Josef Kihlberg a.560M User manual

06.14
a.560M
Top stapler
Deckelhefter
From serie no 1402226
Ab Serie-Nr. 1402226
Before using the tool,
read the operating in-
structions carefully.
Vor dem Gebrauch des
Gerätes die Betriebs-
anleitung aufmerksam
lesen.
OPERATING INSTRUCTIONS Translation of original manual
BRUKSANVISNING Originalmanual
BETRIEBSANLEITUNG Übersetzung der Originalbetriebsanleitung
MODE D‘EMPLOI Traduction du mode d’emploi original

206.14
Josef Kihlberg a.560M
1TECHNICAL DATA
TABLE OF CONTENTS
Weight 1,6 kg (3,5 lbs)
Dimensions Length 455 mm (17,9“)
Width 104 mm (4,1“)
Height 320 mm (12,6“)
Magazine capacity 100 staples
Staple leg length 15–18 mm (5/8“–3/4“)
Nose length 0 mm (0,0 in.)
FASTENERS
Staple JK560-15K (5/8“) Art.No 400607
Staple JK560-18K (3/4“) Art.No 400858
Page
1 Technical data 2
2 General information 3
2.1 Information on environmental protection 3
3 Safety instructions 4
4 Description 5
4.1 Design 5
4.2 Function 5
4.3 Installation 5
5 Operating instructions 6
5.1 Adjust the staple leg length 6
5.2 Adjust the penetration depth 6
5.3 Adjust staple clinch 7
5.4 Control the clinch 7
5.5 Loading the stapler 8
5.6 Operating the stapler 8
6 Preventive and corrective maintenance 9
6.1 Cleaning the stapler 9
6.2 Removing jammed staples 9
6.3 Replace the driver blade/anvils 10
7 Trouble shooting 11
8 Spare parts kit 42
9 Parts list with recommended wear parts 43
Exploded drawing 44
SE JOSEF KIHLBERG AB
Industrigatan 37B
SE-544 50 HJO
Telephone: [phone]
Fax: [phone]
E-mail: [email protected]
Internet: www.kihlberg.com

06.14 3
Josef Kihlberg a.560M
DECLARATION OF CONFORMITY
We take sole responsibility for declaring that the
a.560M top stapler, to which this declaration refers,
is in full compliance with the current requirements
of the guidelines laid down by the council
on 17th May 2006 (2006/42/EC) “Machine
Guidelines“.
According to norm: ISO 12100:2010
SE-544 50 HJO, 11.06.2014
Production Manager:
Anders Pettersson
Agent for the publication of technical documentation:
Josef Kihlberg AB, Industrigatan 37B, SE-544 50 HJO
CAUTION!
Used where there is
danger to life and health.
WARNING!
Used for danger which
can cause material
damage.
NOTE!
Used for general infor-
mation and information
which if not followed can
cause faults in the
operating sequence.
2 GENERAL INFORMATION
These operating instructions are intended to simplify
familiarisation with the staplers and the possibilities
of application for the intended purpose. The operating
instructions contain important information concerning
the safe, proper and efcient use of the staplers. Ob-
servation of the information will help to avoid danger,
reduce repairs and stoppages and increase the reli-
ability and service life of the top stapler.
The operating instructions must always be available
at the place of operation of the staplers. They must
be read and observed by all persons concerned with
work on the top stapler. This work specically includes
operation, relling of operating material, fault elimina-
tion and maintenance.
In addition to the operating instructions and the regu-
lations for accident prevention effective in the country
of use and place of application, the recognised tech-
nical regulations for safety and proper working must
also be observed.
2.1 INFORMATION ON ENVIRONMENTAL
PROTECTION
This stapler is manufactured without any physical or
chemical substances which could be dangerous to
health. For disposal of all the parts, the governmental
instructions must be observed.

406.14
Josef Kihlberg a.560M
Use for the intended purpose
The top stapler is intended for stapling of card board.
This stapler was designed and manufactured for safe
handling during the stapling operation.
Possible misuse
Do not re any staples into the air or use the stapler
with any other materials than mentioned above.
Servicing
The following maintenance work must be carried out
at regular intervals, varying with working conditions
and workload:
– clean the stapler regularly.
– check the condition of the stapler at regular inter-
vals for defects or worn parts. Never use a stapler
that has defective or worn parts (for servicing tasks
refer also to chapter 6.1 until 6.3).
3SAFETY INSTRUCTIONS
Inform yourself!
Read the operating
instructions carefully.
Protect yourself!
When operating the
stapler, wear eye, ear
protection.
Warning: Danger of
crushing!
Do not put your ngers
underneath the nozzle.
Warning:
Never leave a loaded
tool unattended!
Original
JOSEF KIHLBERG
staples must be used
exclusively!
Original
JOSEF KIHLBERG
spare parts must be
used exclusively!
Not using original spare
parts will dissolve the
warranty and the liability.
.,+/%(5*
2ULJLQDO
KIHLBERG
Original

