Insignia Sauna Series User manual

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INSTALLATION MANUAL
KY1600
Sauna Series
30 Day Technical Support:
Call 01908 317512 and request technical support for aiding your
installaon.
Replacements Parts: Inside of your warranty period visit:
hps://www.insigniashowers.com, click support and make a
warranty claim.
Spares/Replacements Parts: Outside of your warranty period visit
hps://www.insigniashowers.com/replacement-parts.html
ATTENTION INSTALLERS:
These instrucons must be
le with the customer CHECK ALL CONTENTS BEFORE BUILD COMMENCES. NO RETURNS CAN BE MADE
ONCE THE BUILD HAS STARTED AS IT IS DEEMED ACCEPTANCE OF PRODUCT!

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Contents
Thank you for your purchase 3
Electrical & Tool requirements 4
Box contents 5
Floor Connecon 6
Floor Frame Connecon 7
Roof Connecon 8
Roof Frame Connecon 9
Back Panel Connecon 10
Le Side Panel and Back Panel Connecon 11
Securing the Chair Hydraulics 12
Right Side Panel and Back Panel Connecon 13
Installing Lower Heaters and Support Panels 14
Installing the Chair Base 15
Assembling the Seats 16
Installing the Seats 17
Glass Panel Install 18
Roof Install 19
Front Heaters Install 20
Installing the Door, Hinges and Handle 21
Seal Connecon 22
Electrical Connecon 23
Securing the Wires to the Roof 24
Control Panel Instrucons 25
Chair Remote 26
Sauna Room Safety Guide 27
WEEE Compliance Statement 28

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Thank you for your recent purchase of an Insignia Sauna. Please read this booklet with
great care to ensure you get the best out of your build and have a Sauna that will last
for many years to come! Like everything, in order to obtain a rst class product that
will serve you well for many years, the eort and correctness put into the assembly
will reect in the quality of your nish.

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• Scissors
• Knife
• Spirit Level
• Tape Measure
Tools Required
Voltage Rang 220-240AC
Frequency Rang 50Hz
Power Rang 2916w
Amperage 12.15 amps
Always consult a qualied Electrician before connecon as to suitability
Your electrical contractor will understand ALL legal requirements of connecon before
undertaking any work or installaon.
UNDER NO CIRCUMSTANCES UNDERTAKE THIS YOURSELF WITHOUT CONSULTATION
Note for electrician: This product comes with 13 amp plug ed with an RCD unit. We leave it
this way for you to connect it your own way due to connued addions to current regulaons.
1) Connect within current laws and IP direcves. Subject to room locaon.
2) (Preferred) Wire into isolated fused feed connecng directly to the house consumer/service
box.
Always use protecon against electrical surge. Your shower should be treated the same as a
home computer. A surge protector should eradicate the possibility of either the transformer or
control panel being burnt out.
Subject to connecon type, electrical work needs to be signed o by a fully qualied operave
by law. Failure to adhere to this will not only void your electrical warranty for your sauna, but
could void your house insurance too.
Electrical Requirements Model KY1600
You will require:
• Philips Screwdriver
• Electric Drill
• Safety Gloves
• Safety Glasses

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What’s in the Boxes?
Contents Quanty
Back Wall (two pieces)
Floor (two pieces)
Roof (two pieces)
Le Side Panel
Right Side Panel
Fixed Glass Panel (Side)
Fixed Glass Panel (Front)
Front Panel Hanging Heaters
Heater
Chair
Door
1
1
1
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2
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2
2
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VERY IMPORTANT
Have you got everything? If not please contact the Insignia directly on 01908 317 512.
Remember NEVER book your tradesman unl everything has arrived, been checked and is
present. No replacement/missing parts can be obtained free of charge during or aer the
build. Any claims can only be within the mescale permied (48 hours aer delivery) and
always BEFORE build.
Contents Quanty
90° Metal Corner Frame
Metal Frame (Side Panel to Fixed Glass)
Screw Pack
Door Handle
Door Hinge
Magnec Door Seal
Rear Door Seal
Outer Framework (Floor)
Outer Framework (Roof)
Ribbed Seal
2
2
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1
2
2
1
3
3
1
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Step 1 — Connecng the oor
5 x 25mm Screws
Locate the two oor pieces, turn upside
down and push together. Use 5 x ST25
Screws and secure the oor together.

