Kaba Mas Unicon CL Series User manual

These installation instructions are intended for a standard install. Please
refer to the Kaba Mas web site for installation variations.
Prepare for New Installation of the Lock (If Required)
1. Verify the position for the strike (if
applicable) before preparing the
mounting surface for installation.
1. Use the template provided to prepare
the mounting surface for lock installation.
Complete steps A, B, and C.
2. Check the width and length of the
drilled hole to ensure that the back
mounting plates will fit correctly. (Figure 2)
Install Bolt Hardware (If Required)
1. Mount bolt hardware (plate and guide) onto inside surface using the
two brass Phillips head wood screws. (Figure 3 - End Throw, Figure 4 -
Cross Throw)
Installation Instructions for Unicon
TM
CL Series Locks - Model CL10, CL20 - Wood Dead Bolt Installation
Document # 3068.026 Rev. B - 05/07
Figure 1 - Unicon CL10/CL20Wood Dead Bolt Lock Parts
Front Housing
Assembly
Chamber
Assembly
Screws (2)
Chamber
Assembly
Cross
Throw
Cam
Bolt Hardware
Mounting
Screws (2)
Trim Plate
Bolt Plates (2)
Back Mounting
Plate Screws (2)
Figure 10
Basic Tools and Materials Needed
• Drill (variable speed is best)
• 1” drill bit or 1” hole saw
• 1/16” (1.6mm) drill bit
• Scribe, awl, center punch, or sharp
instrument for marking holes
• Small flat head screwdriver
• Small Phillips head screwdriver
(recommend magnetized tip)
• Jig saw (Keyhole saw or coping saw
optional)
• Fine cut wood file
• Pencil
• Tape measure or ruler
• Tape
• ESD wrist band
WARNING: Kaba Mas locks are protected
from 25,000 V Electrostatic Discharge
(ESD) damage when correctly installed.
Follow these precautions to avoid ESD
damage when installing the lock:
• Do not touch the circuit board wthin the
front housing assembly.
• Use an ESD wrist band grounded to the
lock or container during installation.
Figure 7 Figure 8
Install Lock
1. Place mounting posts on housing assembly and attach with 1/2”
thread forming screws (without star
washers.) (Figure 4) For 1/2” thick
mounting surfaces, use the short
mounting posts. For 5/8”-7/8” thick
mounting surfaces, use the long
mounting posts.
Note: Ensure that the screw holes of
the mounting posts align with the screw
holes in the front housing assembly.
2. Orient the trim plate to the correct position in alignment with the
housing assembly and feed the cable through the middle hole. (Figure
5) Place the flat side toward the front housing assembly.
Figure 4
3. Place the trim plate over the mounting posts.
4. Plug the cable into the chamber assembly. (Figure 6)
5. Insert the spindle shaft into the
front housing. (Figure 7)
Note: You may have to turn the
knob to engage the spindle. Do
not push the cable back through
into the front housing assembly.
6. Install the rear 4-40 x 3/8”
mounting screw (away from the
spindle) to attach the chamber to the front housing. (Figure 8)
7. Place the assembly through the opening in the door with the knob
toward the bolt guide. (Figure 9)
*******************************************
For an End Throw Installation:
(See back of sheet for Cross Throw.)
8. Insert the bolt into the bolt guide.
(Figure 10)
9. Place the cam (marked by an E
on the back surface) onto the
control shaft, with the post closest to
the bolt guide. (Figure 10)
10. Insert follower guide into the
slot on the chamber. (Figure 11)
11. Pivot the follower guide down
halfway and insert the follower into
the slot. (Figure 12)
12. Pivot the follower guide down
the rest of the way and engage the
legs of the follower into the the bolt
slots. (Figure 13)
Figure 9
Figure 11
Figure 5
Figure 3 Figure 6
Figure 12
Long
Mounting
Posts (2)
Follower
Guide
Strike
Screws (3)
CrossThrow Follower
Strike
Bolt Guide
Bolt
Mounting Post
Screws (2)
Back
Mounting
Plates
Figure 4
Figure 13
Figure 2
Short Mounting Posts (2)
End
Throw
Cam
End Throw Follower
Note: If installing on a 1/2” mounting thickness, use the second bolt
plate provided to shim the bolt guide up.

© 2006-2007 Kaba Mas Corporation. All rights reserved.
Product warranty information can be found at: www.kaba-mas.com
Kaba Mas Corporation
749 W. Short Street, Lexington, KY 40508 USA
Phone: [phone] FAX: [phone]
Customer Service: [phone]
Figure 14
Figure 15 Figure 16
13. Move the follower forward until it
engages the cam post.
14. Screw through the follower
guide and chamber with the 4-40 x
3/8” screw to secure the follower
assembly. (Figure 14)
15. Insert the back mounting plates
with ridges inserted into the hole in
the mounting surface. (Figure 15)
16. Secure back mounting plates with 3-28 x 1/2” screws. (Figure 16)
******************************************************************************
For a Cross Throw Installation: (See front of sheet for End Throw.)
8. Insert the bolt into the bolt guide. (Figure 17)
9. Place the cam (marked by a C on the back surface) onto the control
shaft, with the post closest to the bolt guide. (Figure 17)
10. Place the follower over the chamber and cam with the follower
legs engaging the bolt. (Figure 18)
11. Insert follower guide into the slot on the chamber and pivot the
follower guide down to position/retain the follower. (Figure 19)
12. Screw through the follower guide and chamber with the 4-40 x
1/2” screw, to secure the follower assembly. (Figure 20)
Figure 17 Figure 18
Figure 20
Figure 19
Figure 21
Figure 22
Figure 23
13. Insert the back mounting plates ensuring that the end tabs fit
under the adjoining plate. (Figure 21)
14. Secure back mounting plates with the two 3-28 x 1/2” screws.
(Figure 22)
Install Strike (If Required)
1. Install the strike using the two chrome Phillips
head wood screws. (Figure 23)
2. Once adjusted, secure the center of the strike
with a third chrome Phillips head wood screw.
Install Batteries
1. Remove the two screws from
the battery panel and then
remove the panel. (Figure 24)
2. Install two fresh, high quality,
name brand (Energizer®or
Duracell®) CR-2 lithium batteries.
(Figure 25)
Note: The negative end of the
battery should be inserted into
the battery cavity first.
3. While the lock is locked, turn the knob forcefully to adjust the KABA
logo to the horizontal position. (Figure 24)
4. Test opening of the lock with the default combination for the model
you are installing: Model CL10 - “5525”, Model CL20 - “111 12345”.
Battery Panel
Figure 24
++-
-
Figure 26
Figure 25
Note: For the Model CL10, you must test the lock by toggling
between locked and unlocked. To unlock, simply enter the default lock
user combination of “5525”. To lock the lock, enter the default lock user
combination of “5525”. Then press and hold the key until the yellow
light
Y
displays.
5. Reattach the battery panel (Figure 26) and test the lock once more
with the default combination.