Josef Kihlberg JK10-680 User manual

operating instruction
© Josef Kihlberg AB 2007
EN, DE, FR, SE
JK10-680
#126366

2© Josef Kihlberg AB 2007
EN
Table of Contents
Installation ........................................................................... 3
Tool use ............................................................................4-5
Safety precautions............................................................6-7
Troubleshooting and maintenance ...................................... 8
Technical specication......................................................... 9
Spare parts drawing ..................................................... 10-11
Spare parts kits, accessories............................................. 12
Applications ....................................................................... 13
Warranty terms, serial numbers ........................................ 14
CE Conformity Declaration................................................ 15

3© Josef Kihlberg AB 2007
EN
Installation
Adjust the air pressure to the lowest one that will drive the
staples to the desired depth. Start at about 4.5 bar and in-
crease the pressure by 0.5 bar increments until the pressure
is correct.
Never exceed 6 bar.
Low air pressure helps to keep down maintenance costs.
Make sure that the minimum internal diameter of the air
hose is 6 mm (1/4") and that of the nipple is a minimum of
5 mm (6/32"). This will prevent incorrect operation due to a
signicant drop in pressure. The tool and the hose must be
tted with a connection nipple that automatically bleeds the
tool when it is disconnected.

4© Josef Kihlberg AB 2007
EN
Adjust to the lowest air pressure that will penetrate the sta-
ples correctly. Start at about 4.5 bar and increase the pres-
sure by 0.5 bar increments until the pressure is correct.
Never exceed 6 bar.
Low air pressure helps to keep down maintenance costs.
Only use original staples.
Tool use
JK680 6 - 14 mm

5© Josef Kihlberg AB 2007
EN
Load the magazine as follows:
1. Push the magazine trigger to release the catch and pull
the inner rail all the way out.
2. Turn the tool upside down and place the staple strip into
the exterior magazine rail.
3. Push the inner rail in until it clicks in behind the catch.
The tool only has single shot ring without safety yoke.
Never re it into the air.
1. First place the tool against the work piece,
2. then pull the trigger.
Tool use

6© Josef Kihlberg AB 2007
EN
The employer is responsible for ensuring that:
these Operating Instructions and appended documents
are made available to all personnel concerned, and that
they read, understand and comply with the instructions;
the personnel operating the tool are sufciently trained
and are well aware of the risks of accident, appropriate
working methods and tool maintenance;
general safety regulations, and specic regulations with
respect to minors working with nail guns/stapler tools,
are complied with;
personnel are given the instructions, equipment and time
to perform daily tool inspection.
Please read these safety precautions carefully to prevent
injury to yourself and others. Refer to the later sections for
additional information.
To prevent eye injuries, the operator and others in the
work area should wear eye protection.
Ear protection and other personal protection equipment
should also be worn as required.
Never use oxygen, combustible gases, CO2, steam
or high pressure gas tanks as power sources for the PN
(pneumatic) version of this tool as these may cause the tool
to explode and cause serious injury. Only use dry, clean,
regulated compressed air to power the tool.
Never use a defective tool. Inspect the tool every day
to ensure that the trigger is working properly and that all
screws and nuts are secured tightly.
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Safety precautions

7© Josef Kihlberg AB 2007
EN
Safety precautions
It is not permissible to make changes or modications to
this tool or set it up in a jig without the manufacturer’s ap-
proval.
Always disconnect the tool from the air supply and empty
the magazine when you leave the tool for breaks, at the end
of the day, when troubleshooting, or when carrying out main-
tenance or repairs. Never leave a loaded tool unattended.
Always assume that the tool is loaded. This is a working
implement and not a toy. Never point the tool at yourself or
anyone else, whether it contains staples or not. Always re-
move your nger from the trigger when not driving staples.
Avoid personal injury. Never hold your hand or any other
part of your body under the tool. Always place yourself in a
rmly balanced position when using the tool.
Connect the tool to the compressed air system before the
fastener unit is loaded. The maximum permitted air pressure
for the tool is 6 bar (90 psi). The maximum supply pressure
is 6.6 bar (91 psi). Make sure that the minimum internal di-
ameter of the air hose is 6 mm (1/4") and that of the nipple is
a minimum of 5 mm (6/32"). This will prevent incorrect opera-
tion due to a signicant drop in pressure. The tool and the
hose must be tted with a connection nipple that automati-
cally bleeds the tool when it is disconnected.

