Kabuto Aeroblade-III User manual

Instruction Manual
Manuel d’utilisation / Gebrauchsanweisung
Manuale d’istruzioni Indice / Manual de instrucciones
Handleiding / Bruksanvisning
Instrukcja obsługi / Instruktionsmanual
Εγχειρίδιο χρήσης / Manual de instruções
Käyttöopas / 取扱説明書

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ENG-1 〜25
FRA-1 〜25
DEU-1 〜25
ITA-1 〜25
SPA-1 〜25
NLD-1 〜25
SWE-1 〜25
POL-1 〜25
DAN-1 〜25
GRE-1 〜25
POR-1 〜25
FIN-1 〜25
JPN-1 〜-25
Instruction Manual
Ελληνικά
INDEX

ENG
Instruction Manual
PRIOR TO USE, READ THIS INSTRUCTION
MANUAL THOROUGHLY AND KEEP THIS
FOR FUTURE REFERENCE
BEFORE USE

ENG
Instruction Manual Table of Contents
AEROBLADE-III Instruction Manual Table of Contents.....P-2
Helmet Description.....P-3
ENG-2
FOR SAFE AND COMFORTABLE USE
NOTES BEFORE USE.....P-4
CHINSTRAPS
Remove/Replace Chinstrap covers.....P-6
Fastening Chinstraps.....P-7
1
2
AIRCONDITIONING FUNCTION OF VENTILATIONS
Open/Close Chin Ventilation.....P-7
3
4
5
6
7
8
9
10
11
12
“Ventilation System” and “Wake Stabilizer PATENTED“.....P-8
Open/Close Head Ventilation and Rear Ventilation.....P-9
Single Action Shield System PATENTED.....P-10
SHIELD
Detachment and Attachment of Shield Ratchets.....P-12
Pinlock® Original Insert Lens.....P-14
INTERIOR (INNER PAD AND CHEEK PADS)
Remove/Replace Cheek Pads.....P-17
Remove/Replace Inner Pad.....P-18
NOTE
IMPORTANT
Exchangeable Inner Pad, Cheek Pads and Chinstrap covers.....P-20
Cleaning of Inner Pad, Cheek Pads and Chinstrap covers.....P-20
WIND SHUTTER /BREATH GUARD
INQUIRIES/ PARTS LIST
Remove/Replace Wind Shutter-2.....P-21
Remove/Replace Breath Guard.....P-22
•AEROBLADE-III
Series Parts List and Table for Replacement
.....P-24
Contact for inquiries and request for repair.....P-23

ENG
AEROBLADE-III Series Parts List and Table for
Replacement
Contact for inquiries on the products and request
for repair:
NOTE Breath Guard Pro (Optional accessory)
Shield rubber
trim
Shield
rubber
trim
Insert
in-between
Put the interlining into the inside of the rubber
trim from both sides towards the center by
hands.
Put the interlining to such an extent that the
edge of the frame rubber is almost flat with the
Wind Shutter-2.
Insert
in-between
The Wind Shutter-2 is included in the package as a standard accessory.
This accessory is intended to reduce the introduction of wind from chin area while
riding. It can be attached and detached
as desired according to seasons and
intended applications.
NOTE
To close
To close
To open
To open
To close
To close
To open
To open
To close
To open
Rubber trim
(front)
Wind Shutter-2
Cheek pad
Cheek pad
Cheek pad
Fig.2
Rubber trim
(front)
Rubber trim
(front)
Installation is complete.
Wind Sutter-2Wind Sutter-2
Fig.3
Fig.4
Included in package
Chin strap cover
(R/L) ×1set
Exchangeable
Exchangeable among
all sizes
Shield
※シールドが止まる一番上まで上げる
Move the shield up as far as it goes.
Fig.1
Fig.2
Release Button
Release Button
aPressing down the buttonaPressing down the button
Release
button end
Fig.2
Cheek
pad
Cheek
pad
Interlining
Chinstrap
Fig.1
Hook and loop fastener
Cheek pad
Snap
Shield Ratchet Screw
Shield
Ratchet
Fig.3
❷ ❸
❹
A
Shield
Head Ventilation Rear Ventilation
AEROBLADE-Ⅲ取扱説明書・英語版レイアウト全頁（2012.06.14修正）
2012-JUN-EAB3-JPK
KabutoEuropeB.V.
Theems272491BRDenHaagTheNetherlands
Office:+31(0)703204014
URL:www.kabuto-europe.com
9 Remove/Replace Cheek Pads・・・・・ P-17
a0Remove/Replace Inner Pad・・・・・ P-18

Exchangeable Inner Pad, Cheek Pads and Chinstrap covers ・・・・・ P-20

Cleaning of Inner Pad, Cheek Pads and Chinstrap covers ・・・・・ P-20
2 3
Instruction Manual Table of Contents
Helmet Description
NOTES BEFORE USE・・・・・ P-4
FORSAFEANDCOMFORTABLEUSE
CHINSTRAPS
AIR-CONDITIONINGFUNCTIONOFVENTILATIONS
SHIELD
INTERIOR(INNERPADANDCHEEKPADS)
aa Remove/Replace Wind Shutter-2・・・・・ P-21
as Remove/Replace Breath Guard・・・・・ P-22
WINDSHUTTER/BREATHGUARD
• AEROBLADE-ⅢSeries Parts List and Table for Replacement ・・・・・ P-24
Contact for inquiries and request for repair・・・・・ P-23
AEROBLADE-III Instruction Manual Table of Contents
・・・・・P-2
Helmet Description・・・・・P-3
INQUIRIES/PARTSLIST
1 Remove/Replace Chinstrap covers・・・・・ P-6
2 Fastening Chinstraps・・・・・ P-7
3 Open/Close Chin Ventilation・・・・・ P-7
4 "Ventilation System" and "Wake Stabilizer PATENTED"・・・・・ P-8
5 Open/Close Head Ventilation and Rear Ventilation・・・・・ P-9
Rear Ventilation
Shell
Chin Ventilation
Shield Ratchet
Pins for Pinlock® Original Insert Lens
(Eccentric pins)
Integrated Wake Stabilizer
(PATENTED)
Head Ventilation
Shield
6 Single Action Shield System PATENTED・・・・・ P-10
7 Detachment and Attachment of Shield Ratchets・・・・・ P-12
8 Pinlock® Original Insert Lens・・・・・ P-14
6 7
When the chinstrap covers of AEROBLADE-III helmet become dirty, they may be
washed after detaching them from the chinstraps.
–DETACHING–
aUndo the snap at the end of each chinstrap.
bPull the chinstrap cover from the chinstrap to detach it.
Remove/Replace Chinstrap covers1
● When washing the chinstrap covers, put them into
a washing net or a similar item to prevent fibers
from being damaged by a washing machine.
●If fastening the chinstrap cover in the reverse
direction, the D ring will be hidden, therefore,
pay attention to its direction when attaching it.
Snap
Chinstrap
cover
–ATTACHING–
aIn the reverse order of
detaching (Pay attention
to the direction of the
chinstrap cover), let the
chinstrap go through
from the upper portion of
the chinstrap cover.
bFinally, fasten the snap.
”ECE22-05 approval label”
●This label shows that the product conforms to the test standard ECE22-05, and is issued one sheet per one
product with a serial number authorized by the inspection organization thereof. In sales in European areas, it is
obliged to display this label by sewing it directly on a chinstrap.
