jbc DIS-D User manual

Premium Desoldering station
with Electric Pump
Ref. DIS-D
English
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Packing List
The following items should be included:
DI Control Unit .............. 1 unit
Ref. DI-1D (120V)
DI-2D (230V)
DI-9D (100V)
Desoldering Iron............ 1 unit
Ref. DR560-A
Support Cable
connector ....................... 1 unit
Ref. 0011283
Stand ............................... 1 unit
Ref. DR-SD
Sponge ........................... 1 unit
Ref. S0354
Brush ............................. 1 unit
Ref. CL6217
Electric Desoldering
Module............................. 1 unit
Ref. MS-A
Tip Cleaning
Stand ............................... 1 unit
Ref. CL9885
Power cord ..................... 1 unit
Ref. 0009417 (100V/120V)
0009401 (230V)
Module Cable
connector ...................... 1 unit
Ref. 0010207

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DR560 Accessories...... 1 unit Long Cleaning
tips set
Ref. 0965760
Internal joint Case
Ref. 0812360 (x2)
Cleaning tips set
Ref. 0965970
Manual ............................ 1 unit
Premium Desoldering station
with Electric Pump
Ref. DIT-D
Suction Filter ................ 1 unit
Ref. 0821830
Cotton Filter ................. 10 unit
Ref. 0781046
C560013 .......................... 1 unit Filter Box .......................... 1 unit
Ref. 0780840
It contains 10 filters
Filter Box .......................... 1 unit
Ref. 0005966
It contains 50 filters
Cleaning stick ................ 1 unit
Ref. 0786640
Spanner .......................... 1 unit
Ref. 0780550
Metal tin diposit .......... 1 unit
Ref. 0812630
Tin diposit ...................... 1 unit
Ref. 0812620
C560004 .......................... 1 unit
C560005 .......................... 1 unit
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Features
Support Cable
connection
Ref. 0011283
DI Control Unit
Ref. DI-1D (120V)
DI-2D (230V)
DI-9D (100V)
Desoldering Iron
Ref. DR560-A
Suction Filter
Ref. 0821830
Stand
Ref. DR-SD Electric
Desoldering
Module
Ref. MS-A
Main switch
Fuse
Equipotential
connection
Power Socket
Module Cable
connector
Ref. 0010207

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USB Connector
JBC Updater
JBC Manager
Download the latest softwares from our website to improve your soldering station.
www.jbctools.com/software.html
Update the station software via USB connection:
www.jbctools.com/manager.html
Manage and monitor as many stations as your Windows PC supports by using the JBC Manager.
You can export data to another PCs.
Manager Settings
Change settings for a group
of JBC stations at the same
time.
Register Settings
Create graphs of the
soldering process in real time
with power and temperature
data.
Cable USB AB
Cable
USB AB
any JBC
station
USB
Hub
JBC
Manager
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Tool in the stand
Actual Temp. 260
o
C
Sleep
Tool in the stand after sleep
No heat
Actual Temp. 20
o
C
Hibernation
0
c
Selected temp. 350
o
C
Power 10%
350
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3. Hibernation
Operation
The JBC Exclusive Heating System
This revolutionary technology is able to recover the tip temperature extremely quickly.
This allows the user to work at a lower temperature.
As a result, the tip life increases x5 times.
1. Work 2. Sleep
After
30’
Lift tool from the stand and
the tool tip will heat up to the
selected temperature.
When the tool is in the stand,
the temperature reduces to
180ºC / 360ºF (preset sleep
temperature).
After longer periods of
inactivity (pre-set to 30 min.),
the power is cut off and the
tool cools down to room
temperature.
· Change temperature
(from 90 to 450ºC)
· Set temperature limits
· Select temperature levels
· Fix one temperature
· Change Sleep temperature
· Set Sleep delay
(from 0 to 9 min or no Sleep)
· Set Hibernation delay
(from 0 to 60 min or no
hibernation)

