Johnson Controls M9206-DN Series User manual

Installation Instructions M9206-DNx
Issue Date August 29, 2014
M9206-DNx Series Electric Spring Return
Economizer Damper Actuators
Installation
IMPORTANT: Use this M9206-DNx Series
actuator only to control equipment under normal
operating conditions. Where failure or malfunction of
the damper actuator could lead to personal injury or
property damage to the controlled equipment or
other property, additional precautions must be
designed into the control system. Incorporate and
maintain other devices, such as supervisory or alarm
systems or safety or limit controls, intended to warn
of or protect against failure or malfunction of the
damper actuator.
IMPORTANT : Utiliser ce M9206-DNx Series
actuator uniquement pour commander des
équipements dans des conditions normales de
fonctionnement. Lorsqu'une défaillance ou un
dysfonctionnement du damper actuator risque de
provoquer des blessures ou d'endommager
l'équipement contrôlé ou un autre équipement, la
conception du système de contrôle doit intégrer des
dispositifs de protection supplémentaires. Veiller
dans ce cas à intégrer de façon permanente d'autres
dispositifs, tels que des systèmes de supervision ou
d'alarme, ou des dispositifs de sécurité ou de
limitation, ayant une fonction d'avertissement ou de
protection en cas de défaillance ou de
dysfonctionnement du damper actuator.
The M9206-DNx actuator is designed for use with the
Johnson Controls AD-DME100-0 Economizer
Controller.
Parts Included
The M9206-DNx actuator is included.
Special Tools Required
•5/16 in. (8 mm) square socket or 3/8 in. (10 mm)
12-point socket
•5/16 in. (8 mm) hex socket or nut driver
Setup and Adjustments
Spring Return Direction - Counterclockwise (CCW)
Operation
For CCW spring return operation, mount the actuator
to the damper shaft so the CCW face of the actuator
(Figure 1) is away from the damper. The coupler is at
the 0° position to drive Clockwise (CW) and spring
return CCW.
Arrow
Indicating
CCW
Spring Return
Direction
Auxiliary
Switch
Adjuster
Located
on the Left
0° Position
Figure 1: CCW Face of the Actuator
Spring Return Direction - Clockwise (CW)
Operation
To change the spring return direction to CW, mount
the actuator to the damper shaft so the CW face of the
actuator (Figure 2) is away from the damper. The
actuator now drives CCW from the 0° position.
Arrow
Indicating
CW
Spring Return
Direction
Auxiliary
Switch
Adjuster
Located
on the Right
0° Position
Figure 2: CW Face of the Actuator
© 2014 Johnson Controls, Inc. 1
Part No. 34-1280-130, Rev. C www.johnsoncontrols.com

Insert the coupler in the CW face of the actuator for
easier access to the coupler set screw. (Refer to the
Removable Coupler section.)
Removable Coupler
If the damper shaft is less than 3.2 in. (80 mm) long,
insert the coupler in the face of the actuator closest to
the damper.
If the damper shaft is shorter than 1.7 in. (42 mm),
mounting the actuator requires a shaft extension.
To change the coupler’s position, refer to Figure 3 and
proceed as follows:
Groove for the
Locking Clip
Splines
Coupler
Locking Clip
in Position
on the Coupler
Locking
Clip
Figure 3: Changing the Position of the Coupler
1. Pull the locking clip off the coupler, and remove
the coupler from the actuator.
Note: Proceed to the Rotation Range section for a
rotation range less than 90°.
2. Reinsert the coupler into either the CW or CCW
face of the actuator (determined by the shaft
length discussed earlier in this section).
Note: The coupler splines (shown in Figure 3) are
designed to prevent inserting the coupler at the wrong
end of the rotation range.
IMPORTANT: For 0 to 93° rotation, the coupler
must fit as close as possible to, but not on top of, the
metal plate at the spring return position.
3. Snap the locking clip securely into the coupler
groove to retain the coupler in the actuator.
Mounting
Mount the M9206-DNx actuators in any convenient
orientation in economizer applications only. Install the
actuators on a 1/2 in. (13 mm) round damper shaft,
using the M9000-159 anti-rotation bracket. If the shaft
extends less than 3.2 in. (80 mm), refer to the
Removable Coupler section.
Note: The anti-rotation bracket is part of the
economizer installation, but not included with an
M9206-DNx actuator. If the bracket is missing, order
one using product code number M9000-159.
You may use the existing mounting arrangement. For a
new application, mount the actuator as follows:
1. Attach the M9000-159 anti-rotation bracket to the
appropriate face of the actuator, using two
4.5 mm x 13 mm Phillips thread-forming screws
(Figure 4). Use the most appropriate pair of
notches in the bracket tab.
M9000-159
No. 10-16 x 5/8 in.
Hex Washer-head
Tapping Screw (2)
4.5 x 13 mm
Phillips
Thread-forming
Screw (2)
Tab
M9206
Figure 4: Attaching the Anti-Rotation Bracket to
the Actuator
2. Tighten the screws to 15 lb·in (1.7 N·m).
IMPORTANT: The tab on the anti-rotation
bracket must fit into the actuator slot. This prevents
actuator binding and premature wear.
Do not overtighten the sheet metal screws to avoid
stripping the threads. Do not overtighten the Phillips
thread-forming screws to avoid stripping the actuator
threads.
3. Position the M9206-DNx actuator (with the
M9000-159 anti-rotation bracket attached) on the
damper shaft, and secure the bracket to the
mounting surface with two No. 10-16 x 5/8 in. hex
washer-head tapping screws.
2M9206-DNx Series Electric Spring Return Economizer Damper Actuators Installation Instructions

