Kaba Mas UNICON User manual

4 1/2"
114.0
2 1/4"
57.4
1 15/32"
19/32"
15.1
19/32"
15.1
2 1/4"
57.2
1 15/32"
37.3
1 15/32"
37.3
27/32"
21.4
19/32"
15.1
19/32"
15.1
OVERLAP
OVERLAP
GAP
THROW "A" OR "B")
BOLT GUIDE HOLES
DRILL PER STEP "C"
FOR THE APPROPRIATE BOLT
(END THROW OR CROSS
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1- If the style of the door is LIP or
OVERLAP (fig. 1 or 2), use a tape
measure to measure the amount of
OVERLAP. Use the scales
OUTSIDE
the
door edge of the template to draw
a line on the template the distance
of the OVERLAP.
2 -If the door is FLUSH (fig. 3), measure
the GAP. Use the scale
INSIDE
the
door edge of the template to draw
a line on the template the distance
of the GAP.
1 - Position the line drawn in step
"A" at the bolt edge of the
door.
2 - Move the template along the
the bolt edge to the desired
position.
3 - Tape in place.
*
- Positioning is based on assumed
STRIKE mounting in figures.
(
If mounting is different, adjust
template position accordingly.
)
1 - Center punch the bolt guide holes and the center of the two 1.0" [25.4mm] holes.
2 - Drill all holes with the appropriate bit, 1/16" [1.6mm] drill bit for soft wood,
5/64" [ 2mm] drill bit for hardwood. (
DON'T DRILL THE BOLT GUIDE HOLES ALL THE WAY
THROUGH THE WOOD
)
3 - Using the 1.0" [25.4mm] drill bit, drill the hole at each end of the slot. (Drill halfway
from each side to avoid splintering the wood).
4 - With the ruler draw two guidelines on the door connecting the holes.
5 - Saw out the slot along the guidelines.
6 - Use the file to smooth the edges and adjust the size of the opening.
PREPARING THE DOOR
MEASURING FOR
THE TEMPLATE
PLACING TEMPLATE
ON THE INSIDE
OF THE DOOR*
A
B
C
TEMPLATE FOR INSTALLATION OF THE
UNICON DEAD BOLT LOCK
ON A WOOD DOOR
TOOLS REQUIRED
5mm
1/4
1/4
5mm
5mm
1/4
1/4
5mm
1/4
5mm
1/4
5mm
1.0" [25.5mm] DIA. HOLE
AT BOTH ENDS OF
SLOT
DRAW GUIDELINES FROM THE
EDGES OF HOLES ONTO DOOR
FIG. 1
LIP DOOR
DOOR
FRAME
FIG. 2
OVERLAP
DOOR
FRAME
DOOR
FRAME
DOOR
FIG. 3
FLUSH
DOOR
KABA MAS
PT. NO. 3066.026
REV. A 09/06
5mm
1"
10
20
15
1/2
1/4
25
3/4
CROSS
THROW BOLT
"A"
CROSS
THROW BOLT
"B"
END THROW
BOLT
END THROW
DOOR EDGE
CROSS THROW "B"
DOOR EDGE
CROSS THROW "A"
DOOR EDGE
(DON'T DRILL THE BOLT GUIDE HOLES
ALL THE WAY THROUGH THE WOOD)
STRIKE*
STRIKE*
STRIKE*
25
20
15
5mm
10
1/4
1/2
3/4
1"
25
20
15
5mm
10
1/4
1/2
3/4
1"
25
20
15
5mm
10
1/4
1/2
3/4
1"
25
20
15
5mm
10
1/4
1/2
3/4
1"
1"
3/4
1/2
1/4
10
5mm
15
20
25
25
20
15
5mm
10
1/4
1/2
3/4
1"
25
20
15
5mm
10
1/4
1/2
3/4
1"

13/16"
20.6
1 15/16"
49.5
2 15/32"
63.0
3 5/8"
92.1
5X
7/16"
11.1
2 1/2"
THIS DIM. IS FOR
END THROW BOLT
ONLY
63.5
1 1/2"
THIS DIM. IS FOR
CROSS THROW BOLT
ONLY
38.1
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1- Position the bolt edge of the template
on the bolt edge of the door.
2 - Move the template along the
the bolt edge of the door
to the desired position.
3 - Tape in place.
1 - Center punch the five lock mounting holes.
2 - Drill all holes with the 7/16" [11mm] drill bit.
(If a step drill is not used, a pilot hole may be required)
3 - Deburr all holes using a file or deburring tool.
PREPARING THE DOOR
FOR LOCK MOUNTING
PLACING TEMPLATE
ON DOOR
A
B
C
TEMPLATE FOR INSTALLATION OF THE
UNICON DEAD BOLT LOCK
ON A METAL DOOR
TOOLS REQUIRED
PREPARING DOOR FOR
BOLT GUIDE
FRONT FACE OF DOOR
END THROW BOLT
CROSS THROW BOLT
(ONLY CROSS THROW POSITION ALLOWED)
1- Mark the three holes using the
dimensions shown on the left
side of this sheet.
2 - Drill the two small holes with a
1/8" [3mm] drill.
3 - Drill the center hole with a
5/16" [8mm] drill bit. (Bolt must
slide freely in this hole.)
4 - Deburr all holes.
CROSS THROW
DOOR EDGE
END THROW DOOR EDGE
1/4" MIN
1/2 " MAX
6.5
3/8"
9.5
3/8"
9.5
2X
1/8"
[3mm]
5/16"
[8mm]