iSHAN YAM-H1 User manual

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裕祥集中潤滑給油裝置
(電動注油機)
(Automatic lubricator)
YAM-H1/H1P1/B1/B1P1
抵抗式电动黄油注油机
Resistance type automatic grease lubricator
YAM-H2/H2P2/B2/B2P2
容积式电动黄油注油机
Piston type automatic grease lubricator
操作手冊
Operation Manual
感謝您購買裕祥集中潤滑給油系統，為了適當使用而無問題，請詳細閱
讀本手冊並確遵指示。
Welcome on using an iSHAN centralized lubrication systems. Read this owner's manual
before installing, operating or maintaining the product. Failure to follow the instructions and
safety precautions in this owner’s manual could result in serious injury, death, or property
damage. Keep for future reference.

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目錄
1 應用範圍........................................................................................ 3
2 基礎操作 ......................................................................................... 3
2-1 安全措施 ................................................................................. 3
2-1.1 安裝前............................................................................... 3
2-1.2 加油之前........................................................................... 3
2-1.3 電子控制器的安全措施................................................... 3
2-1.4 發生故障時....................................................................... 3
2-2 注油機組成元件 ..................................................................... 4
2-3 標籤貼紙 ................................................................................. 5
2-4 安裝......................................................................................... 5
2-4.1 安裝注油機....................................................................... 5
2-4.2 加入油料 .......................................................................... 6
2-4.3 油管接法.......................................................................... 6
2-4.4 安裝電源和警報器........................................................... 6
3 補充油料........................................................................................ 7
4 保養................................................................................................ 7
5.異常處理 / 故障排除.................................................................... 7
6 保証 ............................................................................................... 8
7 技術資料........................................................................................ 8
7-1 規格 /介面.............................................................................. 8
8 注意事項 ....................................................................................... 8
9聯繫方式....................................................................................... 16

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1 應用範圍
裕祥集中潤滑給油裝置乃為滾珠軸承、滑動軸承、平面滑軌、圓形滑軌、線性滑
軌、凸輪、齒輪、鏈條…等機構而設計的。
裕祥集中潤滑給油裝置適用於各式工作母機，如車床、銑床、壓床、鉋床、磨床 …
等，它可以同時對不同機器的潤滑點作潤滑。
YAM 機型適用的潤滑油黏度應介於 00#、000#黃油，並請選用新的油料。
YAM 型注油機打黃油時可調整的最大壓力為 30 kgf / cm2
，吐出量為 150cc/min；
為了保護系統的週邊裝置並延長使用壽命，潤滑機裝有調壓閥以確保操作時壓力
的穩定，YAM-H2/B2 並可在間歇時經由脫壓裝置將管路中的壓力釋放掉。
2 基礎操作
2-1 安全措施
2-1.1 安裝前
安裝前先確定電源接線是否正確。
裕祥集中潤滑給油裝置不可使用於以油料潤滑機器以外的其他用途。
2-1.2 加油之前
潤滑油的黏度應介於 00#、000#黃油，若使用油料不在此范圍內，注油
機可能會燒毀或造成壓力或流量不足以及打不出油的情況。
只可使用新的油料，忌用已使用過的油來作潤滑。
不可加入化學物質或水。
清除油箱內的顆粒物塵埃，以確保正常潤滑。
加油到油箱時應注意勿濺到電子控制器。
2-1.3 電子控制器的安全措施
勿使電子控制器和水或油接觸， 以免造成失序。
2-1.4 發生故障時
只有裕祥公司的客戶服務人員有權進行維修， 並須使用原廠之備用零
件。

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2-2 注油機組成元件
1. 排氣閥
2. 溢流閥
3. 加油口濾網
4. 上蓋
5. 保险丝
6. 電纜固定頭
7. 丸蓋
8. 強制鍵
9. 指示燈
10. 馬達
11. 壓力錶
12. 直角接頭
13. 脫壓機構（容积式专用）
14. 油泵支架
15. 齒泵吸油濾網
16..油箱
(圖一)

