Intermec PM4I User manual

Installation
Instructions
Serial/Industrial
Interface Kit
(for EasyCoder PF2i,
PF4i, PF4i Compact
Industrial, PM4i, PX4i
and PX6i)

Intermec Technologies Corporation
Corporate Headquarters
6001 36th Ave. W.
Everett, WA 98203
U.S.A.
www.intermec.com
e information contained herein is proprietary and is provided solely
for the purpose of allowing customers to operate and service Intermec-
manufactured equipment and is not to be released, reproduced, or used
for any other purpose without written permission of Intermec.
Information and specifications contained in this document are subject to
change without prior notice and do not represent a commitment on the
part of Intermec Technologies Corporation.
© 2004 by Intermec Technologies Corporation. All rights reserved.
e word Intermec, the Intermec logo, Norand, ArciTech, CrossBar,
Data Collection Browser, dcBrowser, Duratherm, EasyCoder, EasyLAN,
Enterprise Wireless LAN, EZBuilder, Fingerprint, i-gistics, INCA (under
license), InterDriver, Intermec Printer Network Manager, IRL, JANUS,
LabelShop, Mobile Framework, MobileLAN, Nor*Ware, Pen*Key,
Precision Print, PrintSet, RoutePower, TE 2000, Trakker Antares, UAP,
Universal Access Point, and Virtual Wedge are either trademarks or regis-
tered trademarks of Intermec Technologies Corporation.
roughout this manual, trademarked names may be used. Rather than
put a trademark (™ or ®) symbol in every occurrence of a trademarked
name, we state that we are using the names only in an editorial fashion,
and to the benefit of the trademark owner, with no intention of infringe-
ment.
ere are U.S. and foreign patents pending.
Torx is a registered trademark of Camcar Division of Textron Inc.

Serial/Industrial Interface Kit Installation Instructions iii
Contents
Contents
1 Introduction
Description.................................................................................... 2
Printer Firmware ............................................................................2
Installation Kit...............................................................................2
2 Physical Installation
EasyCoder PF2/4i printers .............................................................4
EasyCoder PM4i printers...............................................................9
EasyCoder PX4/6i printers...........................................................15
3 Serial Interface
RS-232 Non-isolated ...................................................................20
RS-422 Isolated, Full duplex ........................................................22
RS-485 Isolated, Half duplex .......................................................24
4 Industrial Interface
Digital Opto In............................................................................28
Digital Opto Out.........................................................................29
Relay Out ....................................................................................30

iv Serial/Industrial Interface Kit Installation Instructions
Contents

Serial/Industrial Interface Kit Installation Instructions 1
1 Introduction
is chapter describes the Serial/Industrial Interface
Kit for EasyCoder PF2/4i-, PM4i-, and PX4/6i-series
printers.

2 Serial/Industrial Interface Kit Installation Instructions
Chapter 1 — Introduction
Description
is Installation Instructions booklet describes how to install a Serial/
Industrial interface board in an EasyCoder PF2i, PF4i, PF4i Compact
Industrial, PM4i, PX4i, or PX6i printer.
e installation instructions describes how to physically install the
interface board in a printer and how to configure the two serial commu-
nication ports.
is interface kit must only be physically installed by an
authorized service technician. Intermec assumes no respon-
sibility for personal injury or damage to the equipment if
the installation in performed by an unauthorized person.
Printer Firmware
e printer must be fitted with Intermec Fingerprint v8.00 (or later).
For some combinations of two interface boards in EasyCoder PM4i and
PX4/6i printers, Fingerprint v8.30 (or later) is required. is kit does not
work with IPL. In Intermec Fingerprint, the serial ports are addressed as
"uart2:", "uart3:", "uart4:", and "uart5:" (communication channel #2,
#3, #7, and #8 respectively).
Installation Kit
e Serial/Industrial Interface Kit contains:
• One Serial/Industrial interface board fitted with circuits and straps for
RS-232 non-isolated.
• One hexagonal spacer (only used for two interface boards fitted in a
PM4i or PX4/6i printer)
• Two flat cables
• is Installation Instruction booklet
e only tools required for the installation are #T10 and #T20 Torx
screwdrivers plus a small wrench.

Serial/Industrial Interface Kit Installation Instructions 3
2 Physical Installation
is chapter describes how to physically install
the Serial/Industrial Interface Kit in an EasyCoder
PF2/4i-, PM4i-, or PX4/6i-series printer.
Take precautions against electrostatic discharges,
for example by wearing grounded bracelets.

4 Serial/Industrial Interface Kit Installation Instructions
Chapter 2 — Physical Installation
EasyCoder PF2/4i Printers
• Switch off the printer and disconnect the power cord.
• Disconnect all communication cables.
• Remove the front/left-hand cover as follows.
e electronic compartment contains wires and compo-
nents with dangerous voltage (up to 380V). Make sure that
the printer is switched off and the power cord is discon-
nected before the left-hand cover is removed.
• Open the right-hand door.
• Using a #T20 Torx screwdriver, remove the three screws and lift the
cover up so it disengages the bottom plate.
• Swing out the rear part of the cover so you can disconnect the console
cable from the CPU board.
• Put the cover aside on a soft cloth or similar to avoid scratches.

Serial/Industrial Interface Kit Installation Instructions 5
Chapter 2 — Physical Installation
• Remove the two #T10 Torx screws that hold the interface cover plate.
Remove the cover plate.
• Save the cover plate for possible later use. Keep the screws.
• Remove the #T20 Torx screw fitted on the hexagonal spacer at the
CPU board. Keep the screw.
• If reconfiguration of the interface board is required, fit or remove
circuits and straps according to the descriptions in Chapters 3 and 4.
• Attach the flat cable included in the kit to connector J62 (marked
“EXP BOARD”) on the CPU board (see page 7).
#T10 Torx screw
Cover plate
#T10 Torx screw

6 Serial/Industrial Interface Kit Installation Instructions
Chapter 2 — Physical Installation
• Insert the interface board with the component side facing right, as
seen from behind.
• Attach the interface board to the printer’s rear plate using the two
screws left over when you removed the original cover plate.
• Using the #T20 Torx screw you previously removed, attach the inter-
face board to the hexagonal spacer on the CPU board.
• e kit contains two flat cables. Connect the flat cable with two con-
nectors to P1 on the interface board, see the next page.
Interface board
Component side
#T10 Torx screw
#T10 Torx screw