4. Rotate the damper to the desired position when
power is lost. If a tight seal is required, grasp the
damper drive shaft with pliers and compress the
damper seals.
5. Hold the damper shaft in this position, and tighten
the coupler set screw. Recommended torque for
the set screw is 150 to 180 lb∙in (17 to 20 N∙m).
Rotation Range
The actuator is factory set for 0 to 93° rotation.
To reduce the rotation range, reposition the coupler as
follows:
1. Make sure that the damper blade is visually
accessible or its position is permanently marked
on the end of the damper shaft (Figure 5).
Figure 5: Damper Position Icons
2. Determine the desired rotation range, and subtract
this amount from 90°.
3. Remove the locking clip from the coupler.
(Shown in Figure 3.)
4. Manually reposition the coupler, so the coupler set
screw aligns with the nodule guide that
corresponds to the value determined in Step 2.
Examples:
1. For a rotation range of 60°, move the coupler so
the coupler set screw is at the 30° nodule guide
(90° - 60° = 30°). Refer to Figure 6.
Nodule Guides
in 10° Increments
(Starting with 0°)
CCW Face of Actuator
Note: Coupler set screw is shown at 30° in both applications.
CW Face of Actuator
0° Nodule
Guide
90° Nodule Guide
Figure 6: Actuator Set for 60° Rotation
2. For a rotation range of 45°, move the coupler so
the coupler set screw is midway between
the 40° and 50° nodule guides (90° - 45° = 45°).
Note: The minimum rotation range is 34.5°.
3. Snap the locking clip securely into the coupler
groove to retain the coupler in the actuator.
Wiring
!
WARNING: Risk of Electric Shock.
Disconnect or isolate all power supplies before
making electrical connections. More than one
disconnection or isolation may be required to
completely de-energize equipment. Contact with
components carrying hazardous voltage can cause
electric shock and may result in severe personal
injury or death.
AVERTISSEMENT : Risque de décharge
électrique.
Débrancher ou isoler toute alimentation avant de
réaliser un raccordement électrique. Plusieurs
isolations et débranchements sont peut-être
nécessaires pour -couper entièrement l'alimentation
de l'équipement. Tout contact avec des composants
porteurs de tensions dangereuses risque d'entraîner
une décharge électrique et de provoquer des
blessures graves, voire mortelles.
!
CAUTION: Risk of Property Damage.
Do not apply power to the system before checking all
wiring connections. Short circuited or improperly
connected wires may result in permanent damage to
the equipment.
MISE EN GARDE : Risque de dégâts matériels.
Ne pas mettre le système sous tension avant d'avoir
vérifié tous les raccords de câblage. Des fils formant
un court-circuit ou connectés de façon incorrecte
risquent d'endommager irrémédiablement
l'équipement.
M9206-DNx Series Electric Spring Return Economizer Damper Actuators Installation Instructions 3