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2-3 標籤貼紙
規格貼紙 小心觸電
馬達外殼前方 電子箱外殼上方
配線貼紙 操作说明
YAM 配線貼紙
注意事项 Attention
1.本机台使用锂基脂为000＃.
This model use for NLGI 000#.
2.为了润滑系统正常工作切勿使用已使用过
的锂基脂.
For lubricating system operate
normally, please never fill in used
oil.
3.请定期点检系统油路是否渗漏,保障系统正
常工作.
Please check oil pipe regularly if
leakage of oil, guarantee system
could operating normally.
4.容积式润滑系统:当压力过低（未能使容积
式分配器指示杆全部顶出）时，请检修油
路和清洗吸油口处滤网，或清洗调整溢流阀.
Positive Displacement injection
systems：when pressure is too low(the
indicator pin of piston distributors
could not extend out),please check oil
pipe and clean exit of oil filter or
pressure relief valve.
配線蓋下 油箱右前方
2-4 安裝
2-4.1 安裝注油機
安裝時 (見圖二) 用兩支螺絲(1)將上蓋
(2)的固定孔鎖在機器上的螺孔(3)，機器
上兩孔相距（3L 爲200~210 mm，4L 爲
230~250 mm）。裝設高度應高於地面
0.6 ~ 1.7 公尺。
(圖二)

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2-4.2 加入油料
取下丸蓋並注入乾淨未使用過的潤滑油
到油箱內，直到油位標示線 HIGH 的高度(油
箱的容量有 3 / 4 公升兩種型式) 然後蓋上丸
蓋，只能使用黏度介於 00#、000#黃油。
注
意!若使用不適合油料，注油機可能會燒。
2-4.3 油管接法
(圖四)
2-4.4 安裝電源和警報器
為防止因電源供應不穩定而造成傷害，建議在電源輸入端加裝保險絲。
將配線蓋螺絲取下 (參考圖五) 有一個可以將電線鎖上的螺帽在配線蓋左側，將螺帽
放鬆並將電線穿過此孔(參考圖五、六)，固定於配線蓋內之端子盤上。現在將電源接線接
上，首先連接地線，鬆開接地符號的螺絲將地線接上並旋緊。再將電源線分別接在 POWER
內的螺絲，
YAM-B/H 注油機使用時，必須外接 PLC 或用 Timer 控制電源 ON-OFF 的方式來控
制注油機。另外亦有壓力開關的訊號(標準型接於 NC 與COM 上)輸出接點,可連接異常控
制器。進一步說，如果壓力異常，電腦可根據使用者希望來處置。
完成後將配線蓋蓋上，並將電纜固定頭旋緊以免電線被拉出造成斷路(參考圖八)。將
電源接上，若接線正確，注油機即可以開始運轉。
(圖五) (圖六)
(圖三)
現在開始接油管 (參考圖四)，出油口位
於注油機右側。將油管接頭上的套管帽 1 ﹑
套管 2取出，套在油管 4上，然後將油管插
入接頭 3內，並使油管 4伸出套管 2 至少 1
mm 以上，將油管 4 扶正以套管帽 1 鎖緊以
免漏油。

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3 補充油料
油料的高度必須大約介於油位標示線 HIGH 與LOW 之間。如果油的高度掉到
比油位刻度線位置還低，請加入新油(圖三)﹐將丸蓋打開並倒入新油。
注意! 切勿使用已用過的潤滑油。
4 保養
裕祥集中潤滑給油裝置的保養十分容易，為維護裝置請定期清理油箱。若油箱
底部或濾油網發現雜質，請將注油機停止並將油箱四個角落的螺絲拆下，使油箱
與注油機其他部份分離，油箱清洗後請將前面兩個較短的螺絲和後面兩個較長的
螺絲旋緊。
5.異常處理 / 故障排除
! 作任何檢查前應先關閉電源。
! 對於未列於以下表格內的異常狀況，請勿自行修理及拆解 (請向本公司或經銷商
諮詢)。
異常狀況 異常原因 故障排除
沒有油流出
1. 油品黏度太高或太低 使用適合的油料
2. 馬達扭力不足 更換馬達
3. 馬達不轉 更換馬達(可能是電源接錯造成燒
毀或沒有電源，請重新檢查電源)
4. 齒泵磨損嚴重 更換齒泵
馬達轉動但
油未流出
1. 管路內有空氣 打開釋壓閥及螺帽以釋出空氣，
等油從釋壓閥排油孔流出來，再
重新調整所要的壓力
2. 拆解主機出口的油管，檢視油是
否流出，若有表示注油機正常，
可能是機械的配管阻塞或破裂
查出那段管路異常並加以處理
油流出量不
足
1. 濾油網阻塞 清潔濾油網
2. 電壓使用錯誤 使用正確電壓
3. 油黏度太高或太低 使用適合的油料
4. 齒泵磨損嚴重 更換齒泵
(圖七) (圖八)

