Innovative Technology NV200 Spectral User manual

Copyright © Innovative Technology Ltd GA02031
NV200 TEBS
User
Manual

NV200 TEBS User Manual 1
Copyright © Innovative Technology Ltd 2015 GA02031
TABLE OF CONTENTS
1Manual Introduction 2
1.1 Related Documents 2
1.2 Manual Amendments 2
1.2.1 Document Revisions 2
1.3 Copyright 2
1.4 Limited Warranty 2
1.5 Product Safety3
2Product INTRODUCTION 4
2.1 Features 4
2.2 Typical Applications 5
3Installation 6
3.1 Assembly and Fitting Instructions 6
3.2 Bezel Removal and Replacement 7
3.3 SSP Interfacing 9
3.3.2 SSP Setup 1 9
3.3.3 SSP Setup 2 10
4FIELD SERVICING 12
4.1 Cleaning 12
4.2 Fault Finding - Flash Codes 14
4.2.4 What to do when a fault is identified 15
4.3 Clearing a Jam16
4.4 Unit Update Procedure 19
4.4.1 Validator Manager 19
4.4.2 SSP Update 19
4.4.3 Updating through Data Flash Cards or SD Cards 19
5Technical Information 20
6Communication Interfaces 21
6.1 NV 200 SSP Interface: 22
6.2 DIP Switches 23
7Spare Parts 24
7.1 ITL Drawings and Schematics24
7.2 Part Numbers 28
8Contact 29

NV200 TEBS User Manual 2
Copyright © Innovative Technology Ltd 2015 GA02031
1MANUAL INTRODUCTION
1.1 Related Documents
This document should be read together with the following:
For SSP/eSSP:
Protocol Manual –SSP (GA138) : SSP guide for integration
SSP Implementation Guide (GA973) : Information for programmers and integrators
For other third party interface protocols please contact support@innovative-
technology.com
1.2 Manual Amendments
1.2.1 Document Revisions
Rev.
Date
Amendment Details
Issued by
1.0
First Issue
JB
1.1
5/May/2015
Safety warning added
IJ
1.2
26/Oct/2015
Add SSP interfacing
JB
1.3
27/Oct/2015
Added Related Documents
Replaced .co.uk with .com
IJ
1.4
07/12/2015
Unit update procedure added`
JB
1.3 Copyright
This manual set is Copyright © Innovative Technology Ltd. 2011. No part of this
publication may be reproduced in any form or by any means or used to make any
derivative such as translation, transformation, or adaptation without permission from
Innovative Technology Ltd. The contents of this manual set may be subject to change
without prior notice.
1.4 Limited Warranty
Innovative Technology Ltd warrants each of its hardware products to be free from
defects in workmanship and materials under normal use and service for a period
commencing on the date of purchase from Innovative Technology Ltd or its
Authorized Reseller, and extending for the length of time stipulated by Innovative
Technology Ltd.
A list of Innovative Technology Ltd offices can be found in every section of this
manual set. If the product proves defective within the applicable warranty period,
Innovative Technology Ltd will repair or replace the product. Innovative Technology
Ltd shall have the sole discretion whether to repair or replace, and any replacement
product supplied may be new or reconditioned.
The foregoing warranties and remedies are exclusive and are in lieu of all other
warranties, expressed or implied, either in fact or by operation of law, statutory or
otherwise, including warranties of merchantability and fitness for a particular purpose.

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Copyright © Innovative Technology Ltd 2015 GA02031
Innovative Technology Ltd shall not be liable under this warranty if it’s testing and
examination disclose that the alleged defect in the product does not exist or was
caused by the customer's or any third person's misuse, neglect, improper installation
or testing, unauthorized attempts to repair, or any other cause beyond the range of
the intended use. In no event will Innovative Technology Ltd be liable for any
damages, including loss of profits, cost of cover or other incidental, consequential or
indirect damages arising out the installation, maintenance, use, performance, failure
or interruption of a Innovative Technology Ltd product, however caused.
1.5 Product Safety
Throughout this manual set, we may draw your attention to key safety points that you
should be aware of when using or maintaining the product.
These safety points will be highlighted
in a box, like this:
Caution!
Mains voltage is present
on these terminals
This manual set and the information it contains is only applicable to the model stated
on the front cover, and must not be used with any other make or model.
Read before using product!
Do not put a hand into the product while power is applied. Risk of injury!
2) Do not disassemble the product while power is applied. Risk of injury!
3) It is possible for a static charge to be transferred onto the media
(coins/notes) during normal operation.
4) The casing should always be connected to earth.