0
c
Selected temp. 350
o
C
Power 10%
Fixed temp. 350
o
C
Levels ºC 270 350 400
350
Main menu
4 Counters
5
Program version
Tool 560
Tool 560 Tool 245
Station settings Tool settings
Back Back
1 Temp unit Celsius
2 Maximum temp 4000C
3 Minimum temp 2000C
4 Nitrogen mode OFF
1 Fix one temp ----
2 Temp levels set OFF
3 Sleep delay 0 min
5 Help text OFF
6
Beep ON
7 Change PIN
4 Sleep temp 260
0
C
5
Hibern delay 30 min
6 Temp adjust +0
0
C
Exit
1 Reset settings
2
Station settings
3 Tool settings
Counters
1 Plugged hours 0
2 Working hours 0
3 Sleep hours 0
4 Hibernation hours 0
Back
5 No tool hours 0
6
Sleep cycles 0
7 Desold cycles 0
7
Menu Screen
Original PIN: 0105
The work screen provides
useful information of tool
status in real time.
Displays a specific fixed temp.
Shown when you have
selected temp. levels.
Work Screen
Process Control
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Cable collector
Keeps working area
free of cable.
Quick tip changer
Supporting system for tips is included
Adjustable tool holder
Suits your work position.
Adjustable
cable collector
Stand

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Changing Tips
This operation should be
done while the tip is hot, at
a minimum temperature of
250°C, so that any tin left
inside is in molten state.
- Unscrew the tip to be
replaced, with the aid of the
spanner supplied.
- Fit the new tip, and tighten
up with the spanner to
achieve a good air tightness.
250ºC min.
Desoldering process
Use the tip model with a larger diameter than the pad to be desoldered, so as to achieve maximum
aspiration and thermal efficiency.
1. Apply the desoldering iron
tip so that the component
terminal penetrates within its
orifice.
After pressing the desoldering key there is a slight delay until the self-contained vacuum pump
stops, this is to make sure that the vacuum circuit is completely empty.
If any solder remains are left on any terminal after attempting to desolder it, resolder it with fresh
solder and repeat the desoldering operation.
2. When the solder liquefies,
start gently to rotate the
desoldering tip so that the
compo nent’s terminal can be
eased away from the sides.
3. Press then, not before, the
vacuum pump push-button
just long enough to aspirate
the solder.
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Changing the Heating Element
1. To perform this operation,
shut down the station or
disconnect the tool.
The deposit lid needs to be
loosened.
2. Undo the screw indicated
in the picture and remove
the Heating Element.
3. Place the new Heating
Element.
Important
- For a good connection
it is essential to insert
the cartridge lining up the
mark .
- Tighten the screw indica-
ted in the picture 2 and then
tighten the lid 1.
2
1
3

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Tip Care
- The largest rod that fits in the tip hole should
periodically be passed through in order to clean
the intake tube. You can use any one supplied
with the CL9885 Tip Cleaning Stand.
- Important: DO NOT press the pushbutton
vacuum pump while tinning the desoldering tip,
as the fumes given off by the flux would quickly
soil the ducts and filter of the air circuit.
Tin Deposit Maintenance
Tip Care
Then its spiral must be removed to clean the inner
part of the deposit with the provided stick.
- The condition of the filter and internal joint must
be checked and replaced if dirty or damaged.
For this, the lid needs to be unscrewed with the
DR560 in vertical position.
The deposit needs to be inserted with spiral filter put
into place, positioned between the 2 lines marked
on the tin deposit. Then the whole must be closed
by screwing the lid 1.
Check filter
Check
internal joint
2
3
1
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Changing the Pump Filters
Spare filters
Ref. 0005966
Cotton filters
Ref. 0781046
Suction filter
Ref. 0821830
Important
Do not open the Suction filter with sharp pointed objects in order to avoid damage.
O Ring
Ref. 0007717
Filter cover
Ref. 0004710