8© Josef Kihlberg AB 2007
Troubleshooting
Always disconnect the tool from the air supply, empty the
magazine and read the Safety precautions section before
you begin troubleshooting.
To remove a staple which may have got stuck:
a, Push the magazine trigger to release the catch and pull
the inner rails all the way out.
b, Remove any staple remnants inside the magazine and
push the inner rail in until it clicks in behind the catch.
All safety devices must be inspected daily to ensure that
they are working properly. Make especially sure that:
the trigger moves freely without binding or sticking;
all screws and nuts are securely tightened.
This tool does not require special servicing. It only needs
regular cleaning with a non-aggressive cleaning agent. Do
not remove any parts for cleaning purposes.
Apply a small amount of lubricating oil to the nipple of the
tool every day or approximately 10 drops once a week to
maximize the life and utility of the tool. For high-frequency
stapling, we recommend oil-mist lubrication. Please contact
our agent for advice. Oil recommendation.
Part no.:
1 litre 184314
0.2 litre 733007
Sliding parts have been lubricated with Dow Corning MS
4 Silicon Compound at the factory. We recommend using
multipurpose grease on moving parts after they have been
cleaned or replaced.
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Maintenance
EN

9© Josef Kihlberg AB 2007
EN
Technical specication
The maximum permitted air pressure for the tool is 8
bar (116 psi). The maximum supply pressure is 8.8 bar
(127 psi).
Air consumption per driving operation: 0.95 l at 6 bar
operating pressure.
Characteristic noise emission level as per EN
12549.
A-weighted single-event emission sound pressure
level at work station:
A-weighted sound energy level:
The vibration level is below the limit as stated in
the Declaration of Conformity EN 792-13 measured
according to ISO 8662-11.
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LPA, 1s 75,6
LJA 86,6

10 © Josef Kihlberg AB 2007
Spare parts drawing
To achieve optimal performance and safety, only use
original spare parts. All repairs must be carried out by an
authorised JK workshop.
EN
© Josef Kihlberg AB 2007

11© Josef Kihlberg AB 2007
EN
Ref Part Qty Description
143159 O-ring kit JK10-670, JK10-680
143161 Repair kit JK10-680
1 185281 1 Cap
2 185282 1 O-ring
3 185283 1 Piston stopper
4 185284 1 O-ring
5 185285 1 Piston
6 185286 1 Ball pin
7 185289 1 Driver
7A 185290 1 Driver assembly
8 185291 1 Collar
9 185292 1 O-ring
10 185293 1 Cylinder
11 185294 1 Bumper
12 185295 1 Body
13 185296 1 Set plate
14 185298 1 Nose
15 185299 4 Hex. soc. hd. bolt
16 185300 2 O-ring
17 185301 1 Valve plunger
18 185302 1 O-ring
19 185303 1 O-ring
20 185304 1 Valve cylinder
21 185305 1 O-ring
22 185306 1 O-ring
23 185307 1 Plunger cover
24 185308 1 Connecting tube
25 185309 1 Trigger base
26 185310 1 Trigger valve stem
27 185311 1 O-ring
28 185312 1 Trigger
29 185313 1 Pin
30 185314 1 Hex. soc. hd. bolt
31 185315 1 Rolled pin
32 185316 1 O-ring
33A 185317 1 End cap
34 185318 1 Air plug
35 185319 1 Rolled pin
36A 185320 1 Set plate assembly
37 185321 2 Flat. hd. bolt
38 185322 2 Um. hd. bolt
39 185323 1 Mufer
41 185325 1 Magazine
42 185326 1 Flat. hd. bolt
50A 185327 1 Staple guide unit
51A 185329 1 Magazime rear cover asm.
53 185330 1 Spring
54 185332 1 Pusher
55 185333 1 Flat washer
64 185334 1 Spring

12 © Josef Kihlberg AB 2007
733007
184943
Spare parts kits
O-ring kit
Repair kit
EN
Accessories
733007 Oil-mist lubrication 0.2 litre dosage spout
184943 JK silicon compound
143159
143161

13© Josef Kihlberg AB 2007
Applications
EN
Optimising your stapling:

14 © Josef Kihlberg AB 2007
Warranty terms
Josef Kihlberg warrants that the tools are in good working
order on delivery and for a period of 12 months thereafter,
on condition that the purchase was from Josef Kihlberg or
an authorised Josef Kihlberg distributor.
The warranty covers faulty material and manufacturing.
Moving and wearing parts such as pistons, drive units and
feed components are not included in the Josef Kihlberg
warranty if exchange is required due to wear. The warranty
is rendered invalid if the tool is modied or altered in any
way by any party other than Josef Kihlberg.
The vendor may choose whether to repair or exchange
the tool. Exchanged components or complete Josef Kihl-
berg tools become the property of the vendor as a result
of the exchange. The warranty does not cover damage
caused by accidents, incorrect installation or improper use.
The warranty does not cover any incidental or conse-
quential costs or damages resulting from failure to follow
the operating instructions. Josef Kihlberg cannot be held
nancially responsible for losses suffered by the customer,
including loss of savings or revenue, damages or pecuniary
losses.
EN
Serial numbers
0713001
Construction, example: 07 13 001
00 00 000
Year
Production week
Production number

15© Josef Kihlberg AB 2007
EN
CE Conformity Declaration
EU DECLARATION OF CONFORMITY
In compliance with the
Machinery Directive 98/37/EC
Company:
Josef Kihlberg
Box 126
544 22 HJO
SWEDEN
hereby declares that all versions of the following kinds of tools
JK10-670, JK10-680
have been manufactured in compliance with the following
harmonised standards:
EN ISO 12100 parts 1+2
EN 792-13
And in compliance with the European Council Directives
98/37 EG.
Hjo 1 Oct. 2007
Jonas Zachrisson
Head of Development