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Copyright © Innovative Technology Ltd 2015 GA02031
2PRODUCT INTRODUCTION
The NV200 with TEBS is made up of three basic components:
an NV200 validator head
TEBS (Tamper Evident Bag System) chassis
TEBS cashbox
The NV200 with TEBS is a device that can accept, validate and store from 850 up to
1000 street grade bank notes of mixed denominations (depending on currency).
2.1 Features
The NV200 validator with TEBS has many innovative features, including:
Up to 1000 note capacity
Accepts, validates and stores multiple denominations of bank notes in less than
5 seconds
Uses a secure encrypted protocol for data transfer
Complete note traceability
Secure cashbox
Tamper evident cash bag
TEBS
Chassis
NV200
validator
head
TEBS
Cashbox

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Copyright © Innovative Technology Ltd 2015 GA02031
2.2 Typical Applications
The NV200 validator with TEBS can be used in a variety of situations where high
security and high volume bank note acceptance and validation are needed. Some
typical applications are:
AWP and SWP applications
Self-Serve and Retail
Kiosks
Casinos
Parking and Ticketing
Vending
Retail environment.
POS Systems

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Copyright © Innovative Technology Ltd 2015 GA02031
3INSTALLATION
3.1 Assembly and Fitting Instructions
Installing the NV200 is a simple operation, described in the steps outlined here:
1. Remove the unit from the box and
remove all plastic wrapping, lift the
top of the NV200 up to reveal the
note path. To do this pull the silver
catch at the top of the unit toward
you.
2. Take the bezel from the box and
connect the 8 pin connector to the
power connector shown in the
picture to the right.
3. Next place the bezel into the bezel
guides, and ensuring the screw holes
are at the bottom, slide the bezel
down the guides unit the top is flush
with the surrounding plastic on the
NV200.
4. Close the lid on the NV200.
5. If installing into a host machine, the
TEBS chassis is then mounted by
using the tapped holes on either side
of the chassis using 4 x M4 (no
longer than 6mm) fixing screws and
a suitable mounting bracket.
Information
Check fixing screw length
before final installation to
avoid damage to the cash
box.
The length of the fixing screws fitted to either side
of the chassis must be no longer than 6 mm plus
the thickness of the mounting bracket.
The technical drawings which can be found at the end of this section show all the
dimensional information needed to mount the unit.
Head
release
catch
Bezel
guides
Bezel
power
connecto
r

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Copyright © Innovative Technology Ltd 2015 GA02031
WARNING!
Do not attempt disassembly
Do not attempt to disassemble the NV200
validator head –trying to do this could cause
personal injury and will damage the unit.
3.2 Bezel Removal and Replacement
WARNING!
Ensure bezel is secured to
validator
The front bezel should be secured to the validator
head using screws if the NV200 is being installed
and transported inside a host machine.
Information
Check bezel fixing screw
length before installation.
The length of the bezel fixing screws must be no
more than 12 mm in length.
The bezel on the front of the NV200 validator has been designed to be removed and
refitted very easily.
To remove or refit the bezel, access to the note path is required as described earlier
in this section –the top cover must be open fully to allow access to the bezel
mounting area.
Validator note path cover
Bezel removal and fitting
Cover
release
latch

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Copyright © Innovative Technology Ltd 2015 GA02031
Bezel assembly
Bezel connector socket
Removing the bezel: Lift the upper cover by pulling the top latch forward. If fitted,
remove the two bezel securing screws and then slide the bezel assembly upwards.
Finally unplug the cable from the socket on the front of the validator head.
Fitting the bezel: Lift the upper cover by pulling the latch forward. Connect the cable
from the bezel assembly to the socket located on the front of the validator head and
slide the assembly down into place and then close the note path upper cover. If
required, the bezel can be secured in place with two M3 screws - these are fitted in
the two holes at the bottom of the bezel.
Screw mounting
holes
Electrical
connector