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6 保証
此裝置保證期間為 12 個月，在保證期間免費維修只有在裝置未被擅改並且完
整，未拆封的狀態寄回給裕祥服務人員始予接受。請勿在未商議的情況下寄回剩
餘零件，收件人負擔運費的方式需經本公司服務人員同意。此保證包含原廠材料
和製造瑕疵，若因為天災或未遵照本操作手冊而至損壞則不在保證之內。
7 技術資料
7-1 規格 / 介面
8 注意事項
注意 : 本公司可以不用通知顧客，自行從事產品技術及外觀上的改進。本手冊之說明
及資訊亦不在保證之內。因此，不得以此進行法律訴訟。
型式 YAM
電源供應 AC110V/220V
功率（W）40
潤滑時間(秒/分) 需與 PLC 系統連接
間歇時間(秒/分) 需與 PLC 系統連接
吐出口徑 Φ6
最大吐出壓力（kgf/cm2）30
吐出量（cc/min）150
脫壓裝置 ×(可選配)
壓力開關 ×(可選配)
油箱容量 3L/4L

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Index
1 Scope of application ....................................................................................... 10
2 Basic operation ............................................................................................... 10
2-1 Safety information .................................................................................. 10
2-1.1 Before installing................................................................................ 10
2-1.2 Before lubricant filling...................................................................... 10
2-1.3 Control panel safety information ...................................................... 11
2-1.4 Faults ................................................................................................. 11
2-2 Parts of lubrication unit........................................................................... 11
2-3 Label instruction ..................................................................................... 12
2-4 Installation............................................................................................... 12
2-4.1 Positioning and mounting ................................................................. 12
2-4.2 Filling lubricant................................................................................. 13
2-4.3 Lubrication line connection .............................................................. 13
2-4.4 Wiring and alarm............................................................................... 13
3 Refilling lubricant........................................................................................... 14
5 Faults / Troubleshooting................................................................................. 14
6 Warranty ......................................................................................................... 15
4 Maintenance ................................................................................................... 14
7 Technical data................................................................................................. 15
7-1.Specification ........................................................................................... 15
8 Announcement................................................................................................ 15
9 Contact us ....................................................................................................... 16

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1 Scope of application
iSHAN centralized lubrication systems are designed to lubricate ball bearings,
flat bearings, flat slideways, circular slideways, linear guides, cams, gears, chains, etc..
iSHAN centralized lubrication systems are suitable for the lubrication of various
machines, such as lathes, mills, presses, planner, grinder, etc. It is fit to control different
lubricating points at the same time against different machines.
YAM series are suitable for using grease with No.00 and No.000. Only new
lubricant shall be used.
The max. discharge pressure of YAM series is 30 kgf/cm2and the maximum
discharge rate is 150 c.c./min. YAM contains a pressure relief valve in order to prevent
injury, death, or property damage. YAM-H2/B2 series are equipped with dump valve,
which releases built-in pressure from the main line at the interval time.
2 Basic operation
2-1 Safety information
2-1.1 Before installing
! Before installing, read the manual for the correct connection of the power. To prevent
chance of serious injury, death or property damage, disconnect the product from main
power supply before working on it.
! Comply with the specifications on the rating plate of the motor or the electrical
components..
! iSHAN centralized lubrication systems must not be used in other purposes other than
lubricating machines.
2-1.2 Before lubricant filling
You must observe the machinery manufacturer's information on the lubricants to
be used in the machinery.
! Use only new grease with up to No.00 and No.000. Warning! Motor jammed or
burned due to high resistance which caused by delivering higher than No.00 and
No.000, no pressure build-up in centralized lubrication system or insufficient grease
delivery caused by pumping lower than grease No.00 and No.000 result in centralized
lubrication system failure.
!Only clean lubricant may be added. Please never fill with used grease.
! Never fill with chemical substances, water or hazardous fluids.
!All components of the lubrication line system - including reservoir, pipes, hoses,
cut-off valves, control valves, fittings, and so on - must be carefully cleaned before
installation.