Normalcondition
Normalcondition
Snap Snap
aLet the strap go through the D ring,
and pull the strap to the direction of the
arrow to fasten it.
bFasten the snaps to prevent looseness
in the chinstrap.
2
WARNING!
WARNING!
Be sure to fasten the chinstrap
securely.
Otherwise, in case of falling down
or an accident while riding, the
helmet may drop off, and may
cause serious injuries.
Fastening Chinstraps Dring Chinstrap
Snap
Never operate the shutter while riding because it is very hazardous.
Operate the shutter before riding.
CAUTION!
Slide the shutter upwards to shut off air
intake.
Slide the shutter downwards to take in air.
3
ChinVentilation
To open
To close
8
4
The ventilation system effectively takes
outer air in and pushes the inner humid
air out by the air pressure from the front
while riding. The ventilations are
equipped with a shutter which prevents
cold air and water drops from coming
into your helmet.
The Wake Stabilizer PATENTED , KABUTO’s
unique system, is developed by analyzing the
results of wind tunnel experiments at several
angles. This unique system controls the airflow
around the helmet and reduces loads while
riding.
"Ventilation System" and "Wake StabilizerPATENTED"
Integrated Wake Stabilizer PATENTED
Ventilation System:
Head Ventilation Rear Ventilation
9
5Open/Close Head Ventilation and Rear
Slide the shutter backwards to introduce air
from the outside.
Slide the shutter forwards to shut off air
from the outside.
–Open/ close Head Ventilation–
Slide the shutter backwards to discharge
the inside humid air forcibly.
–Open/close Rear Ventilation–
Slide the shutter forwards to stop forcing
out the inside stuffy air.
CAUTION!
Do not put strong pressure on the ventilations.
Make sure to treat them with care.
Please read the “WARNING” and “Repairing the ventilations” on the next page.
10
The “Single Action Shield System PATENTED” is the shield replacement system developed
by KABUTO. The system allows quick shield replacement for riding and racing
conditions and easy maintenance.
6Single Action Shield SystemPATENTED
WARNING!
● Operating the shutter while riding is very dangerous. Never operate the
shutter while riding. Operate it before riding.
● The air-ducts (air intakes and discharge holes) of the head ventilations and
the rear ventilation are designed in the proper sizes and quantities
considered a large impact in the event of accidents and falling down.
Customizing by enlarging or making more air-ducts would reduce the safety
performances significantly and can cause serious injuries in case of an
accident. Never customize your helmet.
CAUTION
●The shield is so constructed that it cannot
be removed unless it is moved up to the
highest position.
●Do not pull or twist the shield by force to
remove it. Such action may damage the
shield and ratchet system.
●●Handle the removed shield with care in
order not to damage it.
Repairing the ventilations
When each ventilation is damaged, contact your local authorized Kabuto
dealer. (See Pages 23 to 25).
Please be informed that we may not accept repairing, in the case the safety
performance of the helmet will be degraded.
–How to remove the shield–
aMove the shield up (Fig. 1). (Move it up as far as
it goes.)
bAs shown in Fig. 2, pull the shield in the direction
of the arrow while pressing down the release
button on the shield. One side of the shield is
completely removed.
＊The shield can be removed easily by pulling it
along the angle of the end of release button.
cRepeat the same procedure for removing the
other side of the shield. Then the entire shield
can be completely removed.
11
CAUTION
●Do not push or twist the shield by
force when installing it. Such action
may damage the shield and ratchet
system.
●After the installation of the shield has done, be sure to pull it lightly towards
the removing direction to make sure that it is securely installed.
●After the installation of the shield is completed, open and close the shield
three to four times to make sure that the shield works properly.
–How to attach the shield–
WARNING!
●After the installation of the shield, make sure the shield is securely installed
and that it is properly opened and closed before riding. If the shield does not
work properly, or is installed insecurely, it may cause a failure in opening
and closing the shield or lead to the removal of the shield while riding,
thereby causing a great risk. If the opening and closing operations are not
properly performed or abnormal noise is heard during these operations,
check the steps in the installation procedure and repeat the installation
procedure from the start.
●The shield is a consumable item. If the shield surface is damaged by a bug,
stone, etc., it may hinder the vision, thereby causing a great risk. If the
shield gets extremely dirty or scratched, replace it with a new one.
a
As shown in 1and 2, align the angles of the
shield release button and the part Aon the
Shield Ratchet, and set the mechanical part
of the shield on the ratchet as shown in 3.
bInsert the shield in the direction of the arrow
as far as it goes, then the shield can be
attached. Follow the same procedure to
attach the shield on the other side. (
D
The
installation of the shield is complete).
14 15
CAUTION
●Flex the shield properly when fitting the Pinlock® Original Insert Lens.
Otherwise, eccentric pins ｍay be damaged.
●Clean the inside of the shield before applying the Pinlock® Original Insert Lens.
Pay attention not to touch the anti-fogging part of the silicon seal on the
Pinlock® Original Insert Lens.
●Do not use any petroleum products, thinner, glass cleaner, etc. It will degrade
the material of the Pinlock® Original Insert Lens.
●Do not leave the Pinlock® Original Insert Lens where the temperature may
surpass 50℃or near a heater, neither use a drier nor fire for drying. Heat may
degrade the material of the Pinlock® Original Insert Lens.
CAUTION
●Pinlock® Original Insert Lens is only for exclusive visors.
●If rain or water drops come in the space between the Pinlock® Original Insert
Lens and the shield, please detach the Pinlock® Original Insert Lens from the
shield and dry them out. Then, reattach the Pinlock® Original Insert Lens on the
shield.
●Please remove the Pinlock® Original Insert Lens at times for maintenance.
Otherwise the silicon seal of the lens would adhere to the shield.
●Do not use any shields or pins other than exclusive ones for the Pinlock®
Original Insert Lens.
●Please be informed that if you are riding with the ventilations closed or using the
Wind Shutter, may cause the Pinlock® Original Insert Lens to become fogged.
●Please replace Pinlock® Original Insert Lens if the anti-fog performance
decreases and/or being scratched.
●Silicon seal may come into view depending on the riding position.
CAUTION *Pinlock® Original Insert Lens
16
18 19
17
aUndo the snaps at the forehead area
by pulling them down as shown in
Fig.1
bUndo the 3 snaps at the rear, then the
inner pad can be removed. (Fig.2)
aInsert the interlining at the temple
areas as shown in Fig.1.
bInsert the 3 snaps on the front as
shown in Fig.2.
cFasten the 3 snaps at the rear to
complete attaching the pad.
3 snaps
Snap
AEROBLADE-III interiors are exchangeable as shown in the table below. Fine fitting
can be achieved by changing only cheek pads etc.
Exchangeable Inner Pad, Cheek Pads and Chinstrap covers
AEROBLADE-III Inner pad
Exchangeable Included in package
Inner pad × 1pce
Inner pad × 1pce
Interchangeable between
the sizes of XS, S and M
Interchangeable between
the sizes of L and XL
Pad size (Thickness)
XS (19mm)
S (15mm)
M (9mm)
L (12mm)
XL (9mm)
Shell size
M
L
Exchangeable Included in package
Cheek Pad ×1 set
(Right and Left)
Exchangeable among
all sizes
Pad size (Thickness)
XS (39mm)
S (35mm)
M (24mm)
L (29mm)
XL (20mm)
Shell size
M
L
AEROBLADE-III Cheek pads
●The interiors of this helmet are washable by a washing machine. Put each pad in a washing
net and wash them separately.