2© Josef Kihlberg AB 2007
DE
Inhalt
Inbetriebnahme.................................................................... 3
Bedienungsanleitung........................................................4-5
Sicherheitshinweise..........................................................6-7
Beseitigung von Störungen und Wartung............................ 8
Technische Daten................................................................ 9
Ersatzteilzeichnung ...................................................... 10-11
Ersatzteilpakete, Zubehör.................................................. 12
Anwendungsbereiche........................................................ 13
Gewährleistungsbestimmungen, Seriennummern............. 14
CE-Konformitätserklärung ................................................. 15

3© Josef Kihlberg AB 2007
DE
Inbetriebnahme
Stellen Sie keinen höheren Luftdruck ein, als für das richtige
Umbiegen der Klammern benötigt wird. Beginnen Sie mit ca.
4,5 bar, und erhöhen Sie den Druck um jeweils 0,5 bar, bis
der richtige Druck gefunden ist.
Der maximal zulässige Druck beträgt 6 bar.
Ein niedriger Luftdruck führt auch zu niedrigen Wartungs-
kosten.
Der Innendurchmesser der Druckluftleitung muss minde-
stens 6 mm (1/4 Zoll), der des Nippels mindestens 5 mm
(6/32 Zoll) betragen. So kann bei einem erheblichen Druck-
abfall ein unsachgemäßer Betrieb vermieden werden. Das
Gerät und die Leitung müssen mit einem Anschlussnippel
versehen sein, der das Gerät automatisch entlüftet, wenn es
vom Druckluftsystem getrennt wird.

4© Josef Kihlberg AB 2007
DE
Bedienungsanleitung
Stellen sie keinen höheren Luftdruck ein als für das richtige
Eintreiben der Klammern nötig ist. Beginnen Sie dabei mit ca.
4,5 bar und erhöhen Sie den Druck in 0,5 bar Stufen bis der
richtige Arbeitsdruck gefunden ist. Gehen Sie aber niemals
über 6 bar hinaus.
Ein niedriger Luftdruck führt auch zu niedrigen Wartungskos-
ten!
JK680 6 - 14 mm

5© Josef Kihlberg AB 2007
DE
Bedienungsanleitung
1. Den Rasthebel drücken um das Magazin frei zu geben
und die Innenschiene ganz ausziehen.
2. Das Gerät umkehren und den Klammerstreifen in die
äußere Schiene hineinlegen.
3. Die Innenschiene hereindrücken bis sie einrastet.
Das Gerät hat nur Einzelfeuerung, ohne Sicherheitsbügel
und soll niemals ins Freie abgefeuert werden.
1) Das Gerät zuerst auf das Werkstuck setzen,
2) dann den Abzug betätigen.
Laden Sie das Magazin wie folgt:

6© Josef Kihlberg AB 2007
DE
Der Arbeitgeber ist dafür verantwortlich, dass
die Betriebsanleitung und zugehörige Dokumente für alle
Personen, die mit dem Gerät arbeiten, zugänglich sind
und sämtliche Mitarbeiter die Anweisungen kennen, ver-
stehen und befolgen;
die Mitarbeiter, die mit dem Gerät arbeiten, ausreichend
geschult sind, sich der Unfallrisiken bewusst sind und
über die entsprechenden Arbeitsverfahren und die
Gerätewartung in Kenntnis gesetzt wurden;
allgemeine Sicherheitsvorschriften sowie die speziellen
Vorschriften in Bezug auf den Umgang Minderjähriger
mit Nagelpistolen/Klammergeräten befolgt werden;
den Mitarbeitern die Anweisungen, die Ausrüstung und
Zeit zur Verfügung gestellt werden, um tägliche eine
Geräteprüfung durchzuführen.
Lesen Sie die Sicherheitshinweise sorgfältig, um sich
selbst und andere vor Verletzungen zu schützen. Weitere
Informationen nden Sie in den nachfolgenden Abschnitten.
Zum Schutz vor Augenverletzungen sollten das Be-
dienungspersonal und andere sich im Arbeitsbereich aufhal-
tende Personen Schutzbrillen tragen.
Bei Bedarf sollten auch ein Ohrenschutz und andere
Schutzkleidung getragen werden.
Verwenden Sie niemals Sauerstoff, Verbrennungsgase,
CO2, Dampf oder Hochdruckgase als Energiequelle für die
PN-Version des Geräts; dies kann zu Explosionsverletzung-
en führen. Verwenden Sie für den Betrieb des Geräts aus-
schließlich trockene, saubere und geregelte Druckluft.
Fehlerhafte Geräte dürfen nicht eingesetzt werden. Das
Gerät sollte täglich geprüft werden, um sicherzustellen,
dass der Auslöser ordnungsgemäß funktioniert und alle
Schrauben und Muttern fest angezogen sind.
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Sicherheitshinweise