!
CAUTION: Risk of Property Damage.
Do not plug or unplug an actuator into a DME
controller with power applied. Making such a
connection or disconnection may result in permanent
damage to the controller or actuator.
MISE EN GARDE : Risque de dégâts matériels.
Ne pas connecter ou déconnecter un actionneur d'un
contrôleur DME sous tension. Une telle connexion ou
déconnexion risque d'endommager
irrémédiablement le contrôleur ou l'actionneur.
IMPORTANT: Make all wiring connections in
accordance with the National Electrical Code and
local regulations. Use proper Electrostatic Discharge
(ESD) precautions during installation and servicing to
avoid damaging the actuator’s electronic circuits.
The M9206-DNx actuator is supplied with a
factory-wired 5-pin connector that connects to an
AD-DME-100-0 Economizer Controller. To wire the
auxiliary switch on the DNB, refer to Figure 7.
Auxiliary Switch
(Shown Factory Set)
White/Yellow
White/Gray
White/Blue
COM
NO
NC
(21)
(23)
(22)
Figure 7: Wiring Diagram for the M9206-DNB Model
Auxiliary Switch (DNB Models)
The M9206-DNB-3S model has a built-in auxiliary
switch with a switch adjuster accessible on either face
of the actuator. (See Figure 1 and Figure 2.) The
factory setting is 20°. Refer to the Auxiliary Switch
Rating in the Technical Specifications section.
The switch point is continuously adjustable from
0 to 90°. For the most accurate position of the switch,
refer to Figure 9 and use the method in the following
example.
To change the trip point:
1. Position the actuator in the full spring return
position.
Note: The switch is factory set to trip when the
actuator reaches the 20° position.
2. Turn the switch adjuster until it points to the
desired switch trip point.
3. Connect the switch to an ohmmeter and apply
power to the actuator through the economizer
controller. Modify the settings so the actuator
passes the point where the switch should trip. If
the point is not in the proper position, turn the
switch adjuster again to optimize the setting.
60
405070
80
Switch
Adjuster
Figure 8: Switch Trip Point Setting
Repairs and Replacement
Do not make field repairs. For a replacement or an
accessory, refer to the M9206-DNx Series Electric
Spring Return Economizer Damper Actuators Product
Bulletin (LIT-120111).
4M9206-DNx Series Electric Spring Return Economizer Damper Actuators Installation Instructions

Technical Specifications
Product
M9206-DNx Series Electric Spring Return Economizer Damper Actuators
Power Requirements
and Input Signal
See
AD-DME100-0 Direct-Mount Economizer Controller Installation Instructions
(Part No. 24-9618-30).
Auxiliary Switch Rating DNB: Single-Pole, Double-Throw (SPDT), switch rated at 24 VAC, 1.5 A inductive, 3.0 A
resistive, 50 VA maximum, Class 2
Spring Return Direction is selectable with the mounting position of the actuator:
CCW face of actuator away from the damper for CCW spring return;
CW face of actuator away from the damper for CW spring return
Mechanical Output
Running Torque: 53 lb∙in (6 N∙m)
Rotation Range
Adjustable from 34.5 to 90
°
CW or CCW, mechanically limited to 93
°
±3 degrees
Rotation Time Powered (On): CW (non-spring return direction): 10-40 seconds for full travel for 0 to 6 NM
(0 to 53 lb·in) all operating conditions, 22 seconds nominal for 50% rated load.
Powered (On): CCW (spring return direction): 20-70 seconds for full travel for 0 to 6 NM
(0 to 53 lb·in) in all operating conditions.
Unpowered (Off): Spring return time is 35 seconds nominal, 70 seconds maximum
Cycles
60,000 full stroke cycles; rated at 53 lb∙in (6 N∙m)
Audible Noise Rating 55 dBA nominal at 1 m
Electrical Connection Actuator: 17 in. (0.43 m) cable with 5-pin connector
Auxiliary Switch: 48 in. (1.2 m) cable with 18 AWG wire leads
Mechanical Connection
1/2 in. (13.0 mm) diameter round shaft or a 3/8 in. (10 mm) square shaft
Enclosure
IP20
Ambient Conditions Operating: -25 to 140°F (-32 to 60°C); 10 to 90% RH, noncondensing
Storage: -40 to 186°F (-40 to 86°C); 5 to 95% RH, noncondensing
Dimensions (H x W x D)
DNx: 6.98 x 3.25 x 2.99 in. (177.29 x 82.55 x 75.95 mm)
Shipping Weight
3.45 lb (1.56 kg)
Agency Compliance
UL Listed, File E27734, CCN XAPX (US) XAPX7 (Canada)
The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products.
Building Efficiency
507 E. Michigan Street, Milwaukee, WI 53202
Metasys® and Johnson Controls® are registered trademarks of Johnson Controls, Inc.
All other marks herein are the marks of their respective owners. © 2014 Johnson Controls, Inc.
M9206-DNx Series Electric Spring Return Economizer Damper Actuators Installation Instructions 5