●Use detergent in cold water or warm water for cleaning. Never use hot water, chemical
detergents, and organic solvents for cleaning the pads. The use of these agents may degrade
the quality and damage the pads.
●Even commercially-available detergent may cause a little discolouration of the pad depending
on the type of detergent. Thus, please wash each pad separately as much as practical.
●If the pad is washed in a washing machine having a drying function in which the temperature is
increased to 50ºC or more, it may cause deterioration in quality and damage of the pads.
Do not use such a device for cleaning of the pad.
●Drain a pad after washing and dry the pad in shade so that it is not exposed to direct sunlight.
After making sure that it is dried enough, attach it on the helmet.
●The inner pad and the cheek pad are consumable items. Even under normal usage, the fabric
material and inner foam may be worn and deteriorated depending on the frequency of usage.
Please replace the pads with new ones as appropriate.
Cleaning of Inner Pad,
Cheek Pads and Chinstrap covers
AEROBLADE-III Chinstrap cover
CAUTION
●Install the Wind Shutter-2 securely.
Insecure installation may cause falling of
the Wind Shutter-2 while riding.
●Do not use an adhesive agent or similar
items but install the Wind Shutter-2 according to the procedure given above.
Some components of an adhesive agent may damage the material of the helmet.
Remove/Replace Wind Shutter-2
–How to install Wind Shutter-2–
aRefer to Fig.1 and check the front side
and back side of the Wind Shutter-2.
bAs shown in Fig. 2, turn the helmet
over and attach the Wind Shutter-2 on
the front (chin area) of the helmet.
In doing this, insert the interlining of
both sides of the Wind Shutter-2
in-between the front area of the cheek
pad and the rubber trim.
cAs shown in Fig. 3, insert the interlining
of the Wind Shutter-2 uniformly into the
inside of the rubber trim from both
sides towards the centre.
d
Put the interlining to such an extent that
the edge of the frame rubber is almost flat
with the Wind Shutter-2. The attachment
of the Wind Shutter-2 is complete (Fig.4).
2120
Fig.1
CAUTION
●The following parts cannot be repaired to assure the
performance of the helmet.
●Helmet body (Shell) ●Shock absorbing liner
●Chinstraps including D rings
●Contact the authorized KABUTO dealers for detailed
information on repairing.
AEROBLADE-III Series Parts for Repair
AEROBLADE-III Series Parts for Replacement
1
2
2
1
2
3
4
5
6
7
3
4
5
6
7
B
A
2-b
5(L)
1-b
1-c
1-a
1-d
5(R)
2-b
2-a(R)
2-a(L)
4(R)
4(L)
SAF-PShield
SAF-PPinlock®OriginalInsertLens
SAFShieldratchetsset
SAFShieldratchetsscrewset
AEROBLADE-ⅢInnerpad
AEROBLADE-ⅢCheekpadsset
AEROBLADE-ⅢChinstrapcovers
BreathGuardNo.4
WindShutterNo.2
SAFshield＊withpostsforReplaceshield
SAFmirrorshield ＊withpostsforReplaceshield
Replaceshield
BreathGuardPro
1-a:SAF-PShield（standard：Clear）×１pce
1-b:Shieldlever×1pce
1-c:2.3X6B-0screw×1pce
1-d:Pinlock®OriginalInsertLens（Clear）×1pce
2-a:SAFratchets(R/L)×1set
2-b:7L-Bscrew×4pcs
2-b:7L-Bscrew×4pcs
*SeePage20（XS,S,M,L,XL）Innerpad×１pce
*SeePage20（XS,S,M,L,XL）Cheekpads(R&L)×1set
Chinstrapcover（R/L）×1set
BreathGuardNo.4×１pce
WindShutterNo.2×１pce
Clear,Lightsmoke,Mediumsmoke,Smoke
Silvermirror,Bluemirror
Clearx5pcs
Smokex3pcs
Silvermirrorx3pcs
BreathGuardPro×１pce
Eachcolour/Rightside・Eachcolour/Leftside
Eachcolour
Eachcolour
Head-ventilation
Rear-ventilation
Chin-ventilation
Purchasable
Purchasable
Purchasable
A
B
C
No. Parts
Partname&repairs Colour/Side Remarks
Contains
●The following parts except some are repaired only at the KABUTO dealers and are not available for direct sales to
users in general.
●These parts are repaired at cost to the user except damage attributable to a defect in material and workmanship
of KABUTO helmets.
■Prefer to page 23 for more information on repairing.
[Replaceshieldneedsthepostsfor
attachmentexclusiveforReplaceshield.
Thepostsareattachedon"SAFshield",
above.
24 25
–How to remove Wind Shutter-2–
Firmly hold the interlining area around
the centre of the Wind Shutter-2 and pull
it up. Then the Wind Shutter-2 will be
removed.
22
CAUTION
To remove the Wind Shutter-2, gently
pull up and take off carefully.
Otherwise the cloth and/or a part may
be damaged.
Remove/Replace Breath Guard
The "Breath Guard" may be detached or
attached according to your needs.
–Detaching–
Grip the Breath Guard securely, and pull
it out to remove it.
–Attaching–
As shown in the figure, set the centre of
the Breath Guard onto the centre of the
helmet, and push in the Breath Guard
between the shield rubber trim and the
chin liner.
CAUTION
Do not use an adhesive agent but
follow the procedure given above to
attach the Breath Guard.
Some components of an adhesive
agent may damage the material of the
helmet.
In addition to this standard Breath Guard, Breath Guard Pro, a larger size than Breath
Guard is available as an optional accessory. Breath Guard Pro is available at
authorized dealers or sales stores of KABUTO helmets.
23
●When sweat comes out from the body, COOLMAX® allows discharging moisture to the
outside and takes in air from the outside to cool and dry your body. As a result, the
temperature on the body surface is lowered and exercise great moist adjustment
accordingly.
●COOLMAX® provides a natural touch to the texture with soft and light weight and good
permeability properties.
*COOLMAX® is the registered trade name of INVISTA.
■Contact the authorized KABUTO dealer for request of repair.
○After we received an article to be repaired, there may be a case that we cannot
accept your order for repairing if it is judged that the safety performance of the
helmet cannot be assured by repairing.
■The following parts cannot be repaired in terms of assuring the performance of the
helmet.
●Helmet body (Shell)
●Shock absorbing liner
●Chinstraps including D rings (Main body, chin area )
*Contact authorized KABUTO dealers for detailed information about repair and others.
Contact an authorized dealer of Kabuto helmets about the products and request for repair
Request for repair
Parts that cannot be repaired
–How to install the Shield Ratchet–
aFirst, check the side of the
Shield Ratchet as shown in
Fig.1.
bPlace the Shield Ratchet in the hollow
space on the side of the helmet and
align the mounting holes on the shield
ratchet with the mounting holes on the
helmet (Fig. 2).
cFasten both Shield Ratchet Screws
clockwise securely. Repeat the same
procedure on the other Shield Ratchet.
The Shield Ratchets are installed (Fig.
3).
