Kaba Mas Unicon CL20 User manual

These installation instructions are intended for a standard install. Please
refer to the Kaba Mas web site for installation variations.
Prepare for New Installation of the Lock (If Required)
1. Use the template provided to
prepare the mounting surface for lock
installation. Complete steps A, B, and
C.
2. Check the width and length of the
drilled lock mounting hole to ensure
that the back mounting plates will fit
correctly. (Figure 2)
Installation Instructions for Unicon
TM
CL Series Locks - Models CL10, CL20 - Wood Spring Latch Bolt Installation
Document # 3070.026 Rev. B - 03/07
Figure 1 - Unicon CL10/CL20 Wood Spring Latch Bolt Lock Parts
Figure 10
Basic Tools and Materials Needed
• Drill (variable speed is best)
• 1” drill bit or 1” hole saw
• 1/16” (1.6mm) drill bit
• Scribe, awl, center punch, or sharp
instrument for marking holes
• Small flat head screwdriver
• Small Phillips head screwdriver
(recommend magnetized tip)
• Jig saw (Keyhole saw or coping saw
optional)
• Fine cut wood file and rasp
• Pencil
• Tape measure or ruler
• Tape
• ESD wrist band
WARNING: Kaba Mas locks are protected
from 25,000 V Electrostatic Discharge
(ESD) damage when correctly installed.
Follow these precautions to avoid ESD
damage when installing the lock:
• Do not touch the circuit board wthin the
front housing assembly.
• Use an ESD wrist band grounded to the
lock or container during installation.
Figure 7 Figure 8
Install Lock
1. Place mounting posts on housing
assembly and attach with 1/2” thread
forming screws (without star washers.)
(Figure 4) For 1/2” thick mounting
surfaces, use the short mounting
posts. For 5/8”-7/8” thick mounting
surfaces, use the long mounting
posts.
Note: Ensure that the screw holes of the
mounting posts align with the screw holes
in the front housing assembly.
2. Orient the trim plate to the correct position in alignment with the
housing assembly, and feed the cable through the middle hole.
(Figure 5) Place the flat side toward the front housing assembly.
3. Place the trim plate over the mounting posts.
4. Plug the cable into the chamber assembly. (Figure 6)
Figure 4
5. Insert the spindle shaft into the front housing. (Figure 7)
Note: You may have to turn the knob to engage the spindle. Do not
push the cable back through into the front housing assembly.
Ensure that the cable stays in place under the chamber.
6. Install the 4-40 x 3/8” rear
mounting screw (away from the
spindle) to attach the chamber to
the front housing. (Figure 8)
7. Place the assembly through the
opening in the door with the knob
toward the bolt location. (Figure 9)
*******************************************
For an End Throw Installation:
(See back of sheet for Cross Throw.)
8. Place the cam (marked by an E
on the back surface) onto the
control shaft, with the post closest to
the bolt location. (Figure 10)
9. Insert follower guide into the slot
on the chamber. (Figure 11)
10. Pivot the follower guide down
halfway and insert the follower into the slot. (Figure 12)
11. Feed the spring onto the back of the follower and set against the
riveted bracket. (Figure 13)
12. Move the follower forward until it engages the cam post.
(Figure 14)
Figure 9
Figure 11
Figure 5 Figure 6
Figure 12
Figure 13 Figure 14
Figure 2
Front Housing
Assembly
Chamber
Assembly
Screws (2)
Chamber Assembly
Cross
Throw
Cam
Bolt Hardware
Mounting
Screws (2)
Trim Plate
Back Mounting
Plate Screws (2)
Long
Mounting
Posts (2)
Follower
Guide
Strike Screws (3)
CrossThrow Follower
Strike
Bolt Guide
Bolt
Mounting Post
Screws (2)
Back
Mounting
Plates
Short Mounting Posts (2)
End
Throw
Cam
End Throw Follower
Spring

© 2006-2007 Kaba Mas Corporation. All rights reserved.
Product warranty information can be found at: www.kaba-mas.com
Kaba Mas Corporation
749 W. Short Street, Lexington, KY 40508 USA
Phone: [phone] FAX: [phone]
Customer Service: [phone]
Figure 16
Figure 17
Figure 18
13. Insert the bolt into the bolt guide, with the beveled edge facing
away from the mounting surface. (Figure 15)
14. Push the follower back and hold. While using a magnetic
screwdriver, insert the screw through the follower. Screw through the
follower guide and chamber with the remaining 4-40 x 3/8” screw to
secure the follower assembly. (Figure 16)
15. Insert the back mounting plates. (Figure 17)
16. Secure back mounting plates with 4-40 x 1/2” screws. (Figure 18)
******************************************************************************
For a Cross Throw Installation: (See front of sheet for End Throw.)
8. Place the cam (marked by a C on the back surface) onto the control
shaft, with the post closest to the bolt location. (Figure 19)
10. Place the legs of the follower over the bolt with the tapered side
up and put the spring on the follower. (Figure 20)
11. Place the follower over the chamber and cam with the follower
legs engaging the bolt. (Figures 21 & 22)
Figure 19
Figure 22
Figure 21
11. Insert follower guide into the slot on the chamber and pivot the
follower guide down to position/retain the follower while compressing
the spring to engage the notch on the follower guide. (Figures 23 &
24)
12. Screw through the follower
guide and chamber with the
remaining 4-40 x 3/8” screw to
secure the follower assembly.
(Figure 25)
13. Insert the back mounting
plates. (Figure 26)
14. Secure back mounting plates
with the 4-40 x 1/2” screws. (Figure
27)
Install Bolt Hardware (If Required)
1. Insert the bolt into the bolt guide with the tapered side up.
2. Mount the bolt guide onto inside surface using 2 Phillips head
wood screws. (Figure 28 - End Throw, Figure 29 - Cross Throw)
Figure 26 Figure 27
Figure 28 Figure 29
Figure 15
Figure 20
Figure 23 Figure 24
Figure 25
Install Strike (If Required)
1. Install the strike using the two chrome Phillips
head wood screws. (Figure 30)
2. Once adjusted, secure the center of the strike
with the third chrome Phillips head wood screw.
Install Batteries
1. Remove the two screws from
the battery panel and then remove
the panel. (Figure 31)
2. Install two fresh, high quality,
name brand (Energizer®or
Duracell®) CR-2 lithium batteries.
(Figure 32)
Note: The negative end of the
battery should be inserted into the
battery cavity first.
3. While the lock is locked, turn the knob forcefully to adjust the KABA
logo to the horizontal position. (Figure 31)
4. Test opening of the lock with the default combination for the model
you are installing: Model CL10 - “5525”, Model CL20 - “111 12345”.
Note: For the Model CL10, you must test the lock by toggling
between locked and unlocked. To unlock, simply enter the default lock
user combination of “5525”. To lock the lock, enter the default lock user
combination of “5525”. Then press and hold the key until the yellow
light
Y
displays.
5. Reattach the battery panel (Figure 33) and test the lock once more
with the default combination.
Figure 33
Figure 32
Figure 30
Battery Panel
Figure 31
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