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Copyright © Innovative Technology Ltd 2015 GA02031
3.3 SSP Interfacing
Smiley Secure Protocol (SSP) is a serial communication protocol designed by
Innovative
Technology LTD to address problems historically experienced by cash handling
systems in gaming machines. Problems such as acceptor swapping, reprogramming
acceptors and line tapping.
IF17 –USB stability
The IF17 Serial communications interface is designed for interfacing between ITL
devices and host machines using USB in a production environment.
3.3.2 SSP Setup 1
This setup option shows how to connect a TEBS into a host machine via a USB COM
port by using available ITL cables and interfaces.
Drawing 1 –SSP SETUP OPTION 01
Part Name
Description
Quantity
TEBS
Tamper evident bag system
1
IF17
USB Interface Converter /
1
WR147
SMART Payout to NV200 Adapter
1
CN397
SMART Payout to Host Cable
1
CN389
Hopper Interface Power Cable
1
CN214
USB A to B Cable Assembly
1
Table 1 –Content Table ITL products SSP SETUP OPTION 01

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Copyright © Innovative Technology Ltd 2015 GA02031
Power Requirements
This setup option requires a stable 24VDC / 6A power supply for only the TEBS
according to the product specification.
Please check the power requirements of your host machine and other peripherals to
dimension a proper power environment for your system setup.
Caution
It is very important that the cashbox chassis of the TEBS is bonded to earth, as lack
of proper bonding can cause communication issues and failures. The earth bond on a
TEBS should be made to the intended connection on the outer Cashbox. The
resistance between the cashbox and the Earth pin on the mains plug should be less
than 0.7 ohms.
3.3.3 SSP Setup 2
This setup option shows how to connect a TEBS and a SMART Coin System into a host
machine via a USB COM port by using available ITL cables and interfaces.
Drawing 2 –SSP SETUP OPTION 02

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Copyright © Innovative Technology Ltd 2015 GA02031
Part Name
Description
Quantity
SMART Coin System
Multi Denomination Coin Handling
System
1
TEBS
Tamper evident bag system
1
IF17
USB Interface Converter /
1
CN398
Dual eSSP Interface Cable Assembly
1
WR147
SMART Payout to NV200 Adapter
1
CN389
Hopper Interface Power Cable
2
CN214
USB A to B Cable Assembly
1
Table 2 –Content Table ITL products SSP SETUP OPTION 02
Power Requirements
This setup option requires a stable 24VDC / 6A power supply for only the TEBS
according to the product specification.
This setup option requires a stable 24VDC / 6,5A power supply for only the SMART
Coin System according to the product specification.
Please check the power requirements of your host machine and other peripherals to
dimension a proper power environment for your system setup.
Caution
It is very important that the base plate of the SMART Coin System and the cashbox
chassis on the TEBS are bonded to earth, as lack of proper bonding can cause
communication issues and failures. The earth bond on a SMART Coin System should
be made to the intended connection on the base plate right next to the USB
connector. The earth bond on a TEBS should be made to the intended connection on
the outer Cashbox. They should be bonded to mains earth, typically through the
Power Supply Unit. The resistance between the base plate and the Earth pin on the
mains plug should be less than 0.7 ohms.

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Copyright © Innovative Technology Ltd 2015 GA02031
4FIELD SERVICING
The NV200 Validator has been designed to minimise any problems or performance
variations over time. This has been achieved by careful hardware and software
design; this attention to the design means there is very little user maintenance
required.
4.1 Cleaning
The NV200 Validator has been designed in a way to prevent damage and airborne
contamination reaching the optical sensors; however, depending upon the
environment the NV200 may require occasional cleaning.
Caution!
Do not use solvent based
cleaners on any part of the
NV200 unit.
Do not use solvent based cleaners such as
alcohol, petrol, methylated spirits, white spirit or
PCB cleaner. Using these solvents can cause
permanent damage to the units; only use a mild
detergent solution as directed below.
You can clean the NV200 note path with the head unit still fitted to the chassis,
although you may find it easier to remove the head from the chassis assembly.
To remove the NV200 head unit, first
lift the silver head release catch
located on the front of the NV200
Finally, slide the head unit forward
and lift it off the chassis
WARNING!
Disconnect power BEFORE
any cleaning operation
You should disconnect the power BEFORE
carrying out any cleaning operations to avoid the
risk of causing damage to the validator.