Right Left
Helmet
Fig.1
Fig.2
12
The “Shield Ratchet” is a part to control the open/close the shield and the function of
the “Single Action Shield System PATENTED”.
When the shield is completely removed in the procedure mentioned in 6“Single Action
Shield System PATENTED”, the Shield Ratchet appears.
7Remove/Replace of Shield Ratchets
–How to remove the Shield Ratchet–
Turn the Shield Ratchet Screws on the
Shield Ratchet counterclockwise using a
proper size flat-blade screwdriver until
the screws are removed.
Then, the shield ratchet can be
removed. Follow the same
procedure to remove the
Shield Ratchet on the other
side.
Shield Ratchet
13
CAUTION
●Use the proper sized screwdriver to remove the Shield Ratchet Screws. Turn
the screw by applying the screwdriver vertically to the screw. If the improper
sized screwdriver is used or the screw is turned diagonally, the threads may
be stripped.
●Do not lose the removed screws.
CAUTION
●Do not fasten the Shield Ratchet Screws too tight. Too much tightening of
the screws may damage screws and other parts.
●Fasten the Shield Ratchet Screws by applying the screwdriver vertically to
the screws. If the screws are fastened by applying a screwdriver diagonally,
the threads may be stripped.
WARNING!
●The Shield Ratchet is an important part for open/close the shield. Install the
Shield Ratchet securely. After the installation is completed, check to see that
the shield can be closed to the lowest position and opened and closed
correctly.
●Check and fasten the Shield Ratchet Screws regularly. Riding with the
loosened Shield Ratchet Screws is very dangerous as the shield may be
removed while riding.
Remove/Replace Cheek Pads
Remove the cheek pad from hook and loop
fastener and the snaps by gripping it firmly then
pull it out. (Fig.1)
–Attachment of Cheek pads– (Fig.2)
aCheck the side of the cheek pad.
bInsert the interlining in-between the shell and
the liner, then place the chinstrap as shown.
cFasten securely the hook and loop fastener
and 2 snaps on the back of the cheek pad.
Follow the same steps on the other side.
When removing the cheek pad, be sure to
grip the base of cheek pad where the hook
and loop fastener and the snaps are
attached. Otherwise, the cheek pad may be
damaged.
CAUTION
Be sure that the cheek pads are attached on the helmet securely before riding.
It is hazardous to use this helmet without cheek pads or attaching the cheek pads
improperly.
CAUTION
To remove the inner pad, do not pull the interlining and snaps by force but gently
pull them out. If they are pulled out by force, the fabrics of the pad and other parts
may be damaged.
CAUTION
●If the inner pad is not securely installed, the helmet may be unstable while
riding, thereby causing a great risk. Fasten the snaps properly.
●It is also important to attach the pads properly to wear your helmet comfortably.
10
Remove/Replace Inner pad
–How to remove the inner pad– –How to attach the inner pad–
Fig.1
Fig.1
Fig.2
Fig.2
Fig.3
●The parts listed above are available from an authorized KABUTO dealer.
●Parts with colour variations, specify your desired colour in placing an order.
●The materials and specifications are subject to change without notice for further improving the
performance of the product.
●Check out our website for details about the parts.
8
Pinlock® Original Insert Lens
aApply the silicon seal side of the Pinlock® Original Insert Lens on the inside of the
shield, without peeling off the protective film on the lens. At the time, apply the
Pinlock® Original Insert Lens on the inside of the shield by clicking it into the
eccentric pins. (Fig 1 and 2)
Fig.2Fig.1
Sectionview
Protective film
Silicon seal Shield
Inside of the shield
Pinlock®
Original Insert Lens
Pinlock® Original Insert Lens prevents the shield from fogging caused by thermal
changes in winter or rainy weather etc.
Maintaining the proper space between the shield and the Pinlock® Original Insert
Lens provides clear vision by balancing the inner and outer temperature.
Pinlock® Original Insert Lens:
–How to Fit the Pinlock® Original Insert Lens–
aRemove the shield from the helmet.
bRemove the Pinlock® Original Insert Lens from
the eccentric pins with flexing the shield. (Fig.6)
How to Adjust Pinlock® Original Insert Lens
after Attachment:
Adjust the Pinlock® Original Insert Lens if
there is any space between the lens and the
shield.
aRemove the shield from the helmet and
detach the Pinlock® Original Insert lens from
the shield.
bAdjust the eccentric pins by turning them
with a tool. (Fig. 7)
cFit the Pinlock® Original Insert Lens back on
the shield. Make sure the Pinlock® Original
Insert Lens and the shield do not have any
space in-between after attaching the shield
on the helmet. If there is any space please
follow the same steps again.
Fig.3 Fig.4
Fig.5
Silicon sealSilicon seal
Protective film
Shield
Eccentric pins
Silicon seal
*without any space
Fig.6
Fig.7
Face the eccentric pins inwards
Face the eccentric pins outwards
Eccentric pins Eccentric pins
cMake sure if the overall
silicon seal of the
Pinlock® Original Insert
Lens is attached firmly
to the shield by
mounting the shield on
the helmet. If there is
any space between
them, refer to “How to
Adjust Pinlock® Original
*Please mount the shield on the helmet when checking if the Pinlock® Original Insert Lens is attached firmly to the
shield. Otherwise, the shield might be spread out by the pressure from the lens and it cannot be assured if the lens
has attached on the shield firmly.
dPeel off the protective film on the Pinlock® Original Insert Lens.
bFlex the shield when the Pinlock® Original Insert Lens into the eccentric pins.
(Follow 3)
– How to Remove Pinlock® Original Insert Lens –
Original Insert Lens
9
11
12
Helmet Interiors
●Chinstraps
●Cheek Pads
●Inner Pads
●Chinstrap Covers
Wind Shutter-2 (Packaged in)
Breath Guard
3 snaps
Downwards
Upwards
Air-duct
Shutter
Shutter
Shutter
Air-duct
Shutter
Air-duct
Shutter
Wake Stabilizer PATENTED
Outer air
Humid air
Liner
Shell
Humid air inside helmet
Rear Ventilation
Outer air
Outer air
Liner Shell
Head Ventilation
–AEROBLADE-III Ventilation system–
❶
Same angleSame angle
Shield RatchetShield Ratchet
Shield Release Button
A
Shield Ratchet
Shield Ratchet Screw
Front Front
Interlining
Left cheek Right cheek
Interlining
Chin liner
Breath Guard
Centre of the helmet
Breath Guard
C
Front Back
*Stitching side is back
Wind Shutter-2
Interlining
Wind Shutter-2Wind Shutter-2
Instruction Manual
PRIOR TO USE, READ THIS INSTRUCTION
MANUAL THOROUGHLY AND KEEP THIS
FOR FUTURE REFERENCE
BEFORE USE
Instruction Manual
NOTE
IMPORTANT
45
NOTES BEFORE USE
Thank you very much for purchasing a KABUTO helmet.
This Instruction Manual describes proper handling, various functions and
remove/replace each part of this helmet. Please read this Instruction Manual
thoroughly prior to use.
After reading this, keep this Manual for future reference.
The helmet is just one element of protection, it is intended to minimize the risk
in the event of an accident. It cannot ensure complete safety.
Use this helmet properly based on this understanding.
Please understand and follow the instructions and information in this
Instruction Manual to enjoy your safe ride.
