Kaba Mas Unicon CL Series User manual

These installation instructions are intended for a standard install. Please
refer to the Kaba Mas web site for installation variations.
Prepare for New Installation of the Lock (If Required)
1. Verify the position for the strike (if applicable) before preparing the
mounting surface for installation.
2. Use the template provided to prepare the mounting surface for lock
installation. Complete steps A, B, and C.
Install Bolt Hardware (If Required)
1. Use a hammer and center punch to mount the bolt guide onto the
inside surface using the rivets provided. (Figure 2 - End Throw, Figure 3
- Cross Throw)
Note: A pop rivet gun and appropriate size pop rivets may be used
instead of the standard rivets provided.
Installation Instructions for Unicon
TM
CL Series Locks - Model CL10, CL20 - Metal Spring Latch Bolt Installation
Document # 3071.026 Rev. B - 03/07
Figure 1 - Unicon CL10/CL20 Metal Spring Latch Bolt Lock Parts
Front Housing
Assembly
Chamber
Assembly
Screws (2)
Chamber
Assembly
Chamber Mounting
Plate Screws (2)
Basic Tools and Materials Needed
• Drill (variable speed is best)
• 1” drill bit or 1” hole saw
• 1/8” (3mm) drill bit
• 7/16” (11mm) drill bit or step drill
• Scribe, awl, center punch, or sharp
instrument for marking holes (& for rivets)
• Fine round metal file or or deburring tool
to remove all sharp edges
• Small Phillips head screwdriver
(recommend magnetized tip)
• Hammer (if installing rivets provided)
• Pencil
• Tape measure or ruler
• Tape
• ESD wrist band
WARNING: Kaba Mas locks are protected
from 25,000 V Electrostatic Discharge
(ESD) damage when correctly installed.
Follow these precautions to avoid ESD
damage when installing the lock:
• Do not touch the circuit board wthin the
front housing assembly.
• Use an ESD wrist band grounded to the
lock or container during installation.
Figure 7 Figure 8
Install Lock
1. Place mounting posts on housing
assembly and attach with thread
forming screws (without star washers.)
(Figure 4)
Note: Ensure that the screw holes of
the mounting posts align with the screw
holes in the front housing assembly.
2. Orient the front housing assembly to
the correct position in alignment with the mounting surface, and feed
the cable through the middle hole of the mounting surface and the
chamber mounting plate. (Figure 5)
3. Install the rear (away from the spindle) 4-40 x 1/2” chamber
mounting plate screw to attach the chamber mounting plate to the
front housing. (Figure 6)
Figure 4
*******************************************************************************
For an End Throw Installation: (See back of sheet for Cross Throw.)
4. Insert the bolt into the bolt guide with the tapered side of the bolt
facing up, away from the mounting surface. (Figure 7)
5. Place the cam (marked by an E on the back surface) onto the
control shaft, with the post closest to the bolt guide. (Figure 8)
6. Insert follower guide into the slot on the chamber. (Figure 9)
7. Pivot the follower guide down halfway, and insert the follower into
the slot. (Figure 10)
8. Place the spring on the end of the follower and then insert the
follower end into the follower retainer on the chamber, ensuring that
the follower engages the cam. (Figures 11 & 12)
9. Hold the chamber and follower assembly in place while plugging the
cable from the front housing assembly into the chamber assembly.
(Figure 13)
10. Insert the spindle shaft into the front housing through the
chamber plate, and slot the legs of the follower over the bolt. (Figures
14 & 15)
Figure 10
Figure 13
Figure 5
Figure 2
Figure 6
Mounting
Posts
Follower
Guide
End Throw
Follower
Strike Bolt
Guide
Bolt
Mounting
Post
Screws (2)
Chamber
Mounting
Plate
Figure 3
Bolt Guide
Rivets
Spring
Strike
Screws (5)
Figure 9
Figure 12
Figure 14
Figure 11
End
Throw
Cam
Cross
Throw
Cam
CrossThrow
Follower

© 2006-2007 Kaba Mas Corporation. All rights reserved.
Product warranty information can be found at: www.kaba-mas.com
Kaba Mas Corporation
749 W. Short Street, Lexington, KY 40508 USA
Phone: [phone] FAX: [phone]
Customer Service: [phone]
Figure 15
Figure 16
Figure 17
Note: You may have to turn the
knob to engage the spindle.
11. Install the rear (away from the
spindle) 4-40 x 3/8” chamber
assembly screw to attach the
chamber assembly to the front
housing. (Figure 16)
12. Push the follower and bolt back
in order to install the front (closest to
the bolt) 4-40 x 3/8” chamber
assembly screw to attach the
chamber assembly to the front
housing. (Figure 17)
13. Push the follower and bolt back
again to install the front 4-40 x 1/2”
chamber mounting plate screw to
finish attaching the chamber
mounting plate to the front housing.
(Figure 18)
******************************************************************************
For a Cross Throw Installation: (See front of sheet for End Throw.)
4. Insert the bolt into the bolt guide with the tapered side of the bolt
facing up, away from the mounting surface. (Figure 19)
5. Place the cam (marked by a C on the back surface) onto the control
shaft, with the post closest to the bolt guide. (Figure 20)
6. Place the spring on the follower.
(Figure 21)
7. Insert follower guide into the slot
on the chamber and pivot the
follower guide down halfway while
also placing the follower between
the cam and the follower guide.
(Figure 22)
Figure 19
Note: Ensure that the follower engages the cam and that the spring
engages the notched edge of the follower guide.
8. Hold the chamber and follower assembly in place while plugging
the cable from the front housing assembly into the chamber assembly.
(Figure 23)
9. Insert the spindle shaft into the front housing through the chamber
plate and slot the legs of the follower over the bolt. (Figures 24 & 25)
Note: You may have to turn the knob to engage the spindle.
10. Install the rear (away from the spindle) 4-40 x 3/8” chamber
assembly screw to attach the chamber assembly to the front housing.
(Figure 26)
11. Install the front (closest to the bolt) 4-40 x 3/8” chamber
assembly screw to finish attaching the chamber assembly to the front
housing. (Figure 27)
12. Install the front 4-40 x 1/2”
chamber mounting screw to finish
attaching the chamber mounting
plate to the front housing. (Figure
28)
Figure 22
Figure 23
Figure 32
Figure 31
Figure 18
Install Strike (If Required)
1. Install the strike using two of the chrome Phillips
head strike screws. (Figure 29)
2. Once adjusted, secure the center of the strike
with a third chrome Phillips head strike screw.
Install Batteries
1. Remove the two screws from the
battery panel and then remove the
panel. (Figure 30)
2. Install two fresh, high quality,
name brand (Energizer®or
Duracell®) CR-2 lithium batteries.
(Figure 31)
Note: The negative end of the
battery should be inserted into the
battery cavity first.
3. While the lock is locked, turn the knob forcefully to adjust the KABA
logo to the horizontal position. (Figure 30)
4. Test opening of the lock with the default combination for the model
you are installing: Model CL10 - “5525”, Model CL20 - “111 12345”.
Note: For the Model CL10, you must test the lock by toggling
between locked and unlocked. To unlock, simply enter the default lock
user combination of “5525”. To lock the lock, enter the default lock user
combination of “5525”. Then press and hold the key until the yellow
light
Y
displays.
5. Reattach the battery panel (Figure 32) and test the lock once more
with the default combination.
Figure 21
Figure 20
Figure 24
Figure 25
Figure 26 Figure 27
Figure 28
Battery Panel
Figure 30
++-
-
Figure 29