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Copyright © Innovative Technology Ltd 2015 GA02031
After removing the head unit, to open the note path cover, pull the top cover release
latch forward (towards the bezel) and lift the cover as shown here (it is recommended
to also remove the front bezel to allow correct cleaning of the note path guides):
The note path is now visible and can be cleaned. Carefully wipe the surfaces with a
soft lint free cloth that has been dampened (NOT wet) with a water and mild
detergent solution (e.g. household washing up liquid) - be very careful when cleaning
around the sensor lenses and make sure they are clean and dry before closing the
cover and restarting the unit.
Caution!
Do not use any lubricants.
Do not lubricate any of the note transport
mechanism or any part of the note path, as this
can affect the operation of the validator.
WARNING!
Do not try to disassemble
Do not attempt to disassemble the validator
head –trying to do this could cause personal
injury and will damage the unit beyond repair.
Cover
release
latch
Note path guides

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Copyright © Innovative Technology Ltd 2015 GA02031
4.2 Fault Finding - Flash Codes
The NV200 Validator has inbuilt fault detection facilities. If there is a configuration or
other error, the NV200 front bezel will flash in a particular sequence, and a summary
of the Bezel Flash Codes for the NV200 is shown below:
Flashes
Indicated Status / Error
Red
Blue
0
0
None
1
1
Note Path Open
2
Note Path Jam
3
Unit Not Initialised
2
1
Cashbox Removed
2
Cashbox Jam
3
No TEBS detected TEBS only
4
Barcode fail TEBS only
5
Cashbox unlocked TEBS only
6
Currency mismatch TEBS only
7
Firmware error TEBS only
3
1
Firmware Checksum Error
2
Interface Checksum Error
3
EEPROM Checksum Error
4
Dataset Checksum Error
4
1
Power Supply too Low
2
Power Supply too High
3
Card Format
4
Payout Reset
5
1
Firmware Mismatch

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Copyright © Innovative Technology Ltd 2015 GA02031
4.2.4 What to do when a fault is identified
WARNING!
Only trained service engineers should attempt any kind of
disassembly
4.2.4.1 The TEBS unit is dead i.e. no comms, no internal electronic
control
Remove the NV200 head
Remove the outer case from the TEBS
Remove the top controller/lock subassembly from the TEBS
Withdraw the bag as normal (slide it out) –this will ensure that the bag is
sealed –process the sealed bag as normal
Repair/re-assemble the unit
4.2.4.2 The TEBS unit has functioning internal electronics but there is
no communication between NV200 head and TEBS
Attempt to use the appropriate TEBS software tool to initiate communications
and allow access (Unlock Enable, Key unlock, Withdraw bag)
If this fails, see 4.2.4.1 The TEBS unit is dead i.e. no comms, no
internal electronic control
4.2.4.3 The TEBS unit is communicating but:
There is a jam
See the section below ‘Clearing a Jam’
If all is ok –then resume normal use
Attempt to use the appropriate TEBS software tool to initiate communications
and allow access (Unlock Enable, Key unlock, Withdraw bag)
If this fails, see 4.2.4.1 The TEBS unit is dead i.e. no comms, no
internal electronic control
The lock cannot be enabled
Remove/replace the NV200 head
Attempt to use the appropriate TEBS software tool to initiate communications
and allow access (Unlock Enable, Key unlock, Withdraw bag)
If this fails, see 4.2.4.1 The TEBS unit is dead i.e. no comms, no
internal electronic control
4.2.4.4 The NV200 head is dead
Remove/replace the NV200 head
Attempt to use the appropriate TEBS software tool to initiate communications
and allow access (Unlock Enable, Key unlock, Withdraw bag)