It is very dangerous to wear a too large sized helmet. This may wobble while riding. If you wear a
too small size helmet, it tightens up and hurts your head. Thus, it is important to select the proper
size.
The helmet is designed to be retained by straps under the chin. In order to assure proper
protection, the helmet should fit your head. When worn, adjust it to rest properly on the head,
securely fasten the chinstraps to ensure safety. The chinstraps prevent the helmet from coming off
in most cases.
In order to fully maintain the performance of this helmet, do not attempt to take apart or change the
helmet in any manner such as making holes in it or cutting it.
Liners are essential for the intended performance of the helmet.
This helmet has been designed to absorb the impact energy when components as shell and liners
are partially destroyed by an impact.
Even if visually no damage is apparent, it could be seriously damaged by a small impact.
Regardless of the degree of damage, the helmet that underwent an impact or was abused even
only once should not be used anymore.
Always handle the helmet with care and make sure that no one sits on it or drops it.
Never use the helmet once impacted
Clean the helmet with soft cloth, using common ph-neutral detergent diluted with clear water. The
cloth should not be soaking wet. Then wipe the helmet gently with a clean wet soft cloth and leave
it to dry completely, but not in direct sunlight.
With regard to helmets with removable interiors, carefully read the instruction manual for that
model before attempting to remove the interiors and carry out cleaning according to the
explanation provided. To clean the helmet do not use saline water or hot water (above 50ºC).
Never modify the helmet
Select the proper size!
The storage of the helmet
Shield care and cleaning
Notes for use of full-face helmet
After using the helmet, stow it away in the helmet bag and store on a level place such as a shelf;
the helmet may be damaged if it rolls around or falls down.
Do not leave the helmet in direct heat above 50ºC e.g. next to a heater or under direct sunlight in a
car.
Cautions for shield
If the visor is marked “Day Time Use Only”, visibility is limited to daylight conditions and it is not
suitable for use at night.
Tinted lenses are not suitable for use at night.
A visor and goggles with scratches lowers the visibility and this is very dangerous. Such visors
should never be used at night and should be replaced.
Contact with petroleum products and other solvents may impair the optical properties and weaken
the strength of the visor.
Never try to open or close nor remove the visor while riding.
After using your helmet, with a wet soft cloth, lightly wipe off any grime (e.g. dead insects, dirt,
sand, dust, etc.) on the shield and then fully wipe it clean using a dry soft cloth. When the shield
gets wet (e.g. rainwater), it should always be wiped with a soft cloth after use.
When cleaning the shield, never use any petroleum-based solvents or detergents containing
abrasives.
Contact with petroleum products and other solvents may impair the optical properties and reduce
the mechanical strength.
To clean the shield, apply some common ph-neutral detergent diluted with clear water using a soft
cloth and wipe gently. Finally, wipe it dry with a lint-free soft cloth. To clean the shield, do not use
saline water or hot water (above 50ºC).
When you wear a full-face helmet, the temperature in the helmet is maintained nearly constant
while riding but the surroundings are constantly changing since you are moving at a high speed.
For this reason, in case of sudden rain, entering a tunnel or in a place with a large height
difference, the shield can be fogged suddenly because of the difference in temperature
in-and-outside the helmet.
In case such a risk is expected, please use caution with adjusting the shield or slowing down your
speed in advance.
Never open or close the shield nor adjust the ventilation shutter while riding since it is very
dangerous. Adjust the shield before riding.
Any paint, glue, adhesive stickers, etc. (or the use of detergents and solvents other than those
prescribed) may not only reduce the original protective performance of the helmet considerably,
but may also cause damage to the helmet that cannot be detected by the naked eye.
Do not paint or apply solvent
Handle your helmet with care
Do not toss your helmet over a floor or sit on it. The helmet absorbs an impact every time it is
handled roughly and its impact-absorbing capacity will be decreased. Handle your helmet with
care to assure its full intended function in the event of an accident.
Do not use your helmet for any purpose other than to use for protecting your head while riding.
Chinstrap
Open/Close of Chin
Ventilation
Slide the shutter
backwards
Slide the shutter
backwards
Slide the shutter
forwards
Slide the shutter
forwards
Pull it towards
the angle of
button end
Hook of
Shield
Ratchet
Hook of
Shield
Ratchet
Hook on
shield
mechanism
Hook on shield
mechanism
Cover the Shield
Ratchet
First, stop at this
position
Then insert
the shield
in the
sense of
the arrow
as far as it
goes
Proper sized flat-blade
screwdriver
Screw-inserting
hole
Pinlock® Original Insert Lens has international patent
protection and is a registered brand name of Pinlock
systems B.V. Further patents have been applied for.
Flex the shield when the Pinlock®
Original Insert Lens into the
eccentric pins.
Section view of
the shield
Insert Lens after Attachment” and adjust the lens.
so that the Pinlock® Original Insert Lens will be pushed out
and there would not be any space between the Pinlock®
Original Insert Lens and the shield.
so that the Pinlock® Original Insert Lens will
be loose.
Facing the eccentric
pins inwards
Facing the eccentric
pins outwards
Pinlock® Original Insert Lens is pushed out so
that it will be in close contact with the shield.
Loosening the Pinlock®
Original Insert Lens
* Please read carefully the “CAUTION” and the CAUTION *Pinlock® Original Insert
Lens on the next page.
–How to remove the cheek pads–
Where
cheek
touches
IMPORTANT
Hold the interlining
around the
centre and
pull it up.
COOLMAX® is used for the interior fabrics so as to allow quick
evaporation of sweat and brings cool and comfortable use.
Evaporate sweat quickly to achieve cool and comfortable use
Optionalaccessories
Fasten the chinstraps before riding
Helmet care and cleaning
Insert
in-between
Insert
in-between
ENG-3
Helmet Description
Head Ventilation

ENG
AEROBLADE-III Series Parts List and Table for
Replacement
Contact for inquiries on the products and request
for repair:
NOTE Breath Guard Pro (Optional accessory)
Shield rubber
trim
Shield
rubber
trim
Insert
in-between
Put the interlining into the inside of the rubber
trim from both sides towards the center by
hands.
Put the interlining to such an extent that the
edge of the frame rubber is almost flat with the
Wind Shutter-2.
Insert
in-between
The Wind Shutter-2 is included in the package as a standard accessory.
This accessory is intended to reduce the introduction of wind from chin area while
riding. It can be attached and detached
as desired according to seasons and
intended applications.
NOTE
To close
To close
To open
To open
To close
To close
To open
To open
To close
To open
Rubber trim
(front)
Wind Shutter-2
Cheek pad
Cheek pad
Cheek pad
Fig.2
Rubber trim
(front)
Rubber trim
(front)
Installation is complete.
Wind Sutter-2Wind Sutter-2
Fig.3
Fig.4
Included in package
Chin strap cover
(R/L) ×1set
Exchangeable
Exchangeable among
all sizes
Shield
※シールドが止まる一番上まで上げる
Move the shield up as far as it goes.
Fig.1
Fig.2
Release Button
Release Button
aPressing down the buttonaPressing down the button
Release
button end
Fig.2
Cheek
pad
Cheek
pad
Interlining
Chinstrap
Fig.1
Hook and loop fastener
Cheek pad
Snap
Shield Ratchet Screw
Shield
Ratchet
Fig.3
❷ ❸
❹
A
Shield
Head Ventilation Rear Ventilation
AEROBLADE-Ⅲ取扱説明書・英語版レイアウト全頁（2012.06.14修正）
2012-JUN-EAB3-JPK
KabutoEuropeB.V.