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2-1.3 Control panel safety information
! In order to avoid disorders of the control panel, never let it have contact with water or
grease.
2-1.4 Faults
!Only qualified, instructed specialists who are authorized by iSHAN may repair
lubricators and must use the original spare parts.
2-2 Parts of lubrication unit
1.Vent valve
2.Pressure relief
3.Oil filter
4.Cover
5.Fuse
6.Cable gland
7.Oil cap
8.Feed key
9.Indicator
10.Motor
11.Pressure gauge
12.Elbow adapter
13.Dump valve (Only for piston type lubricator)
14.Gear pump support
15.Suction filer
16.. Reservoir
Fig. 1

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2-3 Label instruction
Model label Electric Shock
Positioned in the front of motor Positioned on the cover of housing
Wiring Instruction Operation Instruction
注意事项 Attention
1.本机台使用锂基脂为000＃.
This model use for NLGI 000#.
2.为了润滑系统正常工作切勿使用已使用过
的锂基脂.
For lubricating system operate
normally, please never fill in used
oil.
3.请定期点检系统油路是否渗漏,保障系统正
常工作.
Please check oil pipe regularly if
leakage of oil, guarantee system
could operating normally.
4.容积式润滑系统:当压力过低（未能使容积
式分配器指示杆全部顶出）时，请检修油
路和清洗吸油口处滤网，或清洗调整溢流阀.
Positive Displacement injection
systems：when pressure is too low(the
indicator pin of piston distributors
could not extend out),please check oil
pipe and clean exit of oil filter or
pressure relief valve.
Positioned inside housing Positioned on the right of reservoir
2-4 Installation
2-4.1 Positioning and mounting
The lubrication unit is attached to the intended
mounting location (3) using appropriate fastening
materials (1). The mounting dimensions of fixing
holes for 3L between 200 to 210mm ; 4L between
230 to 250mm. The installation location should be
spaced between 0.6m to 1.7m above the ground。.
Fig. 2

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2-4.2 Filling lubricant
Remove the oil tank cap and fill clean and non-used
grease into the tank and add up to the MAX mark
(Reservoir available from 3L to 4L). Please note
that only use permitted range of grease with No.00
and No.000
Warning! Motor jammed or burned due to high
resistance which caused by using grease up to
grease No.00 and No.000
Fig. 3
2-4.3 Lubrication line connection
Solderless tube connection (double tapered sleeves)
can be used. The tube must go through compressed
bushing and double tapered sleeve (See Fig. 4). To
avoid any leaking during running service time, it
should be observed up to 1mm distance between the
tube(4) end to the double sleeve(2). Insert tube end
into counterbored port (3) up to the stop. First
tighten compressed bushing finger-tight by hand.
Then turn another 11/2 turns. The elbow adapter
with check is not allowed to change by operator,
which may affect operating performance.
. Fig. 4
2-4.4 Wiring and alarm
Warning! To prevent chance of serious injury, death or property damage, disconnect
the product from main power supply before working on it.
Install a fuse between the power supply and the product is strongly recommended!
The electrical circuit diagram of the lubrication unit is affixed inside the unit and can be
accessed by removing the cap.
Remove the cap (Fig.5) and inside you can see terminal ports and cable gland nut. Loosen
cable gland (Fig.6) and then insert cable through the cable gland hole (Fig.7) to wire up. Fix
the cable gland to the housing.
Wiring must comply with the electrical circuit diagram of the lubrication unit affixed
inside the unit. Otherwise, property damage or serious injury can occur.
Fig.6
Fig.5

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3 Refilling lubricant
Always keep the lubricant level between HIGH mark and LOW mark. If the lubricant
level falls below LOW mark, remove the cap (Fig. 3) and refill with new clean grease.
Warning! Never use used grease.
4 Maintenance
iSHAN centralized lubrication system is easy to maintain. The reservoir must be
cleaned before installation and in service time so clean the reservoir regularly. If there is
any impurity or oil sludge found at the bottom of reservoir or on the strainers of the
lubrication unit, disconnect the product from main power supply and take off the
reservoir by removing 4 screws on the corners. After the reservoir is cleaned, assemble it
to the lubrication unit.
5 Faults / Troubleshooting
Warning！！Disconnect the product from main power supply before working on it..
Warning！！Please do not try to repair or disassemble the lubrication unit for the
faults not listed below. You should consult and inform iSHAN company at once.
Fault Possible cause Recertification
No grease
discharged
1. Impermissible grease Use correct grease. See 2-1.2
2. Insufficient motor’s power Replace motor
3. Motor jammed Replace motor (Connected with wrong
voltage, which result in damage and
burnout. Please check electrical
connection.)
4. Gear pump worn out Replace gear pump
Motor runs
but doesn’t
feed oil.
1. Air in the centralized lubrication
system
Vent the centralized lubrication
system.
Then set up working pressure as the
operator required.
2. Disassemble the adapter of oil
outlet from the lubrication unit to
see if it discharges oil or not. If yes,
centralized lubrication system leaky
or break in line.
Check the lubrication connection
Fi
g
.8