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Copyright © Innovative Technology Ltd 2015 GA02031
If this fails, see 4.2.4.1 The TEBS unit is dead i.e. no comms, no
internal electronic control
4.2.4.5 The NV200 is communicating but reports no communications to
the TEBS
Remove/replace the NV200 head
Attempt to use the appropriate TEBS software tool to initiate communications
and allow access (Unlock Enable, Key unlock, Withdraw bag)
If this fails, see 4.2.4.1 The TEBS unit is dead i.e. no comms, no
internal electronic control
4.2.4.6 It is required to access the bag –offline
2Attempt to use the appropriate TEBS software tool to initiate communications
and allow access (Unlock Enable, Key unlock, Withdraw bag)
4.2.4.7 The bag history needs clearing e.g. after service
Attempt to use the appropriate TEBS software tool to initiate communications
and allow access (Unlock Enable, Key unlock, Withdraw bag)
4.3 Clearing a Jam
4.3.4.1 Note is in the note path
If the note is jammed in the note path it is possible to clear the jam by simply lifting
the lid by pulling the catch toward you as shown in the picture below. Once the note
path is clear you can then carefully pull the note out of the unit. Now shut the head
and the unit should reinitialise.

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Copyright © Innovative Technology Ltd 2015 GA02031
4.3.4.2 Note is visible once the NV200 has been removed
To clear this type of jam you will need to disconnect the power and then remove the
NV200 head. Once you remove the head as explained in the picture below check to
see if the note is protruding from the TEBS cashbox. This means the note hasn’t been
driven down into the cashbox, this jam can be cleared by winding the drive gears on
the left of the unit and slowly pulling the note out. Once the note has been removed,
replace the NV200 head and reconnect the power.
4.3.4.3 Note isn’t visible once the NV200 has been removed
If the note isn’t visible then there is a jam in the cashbox, so once you have
reconnected the power to the unit, unlock the cashbox. Now remove the cash box
from the unit, the cash bag should be sealed. Unclip the cash bag as shown
previously and see if you can visibly see the note causing the jam condition. Usually
the note will be resting on top of the pusher plate and may be folded or torn.
However it could be behind the push plate.
Once the note has been identified, push the doors back and then slowly pull the note
out of the TEBS unit.

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Copyright © Innovative Technology Ltd 2015 GA02031
If the note is behind the stacker plate, it is still possible to recover the unit. Firstly you
will need to wind the stacker plate forward using the gears on top of the TEBS unit as
highlighted below. You will need to hold the gear in position as you remove the note.
The stacker plate should be approximately 5cm from the home position, now carefully
pull the note out from behind the stacker plate and then wind the plate back to its
rest position. Replace the cashbox and the unit should initialise as usual.

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Copyright © Innovative Technology Ltd 2015 GA02031
4.4 Unit Update Procedure
The NV200 validator can be updated through several means: through ITL Validator
Manager; through SSP commands; via a data flash card or through a class 4 SD card.
Each of these methods will be detailed below.
4.4.1 Validator Manager
Validator manager is a utility which allows the user to reprogram any of ITL’s
validators. It can be installed from the link above; please note admin rights are
required during installation. The validator must be in SSP for validator manager to
detect the device.
System Requirements:
-Windows XP or above with .Net framework 4
-256mb ram
-50mb hard disk free - Connected validator with active com port
A full guide on how to update through Validator manager can be found in our
Software manual (GA02037) which is available on request from ITL.
4.4.2 SSP Update
The unit can be updated through an SSP command which sets the validator into an
update mode before downloading the firmware file. Details of how this process is
implemented can be found in ITL’s eSSP Implementation Manual (GA973) and is
available on request.
NOTE: This is a complex operation and failure to implement correctly may
damage units.
4.4.3 Updating through Data Flash Cards or SD Cards
The NV200 can also be reprogrammed through the SD slot on the front of the unit; to
program a card to update the unit NV Card Utilities has to be used. NV Card Utilities
allows the user to create update cards for the NV200 family of products.
System Requirements:
-Windows XP or above with .Net framework 4
-256mb ram
-50mb hard disk free
-Connected DA3 with active com port
-Data Flash Card (PA01121) / SD Card (ICO2017)
A full guide of how to create an update card can be found in the software manual
(GA02037). Once the appropriate card has been generated simply insert into the SD
slot on the NV200. The bezel will begin to flash blue and pink, once the download to
the NV200 is complete the bezel will go solid green. Remove the SD
card, the NV200 will now begin to update the TEBS. The lock surround
will begin to flash pink and blue. Once complete it will return to the
default red state.
NOTE: DO NOT REMOVE POWER DURING UPDATING IT CAN
DAMAGE THE UNIT!