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Step 2 — Connecng the oor frame
10 x 25mm Screws
Once in posion screw the oor frame
in posion using ST25 Screws. The
frame will have holes pre-made to
accept the screws for securing.
Locate the metal oor frame and posion around the
oor. The front corners will meet ush at a 45° angle.

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Step 3 — Connecng the Roof
5 x 60mm Screws
Locate the two roof pieces, turn upside
down and push together. Use 5 x ST60
Screws and secure the roof together.

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Step 4 — Connecng the roof frame
10 x 25mm Screws
Once in posion screw the oor frame
in posion using ST25 Screws. The
frame will have holes pre-made to
accept the screws for securing.
Locate the metal roof frame and posion around the
oor. The front corners will meet ush at a 45° angle.

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Step 5 — Connecng the back panels together
12 x 60mm Screws
Locate the two back panel secons and
push together using the interlocking
grooves.
Locate the metal roof frame and posion around the
oor. The front corners will meet ush at a 45° angle.
Locate the top and boom securing
struts, push into the recess of the
connected panels and screw to secure
using ST60 screws.

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Step 6 — Le side panel and back panel connecon
Locate the screw xings and screw them into the
side panel.
Li the side panel and locate the screw xing and
recessed bracket together and push the panel down
to lock it into posion

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Step 7 — Securing the chair hydraulics
Place the chair hydraulics into
posion and screw down using ST40
screws.
8 x 40mm Screws
Connect the wires from the back
panel to the hydraulic plates.

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Step 8 — Right side panel and back panel connecon
Locate the screw xings and screw them into the
side panel.
Li the side panel and locate the screw xing and
recessed bracket together and push the panel down
to lock it into posion

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Step 9 — Installing Lower Heaters and Support Panels
Locate the heaters and secure to
the panel with heater guards with
ST 25 screws.
8 x 25mm Screws
Locate the two wooden paron panels
with grooves cut out of the boom and
place in the grooves of the back panel.
Place the panel with the heaters into
posion in the wooden securing uprights
in each side panel.

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Step 9 — Installing chair base
8 x 25mm Screws
Locate the chair base board and place in posion. Feed all
wires up and through and screw the base board down using 8
ST40 Screws.

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Step 10 — Assembling the seats (x2)
20 x 40mm Screws
1) Locate the chair back and place into posion.
2) Screw the chair back to the base using 2 ST40 Screws.
3) Posion the arm rests and screw in posion, using 2
ST40 Screws connecng to the base and 2 for the arm.
Do this for both arms.
4) Repeat the process for the other chair.
12
3

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Step 11 — Installing seats
Firmly push all rubber hoses together
and connect all wires together.
20 x 40mm Screws
Screw the seat to the seat base
using 4 ST40 screws. Do this for
both chairs.
When posioning
the chairs, ensure
they have at least
50mm clearance
from the side
panel.

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Step 12 — Glass Panel Install
Locate the metal framework and push onto the
side panel and slide the side glass panel in.
Locate the 90° corner metal framework and push onto
the glass panel and slide the front glass panel in.
Locate the ribbed seal and secure the glass panels in
posion along all vercal and horizontal joints. Cut the
seals to length and push the seals into posion to
secure the glass in posion.

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Step 13 — Roof Install
Li the roof and place on top on the sauna.
Once in posion, secure the glass in
posion by pushing the ribbed seal into all
horizontal connecons along the glass
panels and roof. Screw the roof down using
ST60 Screws.

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Step 14 — Front Heaters Install
Connect the heater hanging brackets
to the front xed glass panel.
Hang the heaters onto the brackets.
Connect the heater power at the base.