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  9. Jack k4 Series Mounting instructions

Jack k4 Series Mounting instructions

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K4 系列使用说明
K4series’use manual
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一、规格 First. specification
表1
机种名称
type
小头式高速绷缝机
High Speed Computerized Cylinder-bed Interlock Machine
型式
model name
K4
缝迹形式
Stitch type
ISO 标准:406/407/602/605
ISO standard:406/407/602/605
用途
use
针织、编织产品的包边缝、包缠缝
Knitting, knitting products of the wrap seam 、wrapping
缝纫速度
Sewing speed
最高转速 The maximum speed:5500RPM
出厂转速 Factory speed:4000RPM
针幅
Needle width
3根针 3Needle:5.6mm、6.4mm
2根针 2Needle:2.8mm、3.2mm、5.6mm、6.4mm
差动送布比
Differential feed
ratio
0.8-1.3
缝迹长度
Stitch length
1.5mm-4.5mm
使用机针
Needle type
UY128GAS 11#、14#
(标准 standard:11#)
针杆行程
Needle bar stroke
33mm
压脚高度
Presser foot height
7.0mm
体积
volume
纸箱体积 Carton size:675mm×450mm×602mm
机器体积 Machine size:500mm×380mm×260mm
重量
weight
净重 net weight:52Kg 毛重 Gross weight:62Kg
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二、各部分的名称 Second, the name of each part
图Figure2-1
简介:K4机器电控与机械一体,可以在机器上调节电控相关参数,实现了人性化的
人机交换模式,操作便利!
Operatio
n panel
Silicone oil
reservoir
(Upper)
PLUG
Oil sight
window
Needle bar guard
Presser foot
adjustment
screw
Thread take-up
guard
Finger guard
Indication
plate
Stitch
adjustment
knob
Thread
tension
Thread
guide
Eye guard
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Introduction:K4 , which control box is integrated into machine head,
parameters can be adjusted on machine directly, achieved interpersonal
exchange, easy and convenient to operate!
三、安装方法 Third, the installation method
1、台板尺寸及其安装方法
1、table size and installation method
图3-1
2、链条的安装
2、the installation of the chain
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图3-2
脚踏板链条如上图所示安装
Pedal chain installed as shown above
四、关于加油、注油 Fourth, on the Lubrication, oiling
注意:为了防止机器突然启动造成人身事故,请关掉电源,确认电机确实停止转
动后再进行操作!
Note: In order to prevent personal accident caused by the sudden start of
the machine, please turn off the power, make sure the motor does stop
turning and then operate!
1、出厂加油
机器出厂时,机油均被排放,因初次使用缝纫机前,请一定要加入机油,推荐
使用机油:白油 22#,加油时请拿开标有 OIL 的加油口盖子,把机油加到油尺的
上下刻线之间,加油完成后转动缝纫机,看油窗是否有机油喷出,如果没有机油喷
出,请进行检修。
链条 1
链条 2
挂钩
Chain 1
hook
Chain 2
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When the machine is shipped from the factory, the oil is discharged.
Be sure to add the oil before using the sewing machine for the first time. It
is
1, the factory refueling
recommended to use the oil 22#. When filling, open the plug marked with
OIL and add the oil between the upper and lower engraved lines. Turn on
the sewing machine after refueling to see if there is any oil spilled in the oil
window. If there is no oil spilled, please carry out overhaul.
图4-1
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注意:为了防止机器突然启动造成人身事故,请关掉电源,确认电机确实停止转
动后再进行操作!
Note: In order to prevent personal accident caused by the sudden start of
the machine, please turn off the power, make sure the motor does stop
turning and then operate!
2、出厂注油
机器出厂首次使用或较长时间没有使用缝纫机时,请一定向针杆滴 2-3 滴机
油,滴在针杆扎头与针杆的连接处,确保针杆机构润滑。
2, factory oiling
When the machine is used for the first time in the factory or when the
sewing machine is not used for a long time, be sure to drop 2-3 drops of
oil to the needle bar and drop it at the junction of the bar head and needle
bar to ensure the needle bar mechanism is lubricated.