Theems272491BRDenHaagTheNetherlands
Office:+31(0)703204014
URL:www.kabuto-europe.com
9 Remove/Replace Cheek Pads・・・・・ P-17
a0Remove/Replace Inner Pad・・・・・ P-18

Exchangeable Inner Pad, Cheek Pads and Chinstrap covers ・・・・・ P-20

Cleaning of Inner Pad, Cheek Pads and Chinstrap covers ・・・・・ P-20
2 3
Instruction Manual Table of Contents
Helmet Description
NOTES BEFORE USE・・・・・ P-4
FORSAFEANDCOMFORTABLEUSE
CHINSTRAPS
AIR-CONDITIONINGFUNCTIONOFVENTILATIONS
SHIELD
INTERIOR(INNERPADANDCHEEKPADS)
aa Remove/Replace Wind Shutter-2・・・・・ P-21
as Remove/Replace Breath Guard・・・・・ P-22
WINDSHUTTER/BREATHGUARD
• AEROBLADE-ⅢSeries Parts List and Table for Replacement ・・・・・ P-24
Contact for inquiries and request for repair・・・・・ P-23
AEROBLADE-III Instruction Manual Table of Contents
・・・・・P-2
Helmet Description・・・・・P-3
INQUIRIES/PARTSLIST
1 Remove/Replace Chinstrap covers・・・・・ P-6
2 Fastening Chinstraps・・・・・ P-7
3 Open/Close Chin Ventilation・・・・・ P-7
4 "Ventilation System" and "Wake Stabilizer PATENTED"・・・・・ P-8
5 Open/Close Head Ventilation and Rear Ventilation・・・・・ P-9
Rear Ventilation
Shell
Chin Ventilation
Shield Ratchet
Pins for Pinlock® Original Insert Lens
(Eccentric pins)
Integrated Wake Stabilizer
(PATENTED)
Head Ventilation
Shield
6 Single Action Shield System PATENTED・・・・・ P-10
7 Detachment and Attachment of Shield Ratchets・・・・・ P-12
8 Pinlock® Original Insert Lens・・・・・ P-14
6 7
When the chinstrap covers of AEROBLADE-III helmet become dirty, they may be
washed after detaching them from the chinstraps.
–DETACHING–
aUndo the snap at the end of each chinstrap.
bPull the chinstrap cover from the chinstrap to detach it.
Remove/Replace Chinstrap covers1
● When washing the chinstrap covers, put them into
a washing net or a similar item to prevent fibers
from being damaged by a washing machine.
●If fastening the chinstrap cover in the reverse
direction, the D ring will be hidden, therefore,
pay attention to its direction when attaching it.
Snap
Chinstrap
cover
–ATTACHING–
aIn the reverse order of
detaching (Pay attention
to the direction of the
chinstrap cover), let the
chinstrap go through
from the upper portion of
the chinstrap cover.
bFinally, fasten the snap.
”ECE22-05 approval label”
●This label shows that the product conforms to the test standard ECE22-05, and is issued one sheet per one
product with a serial number authorized by the inspection organization thereof. In sales in European areas, it is
obliged to display this label by sewing it directly on a chinstrap.
Normalcondition
Normalcondition
Snap Snap
aLet the strap go through the D ring,
and pull the strap to the direction of the
arrow to fasten it.
bFasten the snaps to prevent looseness
in the chinstrap.
2
WARNING!
WARNING!
Be sure to fasten the chinstrap
securely.
Otherwise, in case of falling down
or an accident while riding, the
helmet may drop off, and may
cause serious injuries.
Fastening Chinstraps Dring Chinstrap
Snap
Never operate the shutter while riding because it is very hazardous.
Operate the shutter before riding.
CAUTION!
Slide the shutter upwards to shut off air
intake.
Slide the shutter downwards to take in air.
3
ChinVentilation
To open
To close
8
4
The ventilation system effectively takes
outer air in and pushes the inner humid
air out by the air pressure from the front
while riding. The ventilations are
equipped with a shutter which prevents
cold air and water drops from coming
into your helmet.
The Wake Stabilizer PATENTED , KABUTO’s
unique system, is developed by analyzing the
results of wind tunnel experiments at several
angles. This unique system controls the airflow
around the helmet and reduces loads while
riding.
"Ventilation System" and "Wake StabilizerPATENTED"
Integrated Wake Stabilizer PATENTED
Ventilation System:
Head Ventilation Rear Ventilation
9
5Open/Close Head Ventilation and Rear
Slide the shutter backwards to introduce air
from the outside.
Slide the shutter forwards to shut off air
from the outside.
–Open/ close Head Ventilation–
Slide the shutter backwards to discharge
the inside humid air forcibly.
–Open/close Rear Ventilation–
Slide the shutter forwards to stop forcing
out the inside stuffy air.
CAUTION!
Do not put strong pressure on the ventilations.
Make sure to treat them with care.
Please read the “WARNING” and “Repairing the ventilations” on the next page.
10
The “Single Action Shield System PATENTED” is the shield replacement system developed
by KABUTO. The system allows quick shield replacement for riding and racing
conditions and easy maintenance.
6Single Action Shield SystemPATENTED
WARNING!
● Operating the shutter while riding is very dangerous. Never operate the
shutter while riding. Operate it before riding.
● The air-ducts (air intakes and discharge holes) of the head ventilations and
the rear ventilation are designed in the proper sizes and quantities
considered a large impact in the event of accidents and falling down.
Customizing by enlarging or making more air-ducts would reduce the safety
performances significantly and can cause serious injuries in case of an
accident. Never customize your helmet.
CAUTION
●The shield is so constructed that it cannot
be removed unless it is moved up to the
highest position.
●Do not pull or twist the shield by force to
remove it. Such action may damage the
shield and ratchet system.
●●Handle the removed shield with care in
order not to damage it.
Repairing the ventilations
When each ventilation is damaged, contact your local authorized Kabuto
dealer. (See Pages 23 to 25).
Please be informed that we may not accept repairing, in the case the safety
performance of the helmet will be degraded.
–How to remove the shield–
aMove the shield up (Fig. 1). (Move it up as far as
it goes.)
bAs shown in Fig. 2, pull the shield in the direction
of the arrow while pressing down the release
button on the shield. One side of the shield is
completely removed.
＊The shield can be removed easily by pulling it
along the angle of the end of release button.
cRepeat the same procedure for removing the
other side of the shield. Then the entire shield
can be completely removed.
11
CAUTION
●Do not push or twist the shield by
force when installing it. Such action
may damage the shield and ratchet
system.
●After the installation of the shield has done, be sure to pull it lightly towards
the removing direction to make sure that it is securely installed.
●After the installation of the shield is completed, open and close the shield
three to four times to make sure that the shield works properly.
–How to attach the shield–
WARNING!
●After the installation of the shield, make sure the shield is securely installed
and that it is properly opened and closed before riding. If the shield does not
work properly, or is installed insecurely, it may cause a failure in opening
and closing the shield or lead to the removal of the shield while riding,
thereby causing a great risk. If the opening and closing operations are not
properly performed or abnormal noise is heard during these operations,
check the steps in the installation procedure and repeat the installation
procedure from the start.
