Kaba 7102 series User manual

English
Installation Instructions
Pushbutton Lock
PK2387
7102
7108
SERIES

Please keep these instructions. The combina-
tion of this lock has been factory preset:
2 and 4 pressed together, then 3.
WARNING
For your own safety, you must change the
combination at the time of installation.
PLEASE READ AND FOLLOW ALL
DIRECTIONS CAREFULLY
Since every installation is unique, carefully
check windows, frame, door, etc. to ensure that
the recommended procedures will not cause
damage. KABA ILCO is not responsible for
any damage caused by installation.
Tools Required
• 1⁄4" (6 mm) Drill Bit
• 1" (25 mm) Wood Chisel
• 3⁄4" (19 mm) Hole Saw
• Phillips-head Screwdriver
• 1" (25 mm) Drill Bit or Hole Saw
• 15⁄8" (41 mm) Hole Saw
• 2 Pairs of Pliers
• Hacksaw
• Hammer
• Center Punch
• Drill (variable speed)
2

Table of Contents
Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Determining the Lock Location . . . . . . . . . .5
Marking the Door . . . . . . . . . . . . . . . . . . . . .5
Drilling Holes in the Door . . . . . . . . . . . . . .6
Making the Bolt Face Plate Cutout . . . . . . .7
Installing the Bolt . . . . . . . . . . . . . . . . . . . . .7
Adjusting the Lock . . . . . . . . . . . . . . . . . . . .8
Installing the Lock . . . . . . . . . . . . . . . . . .9-10
Checking the Lock’s Operation . . . . . . .10-12
Installing the Strike . . . . . . . . . . . . . . . . . . .12
Setting a New Combination . . . . . . . . . .13-14
Troubleshooting . . . . . . . . . . . . . . . . . . . . .15
3

4
Checklist
Use this checklist to make sure that
everything has been included.
qA - Front Lock
qC - Dead Bolt (7102-23⁄4", 7108-23⁄8")
qD -Inside Thumbturn Assembly
qE - Inside Combination Change Assembly
qF - Strike Plate
Screw Pack:
qG -4 thru-bolts (3")
qH - 2 (bolt) combination
wood/metal screws
qI - 4 combination wood/metal screws
qJ - 4 Thru bolts (23⁄8")
Templates (in center of booklet)
Determine the hand
of your door
Many of the installation instructions refer
to the handing of your door. The hand of the
door is determined with the door in the
closed position, from the exterior or
pushbutton side of the door .
A) Right Hand Door. Door opens inward
(push). Hinged on the right side.
B) Left Hand Door. Door opens inward
(push). Hinged on the left side.
C) Right Hand Reverse Door. Door opens
outward (pull). Hinged on the right side.
D) Left Hand Reverse Door. Door opens out
ward (pull). Hinged on the left side.
AE
D
C
F
G
H
I
23/8 "
3"
J
LH - Left Hand
RH - Right Hand
LHR - Left Hand Reverse
RHR - Right Hand Reverse
A
B
C
D

2-1.
1-1.
5
2
14"
*
7"
Determining the
Lock Location
Marking the Door
NOTE: Be sure to use the correct
template (right-hand or left-hand
door - 23⁄8" or 23⁄4" ).
1) Carefully fold the template on 23⁄8" or 23⁄4"
line (found in the center of this booklet) as
indicated in figure 2-1.
2) Tape the template securely to the outside
of the door so that all the indicated
folds are properly aligned with the
edge of the door.
3) Use a center punch to make the marks for
drilling the seven holes precisely at the
points indicated on the template. The
center punch mark in the edge of the
door must be centered based on the
thickness of the door.
4) Remove the template.
Install the lock with the exterior thumbturn
hole at least 7" (18 cm) above your primary
lockset so it is comfortable to operate and not
in the way when you turn the door knob.
*A minimum stile width of 4" (10.16 cm) is
required for mounting, figure 1-1.

3-2.
3-1.
6
D
4" (10 cm)
3
A
C
D
B
1/4"
1"
3/4"
Drilling Holes in the Door
CAUTION: Positioning and drilling must be
done straight to ensure trouble free operation
of the 7100 Series lockset. Improper drilling
may result in excessive force being exerted
on the lock which may result in the
premature wearing of its mechanical parts.
You must do Step 1 first otherwise
it will be impossible to drill the
1⁄4" (6 mm) holes.
1) Use a 1⁄4" (6 mm) drill bit to drill the four
holes marked A, figure 3-1.
Begin drilling at a slow speed and increase
the speed gradually until the tip of the drill
bit emerges from the other side of the door.
Repeat this procedure from the opposite side
of the door. This technique will prevent splin-
tering of the door or breaking the drill bit.
2) Use a hole saw with pilot bit to make
the 15⁄8" (41 mm) hole (B). Apply pressure
evenly until the circular blade cuts the first
side of the door and the tip of the pilot bit
emerges through the other side, then stop.
Drill from the other side until the
15⁄8" (41 mm) hole is completed.
3) Repeat Step #2 for the
3⁄4" (19 mm) hole, (C).
4) The final 1" (25 mm) hole (D) is cross-
bored through the edge of the door.
Carefully bore 4" (10 cm) deep,
1⁄4figures 3-1 & 3-2.