15 - 16
Insufficient
oil delivery
1. Suction strainer blocked Clean up the strainer.
2. Wrong voltage. Use correct voltage
3. Impermissible grease Use correct grease. See 2-1.2
4. Gear pump worn out Replace gear pump
6 Warranty
iSHAN warrants that it will repair or replace any product manufactured and sold by it
which proves to be defective in material or workmanship within a period of one year
from the date of original purchase for the clients. Any warranty claim will be
considered invalid if the product is not complete or it was disassembled or failure to
manual or damage caused by act of God. Any return must consult with iSHAN and
obtain iSHAN’s approval before action.
7 Technical data
7-1.Specification
8 Announcement
Warning：iSHAN reserves the right to make content and technical changes without notice
and it includes the manual. It is invalid to file a lawsuit against iSHAN in above
changes.
Model YAM
Power/Voltage AC110V/220V
Max. power consumption（W）40
LUB time unit (sec./min.) PLC controller
INT time unit (sec./min.) PLC controller
Oil outlet dia. Φ6
Max. output pressure（kgf/cm2）30
Max. discharge (ml/min)（cc/min）150
Dump valve ×(Option)
Pressure switch ×(Option)
Reservoir 3L/4L

16 - 16
9聯繫方式
臺灣總部：
臺灣省臺中市龍井區台西南路 256 巷28 弄5號
TEL：[phone]
FAX：[phone]
E-mail：[email protected]
Http://www.ishan.com.tw
大陸總公司：
浙江省桐鄉市慶豐南路（南）852 號
TEL：[phone]
FAX：[phone]
E-mail：[email protected]
Http://www.ishan.com.cn
廣東辦：
廣東省東莞市長安鎮長興街 11 號好運商務樓 3
樓
TEL：[phone]
FAX：[phone]
沈陽辦：
瀋陽市鐵西區沈遼東路 79 號（茂業東方時代）
2511 室
TEL：[phone]
FAX：[phone]
鄭州辦：
河南省鄭州市中原區電廠路與五龍路交叉口北
300 米,華强城市廣場一期四單元 2004 室
TEL：[phone]
FAX：[phone]
重慶辦：
重慶市江北區觀音橋金鵬北城旺角 D棟17-8 號
TEL:[phone]
FAX:[phone]
9 Contact us
If you have technical queries, please contact one of the
following plants.
Manufacturer：
ishan Precision Industry Co., Ltd.
Add: No. 5, Alley 28, Lane 256, Tai Si S. Rd, Lung
Ching Hsiang, TaichungHsien, Taiwan
TEL: [phone] FAX: [phone]
E-mail: [email protected]
http://www.ishan.com.tw
China Company:
Zhejiang Sunshine Machinery Co., Ltd
Add: No.852, Qingfeng S. Rd, Tongxiang, Zhejiang
Province, Mainland China
TEL: [phone] FAX: [phone]
E-mail: [email protected]
http://www.ishan.com.cn
Guangdong Office
Add: 3F, Haoyun Business Tower, Changxing Street,
Chang’an Town, Dongguan, Guangdong Province,
Mainland China
TEL: [phone] FAX: [phone]
Shenyang Office
Add: Room 2511, No.79 Shenliao E. Rd, Tiexi District,
Shenyang City, Liaoning Province, Mainland China
TEL: [phone] FAX: [phone]
Zhengzhou Office
Add: Room 2004, Unit 4, Huaqiang city square
yiqidian Chang & Wu Long crossroad North 300
meters, Zhongyuan District, Zhengzhou, Henan
Province, China
TEL: [phone] FAX: [phone]
Chongqing Office
Add: 17-8, building D, Jinpeng north town, Guanyi
bridge, Jiangbei district, Chongqing City, Mainland
China
TEL:[phone] FAX:[phone]