●The shield is a consumable item. If the shield surface is damaged by a bug,
stone, etc., it may hinder the vision, thereby causing a great risk. If the
shield gets extremely dirty or scratched, replace it with a new one.
a
As shown in 1and 2, align the angles of the
shield release button and the part Aon the
Shield Ratchet, and set the mechanical part
of the shield on the ratchet as shown in 3.
bInsert the shield in the direction of the arrow
as far as it goes, then the shield can be
attached. Follow the same procedure to
attach the shield on the other side. (
D
The
installation of the shield is complete).
14 15
CAUTION
●Flex the shield properly when fitting the Pinlock® Original Insert Lens.
Otherwise, eccentric pins ｍay be damaged.
●Clean the inside of the shield before applying the Pinlock® Original Insert Lens.
Pay attention not to touch the anti-fogging part of the silicon seal on the
Pinlock® Original Insert Lens.
●Do not use any petroleum products, thinner, glass cleaner, etc. It will degrade
the material of the Pinlock® Original Insert Lens.
●Do not leave the Pinlock® Original Insert Lens where the temperature may
surpass 50℃or near a heater, neither use a drier nor fire for drying. Heat may
degrade the material of the Pinlock® Original Insert Lens.
CAUTION
●Pinlock® Original Insert Lens is only for exclusive visors.
●If rain or water drops come in the space between the Pinlock® Original Insert
Lens and the shield, please detach the Pinlock® Original Insert Lens from the
shield and dry them out. Then, reattach the Pinlock® Original Insert Lens on the
shield.
●Please remove the Pinlock® Original Insert Lens at times for maintenance.
Otherwise the silicon seal of the lens would adhere to the shield.
●Do not use any shields or pins other than exclusive ones for the Pinlock®
Original Insert Lens.
●Please be informed that if you are riding with the ventilations closed or using the
Wind Shutter, may cause the Pinlock® Original Insert Lens to become fogged.
●Please replace Pinlock® Original Insert Lens if the anti-fog performance
decreases and/or being scratched.
●Silicon seal may come into view depending on the riding position.
CAUTION *Pinlock® Original Insert Lens
16
18 19
17
aUndo the snaps at the forehead area
by pulling them down as shown in
Fig.1
bUndo the 3 snaps at the rear, then the
inner pad can be removed. (Fig.2)
aInsert the interlining at the temple
areas as shown in Fig.1.
bInsert the 3 snaps on the front as
shown in Fig.2.
cFasten the 3 snaps at the rear to
complete attaching the pad.
3 snaps
Snap
AEROBLADE-III interiors are exchangeable as shown in the table below. Fine fitting
can be achieved by changing only cheek pads etc.
Exchangeable Inner Pad, Cheek Pads and Chinstrap covers
AEROBLADE-III Inner pad
Exchangeable Included in package
Inner pad × 1pce
Inner pad × 1pce
Interchangeable between
the sizes of XS, S and M
Interchangeable between
the sizes of L and XL
Pad size (Thickness)
XS (19mm)
S (15mm)
M (9mm)
L (12mm)
XL (9mm)
Shell size
M
L
Exchangeable Included in package
Cheek Pad ×1 set
(Right and Left)
Exchangeable among
all sizes
Pad size (Thickness)
XS (39mm)
S (35mm)
M (24mm)
L (29mm)
XL (20mm)
Shell size
M
L
AEROBLADE-III Cheek pads
●The interiors of this helmet are washable by a washing machine. Put each pad in a washing
net and wash them separately.
●Use detergent in cold water or warm water for cleaning. Never use hot water, chemical
detergents, and organic solvents for cleaning the pads. The use of these agents may degrade
the quality and damage the pads.
●Even commercially-available detergent may cause a little discolouration of the pad depending
on the type of detergent. Thus, please wash each pad separately as much as practical.
●If the pad is washed in a washing machine having a drying function in which the temperature is
increased to 50ºC or more, it may cause deterioration in quality and damage of the pads.
Do not use such a device for cleaning of the pad.
●Drain a pad after washing and dry the pad in shade so that it is not exposed to direct sunlight.
After making sure that it is dried enough, attach it on the helmet.
●The inner pad and the cheek pad are consumable items. Even under normal usage, the fabric
material and inner foam may be worn and deteriorated depending on the frequency of usage.
Please replace the pads with new ones as appropriate.
Cleaning of Inner Pad,
Cheek Pads and Chinstrap covers
AEROBLADE-III Chinstrap cover
CAUTION
●Install the Wind Shutter-2 securely.
Insecure installation may cause falling of
the Wind Shutter-2 while riding.
●Do not use an adhesive agent or similar
items but install the Wind Shutter-2 according to the procedure given above.
Some components of an adhesive agent may damage the material of the helmet.
Remove/Replace Wind Shutter-2
–How to install Wind Shutter-2–
aRefer to Fig.1 and check the front side
and back side of the Wind Shutter-2.
bAs shown in Fig. 2, turn the helmet
over and attach the Wind Shutter-2 on
the front (chin area) of the helmet.
In doing this, insert the interlining of
both sides of the Wind Shutter-2
in-between the front area of the cheek
pad and the rubber trim.
cAs shown in Fig. 3, insert the interlining
of the Wind Shutter-2 uniformly into the
inside of the rubber trim from both
sides towards the centre.
d
Put the interlining to such an extent that
the edge of the frame rubber is almost flat
with the Wind Shutter-2. The attachment
of the Wind Shutter-2 is complete (Fig.4).
2120
Fig.1
CAUTION
●The following parts cannot be repaired to assure the
performance of the helmet.
●Helmet body (Shell) ●Shock absorbing liner
●Chinstraps including D rings
●Contact the authorized KABUTO dealers for detailed
information on repairing.
AEROBLADE-III Series Parts for Repair
AEROBLADE-III Series Parts for Replacement
1
2
2
1
2
3
4
5
6
7
3
4
5
6
7
B
A
2-b
5(L)
1-b
1-c
1-a
1-d
5(R)
2-b
2-a(R)
2-a(L)
4(R)
4(L)
SAF-PShield
SAF-PPinlock®OriginalInsertLens
SAFShieldratchetsset
SAFShieldratchetsscrewset
AEROBLADE-ⅢInnerpad
AEROBLADE-ⅢCheekpadsset
AEROBLADE-ⅢChinstrapcovers
BreathGuardNo.4
WindShutterNo.2
SAFshield＊withpostsforReplaceshield
SAFmirrorshield ＊withpostsforReplaceshield
Replaceshield
BreathGuardPro
1-a:SAF-PShield（standard：Clear）×１pce
1-b:Shieldlever×1pce
1-c:2.3X6B-0screw×1pce
1-d:Pinlock®OriginalInsertLens（Clear）×1pce
2-a:SAFratchets(R/L)×1set
2-b:7L-Bscrew×4pcs
2-b:7L-Bscrew×4pcs
*SeePage20（XS,S,M,L,XL）Innerpad×１pce
*SeePage20（XS,S,M,L,XL）Cheekpads(R&L)×1set
Chinstrapcover（R/L）×1set
BreathGuardNo.4×１pce
WindShutterNo.2×１pce
Clear,Lightsmoke,Mediumsmoke,Smoke
Silvermirror,Bluemirror
Clearx5pcs
Smokex3pcs
Silvermirrorx3pcs
BreathGuardPro×１pce
Eachcolour/Rightside・Eachcolour/Leftside
Eachcolour
Eachcolour
Head-ventilation
Rear-ventilation
Chin-ventilation
Purchasable
Purchasable
Purchasable
A
B
C
No. Parts
Partname&repairs Colour/Side Remarks
Contains
●The following parts except some are repaired only at the KABUTO dealers and are not available for direct sales to
users in general.
