Kaba Mas CDX-09 Manual

CDX-09TM
INSTALLATION &
OPERATING
INSTRUCTIONS
Please read all instructions carefully before
putting your CDX-09 into operation.

Table of Contents
INTRODUCTION ..................................................................................1
CDX-09 OPERATING INSTRUCTIONS ...............................................1
TO OPEN FROM OUTSIDE........................................................................ 1
TO OPEN FROM INSIDE............................................................................ 2
LIFE SAFETY OPERATION......................................................................... 2
CDX-09 INSTALLATION.......................................................................3
BASIC TOOLS NEEDED............................................................................. 3
INSTALLATION KIT CONTENTS................................................................. 4
CDX-09 PARTS FOR INSTALLATION......................................................... 5
STRIKE INSTALLATION.............................................................................. 6
TEMPLATE ................................................................................................. 6
DEAD BOLT INSTALLATION....................................................................... 6
EXTERIOR MOUNTING PLATE INSTALLATION......................................... 6
DIAL RING INSTALLATION......................................................................... 7
CUSTOM TUBE AND SPINDLE CUTTING................................................. 7
INSTALLATION COMPLETION................................................................... 7
Technical Support: 1-800-950-4744

1
INTRODUCTION
The combination door unit can be added to the X-09 lock to form the CDX-09. This
adaptation allows you to have access control on any door.
PLEASE READ ALL INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO
INSTALL AND OPERATE YOUR CDX-09 LOCK ASSEMBLY.
CDX-09 OPERATING INSTRUCTIONS
Please read all instructions carefully before attempting to operate your CDX-09
Lock Assembly.
The specific instructions for operating the X-09 Combination Lock itself are found in
the “Operating Instructions” booklet for the X-09 Type 1F Lock (P/N 520.021) which
is enclosed in this Operating/Installation Instruction Kit.
Please refer also to the Model CDX-09 Lock System drawing (P/N 524.021) for lock
nomenclature which is also included in this kit.
TO OPEN THE CDX-09 FROM THE OUTSIDE
1. Dial the combination per the instructions in the X-09 “Operating
Instructions” booklet.
2. Turn the dial to the right (clockwise) to withdraw the lock bolt and pull the dead
bolt (Extension Bolt) with it.
Note: When closing the CDX-09, the dead bolt will not extend until the release bolt
hits the door strike as the door closes.
Life Safety Switch
Serial Number
Label
Lock On Back Cover Pin Release Knob
Dead Bolt
Release Bolt

2
TO OPEN THE CDX-09 FROM THE INSIDE
1. Turn the release knob to the left (counterclockwise) to withdraw the dead bolt.
Note: When closing the CDX-09, the dead bolt will not extend until the release bolt
hits the door strike as the door closes.
LIFE SAFETY OPERATION
The Life Safety Feature (Bolt Stop Assembly) is provided to prevent someone from
unintentionally extending the lock bolt.
TO ACTIVATE THE LIFE SAFETY FEATURE
1. Turn the dial to the right (clockwise) to withdraw the lock bolt and also the
dead bolt (Extension Bolt).
Note: The life safety switch can only be depressed while the lock bolt is withdrawn.
2. Depress the life safety switch, located by the LIFE SAFETY label on the dead
bolt, until it latches.
ATTENTION: To ensure engagement of the life safety switch, fully rotate the
release knob counterclockwise and hold in that position. Then depress the life
safety switch.
Once the Life Safety Feature is activated, the life safety switch blocks the lock bolt
and prevents the dead bolt from latching when the door is closed.
TO DEACTIVATE THE LIFE SAFETY FEATURE
1. Pull the life safety switch outward to release the bolt stop.

3
CDX-09 INSTALLATION INSTRUCTIONS
Please read all instructions carefully before you install and use your CDX-09 Lock
Assembly. This will help you avoid unnecessary costs and concerns resulting from
improper installation.
BASIC TOOLS NEEDED
1. Medium Phillip’s screwdriver (#1/#2).
2. Standard hacksaw (32 teeth/inch).
3. Small flat file.
4. Small vise or a Port-A-Vise (Harbor Freight P4742).
5. Drill bits: No. 25, 11/32", 1/2".
6. Electric hand drill.
7. 3/32" hexkey.
8. 11/32" Nut driver.
Recommended but not required:
9. Torque screwdriver (30 inch-pound capacity).
NOTE: See Table Of Recommended Torques For The Various X-09 Lock Screws (Page
1, Installation Instructions For the X-09 Type 1F High Security Electronic Lock).

4
INSTALLATION KIT CONTENTS
1. Blade, saw (52 teeth/inch)
2. Handle, saw
3. Tube, outer
4. Tube, inner
5. Dial ring attaching locknuts, #8-32 (2). (Packaged with exterior mounting plate
- used with Drill Resistant mounting plate)
6. Rubber vise clamp
7. CDX-09 to door mounting screws, pan head #10 x 1.25, Type AB (2)
8. Lubricant.
9. Gage, dial hub locating
10. Zebra Connector and Retainer
11. Cable Tie Clips (3)
12. Dial ring to exterior mounting plate mounting screws, pan head #8-32 x 5/16
(2) (Packaged with exterior mounting plate - used with Non-Drill Resistant
mounting plate)
13. Lock On Back Cover Pin Clip
14. Lock On Back Cover Pin Spring
15. CDX-09 exterior mounting plate attaching screws, pan head #10-32 X 1.25 (4).
(Packaged with exterior mounting plate)
16. Lock On Back Cover Pin
17. Stone, deburring
18. Hexkey (5/64")
18
1
234
5
6
7
8
9
10
15
16
17
12
14
11
13