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被加油机构(fueling agencies)
图Figure4-2
五、缝纫机的使用方法
Fifth、the use of sewing machines
注意:为了防止机器突然启动造成人身事故,请关掉电源,确认电机确实停止转
动后再进行操作!
Note: In order to prevent personal accident caused by the sudden start of
the machine, please turn off the power, make sure the motor does stop
turning and then operate!
1、机针的安装方法
安装机针时,机针头部需要完全插入针古里,且机针凹槽部位向里侧。
1、the needle installation method
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When installing the needle, the needle head needs to be completely
inserted into the needle clamp, and the needle groove is to the inside.
图5-1
注意:为了防止机器突然启动造成人身事故,请关掉电源,确认电机确实停止转
动后再进行操作!
Note: In order to prevent personal accident caused by the sudden start of
the machine, please turn off the power, make sure the motor does stop
turning and then operate!
2、穿线方法
2、threading method
①、标准穿线法:①, standard threading method:
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图5-2
当机针线伸缩量较大时:When the needle thread stretching in a larger amount
figure5-3
当机针线伸缩量较小时:When the needle thread stretching in a smaller amount
1
10 / 51
figure5-4
注意:为了防止机器突然启动造成人身事故,请关掉电源,确认电机确实停止转
动后再进行操作!
Note: In order to prevent personal accident caused by the sudden start of
the machine, please turn off the power, make sure the motor does stop
turning and then operate!
3、针距调节
3、stitch length adjustment
机器针距可以在 1.5mm-4.5mm 范围内任意调整(实际缝料线迹长度,随布料
的种类和厚度有所不同),缝纫机针距的调节是通过旋转针距调节旋钮调节的,顺
时针旋转,针距变大,逆时针旋转,针距变小。
Machine stitch length can be adjusted within the range of 1.5mm-
4.5mm (actual sewing stitch length, depending on the type and thickness of
the cloth). The sewing machine stitch length is adjusted by rotating the
stitch length adjusting knob. Clockwise Rotation, needle length becomes
larger, counterclockwise rotation, stitch length becomes smaller.
11 / 51
图5-5 Figure 5-5
注意:为了防止机器突然启动造成人身事故,请关掉电源,确认电机确实停止转
动后再进行操作!
Note:In order to prevent the machine from personal accident suddenly,
please turn off the power supply, confirm the motor really stop running
again then operate !
4、差动的调节 Differential regulation
差动调节范围在 0.8-1.3 内,松开调节螺钉,上下扳动,往上是顺差动,往下是逆
差动。Within differential range of 0.8-1.3, loose and adjust screw, throw up
and down, up is To Shrink, down is To Stretch.
12 / 51
图5-6 Figure 5-6
注意:为了防止机器突然启动造成人身事故,请关掉电源,确认电机确实停止转
动后再进行操作!
Note:In order to prevent the machine from personal accident suddenly,
please turn off the power supply, confirm the motor really stop running
again then operate !
5、压脚压力调节 Adjust presser foot pressure
请把压脚压力在缝迹稳定范围内尽量调弱
调节压脚压力时,拧松压脚调节螺母,并将压脚调节螺杆顺时针或逆时针旋转,顺
时针旋转则压脚压力变大,逆时针旋转,则压脚压力变小。
It should be as light as possible, yet be sufficient to obtain the proper
stitch formation.
When adjust pressure for presser foot ,loosen adjusting screw presser
foot , and make presser foot adjusting screw clockwise or counterclockwise
13 / 51
rotation, when clockwise, the pressure of presser foot is Heavy, when
counterclockwise, the pressure of presser foot is Light.
图5-7 Figure 5-7
注意:为了防止机器突然启动造成人身事故,请关掉电源,确认电机确实停止转
动后再进行操作!
Note:In order to prevent the machine from personal accident suddenly,
please turn off the power supply, confirm the motor really stop running
again then operate !