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Improve thermal transfer by cleaning the tip after each solder joint.
Tip Cleaning stand
Optional
Brass wool
Ref. CL6210
Inox wool
Ref. CL6205
Brushes
Ref. CL6220
Tip-tinner
Ref. TT-A
Sand
Ref. CL6211
Splashguard
Non-slip base
Sponge
Ref. S0354
Wiper
Ref. CL0236
Very effective cleaning
method. It leaves a small layer
of solder on the tip to prevent
oxidation between cleaning
and rewetting.
It minimises splashing
of solder particles
when using the metal
or brass wool. You don’t need to
hold the base while
cleaning tips
The least harmful cleaning
method. Keep the sponge damp
with destilled water when working
to avoid tip wear.
A temperature resistant receptacle
allows the operator to remove excess
solder by gently tapping or wiping.
Wiper can be easily removed to clean it.
Tapping: Wiping:
Tap gently to remove
the excess of solder.
Use the slots to wipe
off any remaining
particles.
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Before carrying out maintenance or storage, always
allow the equipment to cool and unplug the stand
from the station and the tool
- Clean the station’s screen with a glass cleaner or a
damp cloth.
- Use a damp cloth to clean the casing, the stand
and the tool. Alcohol can only be used to clean the
metal parts.
- Check periodically that the metal parts of the tool/
stand are clean so that the station can detect when
the tool is in the stand.
- Maintain tip surface clean and tinned prior to storage in order to avoid tip oxidation. Rusty and
dirty surfaces reduce heat transfer to the solder joint.
- Periodically check all cable connections.
- Replace the fuse if it is blown according to the following guidelines:
Remove the fuse by pulling the black cap.
If necessary use a tool to lever it off.
Press the new fuse into the holder and
replace it in the station.
Maintenance
Fuse
- Replace any defective or damaged pieces. Use original JBC spare parts only.
- Repairs should only be performed by a JBC authorized technical service.
Clean periodically

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- Do not use the equipment for any purpose other than soldering or rework. Incorrect use may
cause fire.
- The power cord must be plugged into approved bases. Be sure that it is properly grounded
before use. When removing it, hold the plug, not the wire.
- Do not work on electrically live parts. Antistatic handle of soldering irons is electrically
conductive.
- The tool should be placed in the stand when not in use in order to activate the sleep mode.
The soldering tip, the metal part of the tool and the stand may still be hot even when the station is
turned off. Handle with care, including when adjusting the stand position.
- Do not leave the appliance unattended when it is on.
- It is necessary to turn the station off before changing tips.
- Do not cover the ventilation grills.
- Heat can cause inflamable products to ignite even when out of sight.
- Use a “non residue” classified flux and avoid contact with skin or eyes to prevent irritation.
- Be careful with the fumes produced when soldering.
- Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when
working to avoid personal harm.
- Utmost care must be taken with liquid tin waste which can cause burns.
- This appliance can be used by children over the age of eight and also persons with reduced
physical, sensory or mental capabilities or lack of experience provided that they have been given
adequate supervision or instruction concerning use of the appliance and understand the hazards
involved. Children must not play with the appliance. Maintenance shall not be carried out by
children unless supervised.
Safety
It is imperative to follow safety guidelines to prevent electric
shock, injury, fire or explosion.
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Specifications
DI-1D 120V 50/60Hz. Input fuse: 2A. Output: 23.5V.
DI-2D 230V 50/60Hz. Input fuse: 1A. Output: 23.5V.
DI-9D 100V 50/60Hz. Input fuse: 2.5A. Output: 23.5V.
- Total unit weight: 4,4 kg (9.6 lb)
- Size: 90 x 105 x 180 mm
- Temperature selection from 90°C (190°F) to 450°C (840°F)
- Output Peak Power: 130W
- Tip to ground resistance: <2 ohms
- Ambient operating temp: 10-40 ºC / 50-104 ºF
- USB connector station-PC
MS-A
- Total weight and size: 1,2 Kg (2.6lb) 145 x 55 x 225 mm
- Vacuum: 75% / 570 mmHg / 22.4 inHg
- Flow rate: 9 SLPM
Complies with CE standards
ESD protected housing “skin effect”

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0014653-0714
Warranty
JBC’s 2 year warranty covers this equipment
against all manufacturing defects, including the
replacement of defective parts and labour.
Warranty does not cover product wear due to use
or mis-use.
In order for the warranty to be valid, equipment
must be returned, postage paid, to the dealer
where it was purchased.
This product should not be thrown in the garbage.
In accordance with the European directive 2002/96/EC, electronic equipment at the end of their life
must be collected and returned to an authorized recycling facility.
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