5
CDX-09 PARTS FOR INSTALLATION
1. CDX-09 Dead bolt lock assembly
2. CDX-09 Base hardplate
3. Dial hub assembly
4. Strike Kit (1 of 4 Types: 1, 2, 3 or 9; Strike #9 is shown in photo with screws)
5. Spindle
6. Dial ring assembly
7. Dial assembly
8. Exterior mounting plate cover
9. Exterior mounting plate
- Drill resistant (Not Shown)
- Non-drill resistant (Shown)
9
1
2
3
4
5
7
8
6

6
STRIKE INSTALLATION
1. Refer to the enclosed Strike Information Sheet for your specific strike
mounting details.
2. Mount the strike on the door jamb at a convenient height above the floor. This
should not exceed 47 inches from the floor to the center of the strike.
3. Make sure the strike is mounted so its bolt opening is parallel to the face of the
door and positioned to allow for the bolt elevation from the face of the door.
REFER TO THE “INSTALLATION DETAIL TEMPLATE”. Please note that the 7/8
inch dimension includes the 0.125 inch thick hardplate.
TEMPLATE
An “INSTALLATION DETAIL TEMPLATE” with dimensional information is included
in this kit. An actual size, cardboard, cut-out template is also included for
your convenience.
DEAD BOLT INSTALLATION
1. Use the center of the strike as a reference to position the cardboard
TEMPLATE on the door.
NOTE: THE DOOR MUST BE AJAR AND FREE TO SWING WHILE POSITIONING THE
TEMPLATE TO THE STRIKE AND THE DOOR.
2. Fit the strike opening of the template over the strike (i.e., center the strike in
the opening) and tape the template to the door.
3. Center punch all hole positions onto the door.
4. Drill the 1/2" diameter spindle hole through the door.
5. Drill the two (2) CDX-09 attaching screw holes nearest the strike opening (No.
25 drill, 0.149 inch diameter). Drill holes only 1.25 inches deep. DO NOT
DRILL THROUGH.
6. Drill the other four (4) CDX-09 attaching screw holes (11/32 inch drill, 0.344
inch diameter) through the door. The Exterior Mounting Plate posts will extend
into these holes from the opposite side of the door.
7. IF YOU ARE INSTALLING AN EXTERIOR “DRILL RESISTANT” MOUNTING
PLATE with your CDX-09 Lock, you must also counterbore the four (4) 11/32"
diameter holes in your door that receive the four (4) studs on the back of the
mounting plate. The counterbore is required on the OUTSIDE of the door and
must be 1/2" diameter x 1/8" deep.
8. Remove the X-09 lock cover and lay it aside. BE CAREFUL TO NOT TOUCH
ANY OF THE CONNECTOR PINS ON THE ELECTRONIC CARD INSIDE
THE COVER.
9. Remove the protective padding from the end of the cables.
10. Place the outer tube over the cable and onto the tube retainer on the back of
the lock case with the flared end toward the lock case.
11. Place the 3.5 X 5 x 1/8 inch hardplate against the back of the CDX-09 base.

7
12. Feed the cable and outer tube through the 1/2" hole in the door while
positioning the CDX-09 and hardplate against the door. Insert the two (2) #10
screws nearest the strike opening to attach the CDX-09 and hardplate to
the door.
13. Position the Exterior (Dial ring) Mounting Plate and insert the four (4) #10-32
x 1.25 pan head machine screws. Longer or shorter screws may be required
depending on door thickness as follows:
DOOR THICKNESS: SCREW LENGTH:
1.25 1.00
1.375 - 1.75 1.25 (PROVIDED)
1.875 - 2.00 1.50
2.125 - 2.50 2.00
2.625 - 3.00 2.50
3.125 - 3.50 3.00
3.625 - 4.00 3.50
4.125 - 4.50 4.00
DIAL RING INSTALLATION
1. Place the Exterior (Dial ring) Mounting Plate Cover over the Exterior (Dial ring)
Mounting Plate and mount the dial ring using the two (2) #8 locknuts (Drill
Resistant Mounting Plate), or the two (2) #8-32 x 5/16 machined screws (Non-
Drill Resistant Mounting Plate) that are provided.
2. Refer to the section on installation of the dial ring in the “INSTALLATION
INSTRUCTIONS FOR THE X-09 TYPE 1F HIGH SECURITY ELECTRONIC
LOCK” booklet for additional dial ring installation instructions.
CUSTOM CUTTING TUBES AND SPINDLE
1. Refer to the sections for cutting tubes and for cutting the spindle in the
“INSTALLATION INSTRUCTIONS FOR THE X-09 TYPE 1F HIGH SECURITY
ELECTRONIC LOCK” booklet for detailed instructions needed to cut the tubes
and spindle to fit your specific installation.
INSTALLATION COMPLETION INSTRUCTIONS
1. Continue to follow the instructions in the “INSTALLATION INSTRUCTIONS
FOR THE X-09 TYPE 1F HIGH SECURITY ELECTRONIC LOCK” booklet for
the remainder of the lock installation. Please note that when those instructions
refer to the lock case assembly, the installer should consider that as meaning
the CDX-09 unit.
DO NOT REMOVE THE X-09 LOCK CASE FROM THE CD BASE.

Document Number 525.021
Rev. C 9/08
Notice: The information in this manual is subject to change without notice and does not
represent a commitment on the part of Kaba Mas. Kaba Mas shall not be liable for
technical errors or omissions contained herein; nor for incidental or consequential
damages resulting from the furnishing, performance or use of this material.
© 2002-2008 Kaba Mas
X-09 is a Trademark of Kaba Mas
All rights reserved.
Kaba Mas LLC
749 W. Short Street, Lexington, KY 40508 USA
Phone: [phone] FAX: [phone]
Customer Service: [phone]
www.kaba-mas.com