06.14 5
Josef Kihlberg a.560M
4DESCRIPTION
4.2 FUNCTION
The top stapler a.560M is a hand operated stapler.
1. Press the top stapler against the carton and pull
the handle down (Fig.1/4).
2. Move the stapler and repeat.
Never re it operate without any work piece.
4.1 DESIGN
1 Adjustment penetration depth
2 Adjustment 15 or 18 mm staple leg length
3 Pusher
4 Handle
Fig. 1
1
2
3
4
Warning: before stapling ensure that
your hand or any other part of your
body is not underneath the nozzle.
4.3 INSTALLATION
The top stapler is delivered fully assembled ready to
use.
Fig. 2

606.14
Josef Kihlberg a.560M
5OPERATING INSTRUCTIONS
5.1 ADJUST THE STAPLE LEG LENGHT
The stapler is adjustable for 15 or 18 mm staples.
The stapler setting for a different staple leg lenght is
altered as follows. Start by adjusting the depth of sta-
pling for deep clinching (=) as shown in Fig. 4.
– With a 2,5 mm allen key, unscrew locking screw
(A) two turns.
– With a screw driver, adjust screw (B) to 15 or 18
mm leg length (Fig. 3)
– Tighten the locking screw.
Fig. 3
15mm18mm
Fig. 4
5.2 ADJUST THE PENETRATION DEPTH
The depth of the stapling is easily adjused using the
setting knob.
– Depress the knob (Fig.4/1) and turn it to any of the
ve positions.
– Low stapling penetration
= Deep stapling penetration
B
1

06.14 7
Josef Kihlberg a.560M
5.3 ADJUST STAPLE CLINCH
Be sure that the tool is not pointing at
yourself or anyone else when connec-
ting it to the compressed air line.
It is possible to adjust how tightly the staples are clos-
ing.
– With a 3 mm Allen key turn the adjusting screw
(Fig. 5/1). Turn clockwise for a stronger
clinch. Turn the adjusting screw anti clock wise
to open up the clinch more.
Fig. 5
Fig. 6
To short
Correct
To long staple
Fel
To short
Correct
To long staple
Fel
To short
Correct
To long staple
Fel
3
2
1
1
5.4 CONTROL THE CLINCH
1 Good clinch.
2 Leg length of the staple too long or over bended.
3 Leg length of staple too short or not enough
bended.
If necessary adjust staple clinch, see chapter 5.3.
Always use Josef Kihlberg original
staples: JK560-15 or JK560-18.

806.14
Josef Kihlberg a.560M
5.5 LOADING THE STAPLER
–Always use Josef Kihlberg original staples
JK560 with leg length 15 (5/8“ ) to 18 mm (3/4“).
The correct type of staple is marked on the left
hand side of the magazine. Ensure you use the
right length of staples for your application and be
sure that the stapler is adjusted for this length.
1. Pull the pusher all the way out. (Fig.7/1)
2. Place three staple strips into the magazine from
the top (7/2)
3. Lift the pusher to release the pusher. Forward it
carefully until it reach the staples (7/3).
5.6 OPERATING THE STAPLER
– Press the stapler against the card board.
– Pull the handle rather hard as described in chapter
4.2.
– Move the tool and repeate until you have nished
the stapling.
– Control the clinch regulary, see chapter 5.4.
Warning: before stapling, ensure that
your hand or any other part of your
body is not underneath the nozzle.
Always place yourself in a rmly ba-
lanced position when using or hand-
ling the tool.
Fig. 7
1
2
3

06.14 9
Josef Kihlberg a.560M
6PREVENTIVE AND CORRECTIVE MAINTENANCE
6.1 CLEANING THE STAPLER
This stapler does not require special servicing. It only
needs regular cleaning with a non-aggressive (non-
corrosive) cleaner agent. Do not remove any parts for
cleaning purposes!
Check the proper functioning of all safety devices
daily. Make especially sure that:
– all screws and nuts are securely
tightened.
To remove a staple which has become jammed:
– Unscrew the six screws at the rear body (Fig 8).
– Remove rear body and the defective staple
(Fig 9).
– Assemble in the opposit way.
6.2 REMOVING JAMMED STAPLES
Fig. 9
Fig. 8

10 06.14
Josef Kihlberg a.560M
6.3 REPLACE THE DRIVER BLADE/ANVILS
– Remove six screws (Fig. 10/1) holding the rear
body to the front section.
– Remove the rear body (10/2) with magazine.
– Replace the driver blade (10/3).
– Assemble parts in reverse order.
If changing the anvils always change both at the same
time:
– Remove the driver blade (10/3).
– Remove the screw (10/4).
– Replace the anvils (10/5).
– Assemble parts in reverse order.
Fig. 10
3
4
5
1
2