6、线张力调节 Thread tension adjustment
夹线器按照布料、线、线迹宽度的不同,及使用条件的变化而变化。对照使用条
件,调整夹线器的螺母,顺时针方向转,线紧;逆时针方向转,线松。
Thread clamp device according to the different fabric,thread and width of
the thread, and the changeable conditions of use. Controlled conditions of
use, adjust the nut thread clamp device, turn clockwise, tight thread; Turn
counterclockwise, thread loose.
14 / 51
图5-8 Figure 5-8
注意:为了防止机器突然启动造成人身事故,请关掉电源,确认电机确实停止转
动后再进行操作!
Note:In order to prevent the machine from personal accident suddenly,
please turn off the power supply, confirm the motor really stop running
again then operate !
7、滤油器的检查和更换 Inspect and replace oil filter
过滤器有灰尘在上面,不能正常使用,每使用 6个月后请进行检查或更换。
注:如果油按规定的油量加入,油窗喷出的油量异常、过弱、有气泡等现象时,请
及时更换或清扫过滤器
There are dust on oil filter, it couldn't normal use, every six months for
inspection or replacement, please.
15 / 51
Note: if the oil in accordance with the provisions, oil window spewing oil
abnormal, too weak, the phenomenon such as bubbles, please timely
replace or clean oil filter.
图5-9 Figure 5-9
16 / 51
六、缝纫机调整 Sewing machine adjustment
注意:为了防止机器突然启动造成人身事故,请关掉电源,确认电机确实停止转动
后再进行操作
Attention:In order to prevent the sudden start of the machine which causing a personal
accident, please turn off the power, make sure the motor does stop rotating before
operating!
1、冷却器导线器的调整
松开紧定螺钉,把各导线杆高度调整为图示的尺寸,然后拧紧紧定螺钉(图7-1),
针对不同布料时可通过调节A、B、C的高度来调节挑线量,导线杆的高度增加挑线
量减小,导线杆的高度降低挑线量增加(图1)。
1、Cooler wire guide adjustment.
Adjust the release needle thread guide hight to the number below ,then tightening screw
(Figure7-1),Accounting to different fabric, we can change thread taking up length by
adjusting needle thread guide hight A、B、C,Thread taking up quantity increase when
needle thread guide hight decrease and thread taking up quantity decrease when needle
thread guide hight increase.(Figure 1)。
A
B
C
12
21
32
17 / 51
Figure 7-1
2、松开紧定螺钉,左右移动针线操作器,如图 2所示,把针线操作器边缘到摆动
挑线杆轴的中心调整至 80mm,然后拧紧紧定螺钉,针对不同布料时可通过调节
针线操作器边缘到摆动挑线杆轴的中心的距离来调节挑线量,针线操作器边缘到摆
动挑线杆轴的中心的距离加大,挑线量减小,针线操作器边缘到摆动挑线杆轴的中
心的距离减小,挑线量加大(图 8-2)。
2、Release set screw,shuffling the needle thread operator,showed by
figure 8-2,change the distance between margin of needle thread
operator and center of shuffing release pole rod to 80mm, then tight the
set screw. For various type of fabric, we can adjust the thread taking up
length by change this distance. The distance between margin of needle
thread operator and center of shuffing release pole rod increase, the
thread taking up length decrease. Also, the distance decrease, the thread
taking up length increase.
18 / 51
Figure8-2
3、分布导线器的调整
分布导线器①在最高点时,松开紧定螺钉③,分布导线器的导线线道里侧上端调整
成与分布导线器的长槽下端一致,然后拧紧紧定螺钉③(图 8-3)。
3、Adjustment of spreader thread take up
①at the top point,release set screw③,make the top of inner guide line fix to the
bottom of guider slot, then tight the set screw ③(Figure 8-3)。
19 / 51
Figure 8-3
4、打线凸轮及打线凸轮导线器的调整
①、打线凸轮位置调整
当机针处于最高点时(图 8-4),调整打线凸轮,使之恰好开始打线。
1、Adjustment of thread cam and thread cam guider
①、Hit thread cam adjustment
When needle at the top(Figure 8-4),adjust hit thread cam,make it at the position that
just start hit thread.

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