5-1.
4-1.
7
4
AB
5
5-2.
Making the Bolt Face
Plate Cutout
Installing the Bolt
RIGHT HAND DOOR
(see template)
1) Insert the bolt, with the arrow pointing
up, into the 1" (25 mm) hole, figure 5-1.
2) Secure the bolt face plate to the
door with the two Phillips-head
screws provided.
LEFT HAND DOOR
(see template)
1) Insert the bolt, with the arrow
pointing down, into the 1" (25 mm)
hole , figure 5-2.
2) Secure the bolt face plate to the door with
the two Phillips-head screws provided
(pg.7, H).
This procedure is applicable to wood doors.
1) Insert the bolt into the 1" (25 mm) hole
until the face plate butts up against the
door edge. Draw a line around the face
plate. Remove the bolt from the door,
figure 4-1,A.
2) For doors without a beveled edge, use a
sharp 1" (25 mm) wood chisel to remove
approximately 1⁄8" (3 mm) of material or
enough so the face plate is perfectly flush
with the edge of the door, figure 4-1, B.
3) For doors with a beveled edge, follow
Step 2 except the face plate will not be
flush with the edge of the door, but rather
square to the face of the door. In order to
accomplish this, you must remove more
wood from the higher edge of the door.

8
6
6-1.
6-2.
Adjusting the Lock
The lock has been pre-assembled to
accommodate doors up to 21⁄4" (57 mm) thick.
If your door is 13⁄8" to 2 " (35 mm to 51 mm)
thick, you must shorten both tailpieces
X& Y, figure 6-1.
1) Shorten the combination change tailpiece
Xaccording to your door thickness.
Tailpiece Xhas been premarked for various
door thicknesses for accuracy and
convenience, figure 6-1.
1a. After determining the breakoff point, hold
the tailpiece firmly with a pair of pliers on
the lock side of the tailpiece, just
beside the desired break line.
1b. With a second pair of pliers, grip the
tailpiece at the other side of the line
and bend it up and down until it breaks,
figure 6-2.
2) While holding the lockset firmly against the
outside surface of the door, figure 6-1, mark
tailpiece Yat the point where it extends
1⁄2- 5⁄8" beyond the interior surface of the
door. Shorten tailpiece Yusing the
procedure described in Steps 1a & 1b.

9
7
X
Y
7-1.
Installing the Lock
• For 13⁄8" - 13⁄4" (35 mm - 44 mm) thick doors,
use the 23⁄8" (44 mm) thru bolts.
• For 2" - 21⁄4" (51 mm - 57 mm) thick doors,
use the 3" (76 mm) thru bolts.
1) With the bolt extended in the locked
position, mount the lock from the outside
of the door. Insert the tailpiece Yinto the
vertical cutout of the bolt assembly and
the tailpiece Xinto the 3⁄4” (19 mm) hole,
figure 7-1.
2) Hold the exterior lock assembly firmly
against the door. Try the factory-set
combination. Press buttons #2 and #4
together, release, press button #3, and
release. A distinctive click must be felt to
indicate that the button has been correctly
depressed. Turn the outside thumbturn to
the right (clockwise) to the stop position
and release (the bolt should be fully retrac-
ted). If not, turn the thumbturn to the left
(counterclockwise) to the stop position
and repeat Step 2.
3) While holding the lock firmly against
the outside surface of the door with one
hand, use the other to mount the inside
thumbturn assembly to the interior side of
the door with two thru-bolts finger tight,
figure 7-2. Make sure that tailpiece Y
is engaged into the vertical cutout of the
inside thumbturn assembly.
4) Insert tailpiece Xinto the horizontal slot of
the combination change assembly, It may be
necessary to use a screwdriver to align tailpiece
Xwith the combination change assembly,
figures 7-2 & 7-3. Once aligned, secure with
two thru-bolts, but do not tighten, figure 7-4.

10
7-4.
8
7-3.
Y
7-2.
Note: The inside thumbturn is shown in
a vertical position to show the two
thru-bolts. It may be assembled either
vertically or horizontally.
IMPORTANT: Tailpiece Xmust be inserted
in the horizontal slot in order to change
your combination.
5) Make sure that both assemblies are
correctly centered over the holes. Tighten
the thru-bolts evenly. Uneven tension could
cause a malfunction of the lock.
Checking the Lock’s
Operation
IMPORTANT: The following steps
MUST be performed while
the door is open.
Note: Turning the outside thumbturn to the
left (counterclockwise) to the stop position
and releasing extends the bolt to the locked
position. To retract the bolt from the outside,
depress the buttons of your preset combina-
tion, then turn the thumbturn to the right
(clockwise) to the stop position.
1) Turn the outside thumbturn to the
left (counterclockwise) until it stops,
then release it.
2) Press the preset factory combination
(2 and 4 pressed together, release, then 3,
and release). A distinctive click must be
felt to indicate that the buttons have
been correctly depressed.
3) Turn the outside thumbturn to the right
(clockwise) until it stops; the bolt should
fully retract, figure 8-1. If the bolt does
not retract, turn the thumbturn to the left
(counterclockwise) until it stops. This will
clear previously depressed buttons.
Release it and repeat Step 2.