●These parts are repaired at cost to the user except damage attributable to a defect in material and workmanship
of KABUTO helmets.
■Prefer to page 23 for more information on repairing.
[Replaceshieldneedsthepostsfor
attachmentexclusiveforReplaceshield.
Thepostsareattachedon"SAFshield",
above.
24 25
–How to remove Wind Shutter-2–
Firmly hold the interlining area around
the centre of the Wind Shutter-2 and pull
it up. Then the Wind Shutter-2 will be
removed.
22
CAUTION
To remove the Wind Shutter-2, gently
pull up and take off carefully.
Otherwise the cloth and/or a part may
be damaged.
Remove/Replace Breath Guard
The "Breath Guard" may be detached or
attached according to your needs.
–Detaching–
Grip the Breath Guard securely, and pull
it out to remove it.
–Attaching–
As shown in the figure, set the centre of
the Breath Guard onto the centre of the
helmet, and push in the Breath Guard
between the shield rubber trim and the
chin liner.
CAUTION
Do not use an adhesive agent but
follow the procedure given above to
attach the Breath Guard.
Some components of an adhesive
agent may damage the material of the
helmet.
In addition to this standard Breath Guard, Breath Guard Pro, a larger size than Breath
Guard is available as an optional accessory. Breath Guard Pro is available at
authorized dealers or sales stores of KABUTO helmets.
23
●When sweat comes out from the body, COOLMAX® allows discharging moisture to the
outside and takes in air from the outside to cool and dry your body. As a result, the
temperature on the body surface is lowered and exercise great moist adjustment
accordingly.
●COOLMAX® provides a natural touch to the texture with soft and light weight and good
permeability properties.
*COOLMAX® is the registered trade name of INVISTA.
■Contact the authorized KABUTO dealer for request of repair.
○After we received an article to be repaired, there may be a case that we cannot
accept your order for repairing if it is judged that the safety performance of the
helmet cannot be assured by repairing.
■The following parts cannot be repaired in terms of assuring the performance of the
helmet.
●Helmet body (Shell)
●Shock absorbing liner
●Chinstraps including D rings (Main body, chin area )
*Contact authorized KABUTO dealers for detailed information about repair and others.
Contact an authorized dealer of Kabuto helmets about the products and request for repair
Request for repair
Parts that cannot be repaired
–How to install the Shield Ratchet–
aFirst, check the side of the
Shield Ratchet as shown in
Fig.1.
bPlace the Shield Ratchet in the hollow
space on the side of the helmet and
align the mounting holes on the shield
ratchet with the mounting holes on the
helmet (Fig. 2).
cFasten both Shield Ratchet Screws
clockwise securely. Repeat the same
procedure on the other Shield Ratchet.
The Shield Ratchets are installed (Fig.
3).
Right Left
Helmet
Fig.1
Fig.2
12
The “Shield Ratchet” is a part to control the open/close the shield and the function of
the “Single Action Shield System PATENTED”.
When the shield is completely removed in the procedure mentioned in 6“Single Action
Shield System PATENTED”, the Shield Ratchet appears.
7Remove/Replace of Shield Ratchets
–How to remove the Shield Ratchet–
Turn the Shield Ratchet Screws on the
Shield Ratchet counterclockwise using a
proper size flat-blade screwdriver until
the screws are removed.
Then, the shield ratchet can be
removed. Follow the same
procedure to remove the
Shield Ratchet on the other
side.
Shield Ratchet
13
CAUTION
●Use the proper sized screwdriver to remove the Shield Ratchet Screws. Turn
the screw by applying the screwdriver vertically to the screw. If the improper
sized screwdriver is used or the screw is turned diagonally, the threads may
be stripped.
●Do not lose the removed screws.
CAUTION
●Do not fasten the Shield Ratchet Screws too tight. Too much tightening of
the screws may damage screws and other parts.
●Fasten the Shield Ratchet Screws by applying the screwdriver vertically to
the screws. If the screws are fastened by applying a screwdriver diagonally,
the threads may be stripped.
WARNING!
●The Shield Ratchet is an important part for open/close the shield. Install the
Shield Ratchet securely. After the installation is completed, check to see that
the shield can be closed to the lowest position and opened and closed
correctly.
●Check and fasten the Shield Ratchet Screws regularly. Riding with the
loosened Shield Ratchet Screws is very dangerous as the shield may be
removed while riding.
Remove/Replace Cheek Pads
Remove the cheek pad from hook and loop
fastener and the snaps by gripping it firmly then
pull it out. (Fig.1)
–Attachment of Cheek pads– (Fig.2)
aCheck the side of the cheek pad.
bInsert the interlining in-between the shell and
the liner, then place the chinstrap as shown.
cFasten securely the hook and loop fastener
and 2 snaps on the back of the cheek pad.
Follow the same steps on the other side.
When removing the cheek pad, be sure to
grip the base of cheek pad where the hook
and loop fastener and the snaps are
attached. Otherwise, the cheek pad may be
damaged.
CAUTION
Be sure that the cheek pads are attached on the helmet securely before riding.
It is hazardous to use this helmet without cheek pads or attaching the cheek pads
improperly.
CAUTION
To remove the inner pad, do not pull the interlining and snaps by force but gently
pull them out. If they are pulled out by force, the fabrics of the pad and other parts
may be damaged.
CAUTION
●If the inner pad is not securely installed, the helmet may be unstable while
riding, thereby causing a great risk. Fasten the snaps properly.
●It is also important to attach the pads properly to wear your helmet comfortably.
10
Remove/Replace Inner pad
–How to remove the inner pad– –How to attach the inner pad–
Fig.1
Fig.1
Fig.2
Fig.2
Fig.3
●The parts listed above are available from an authorized KABUTO dealer.
●Parts with colour variations, specify your desired colour in placing an order.
●The materials and specifications are subject to change without notice for further improving the
performance of the product.
●Check out our website for details about the parts.
8
Pinlock® Original Insert Lens
aApply the silicon seal side of the Pinlock® Original Insert Lens on the inside of the
shield, without peeling off the protective film on the lens. At the time, apply the
Pinlock® Original Insert Lens on the inside of the shield by clicking it into the
eccentric pins. (Fig 1 and 2)
Fig.2Fig.1
Sectionview
Protective film
Silicon seal Shield
Inside of the shield
Pinlock®
Original Insert Lens
Pinlock® Original Insert Lens prevents the shield from fogging caused by thermal
changes in winter or rainy weather etc.
Maintaining the proper space between the shield and the Pinlock® Original Insert
Lens provides clear vision by balancing the inner and outer temperature.
Pinlock® Original Insert Lens:
–How to Fit the Pinlock® Original Insert Lens–
aRemove the shield from the helmet.
bRemove the Pinlock® Original Insert Lens from
the eccentric pins with flexing the shield. (Fig.6)
How to Adjust Pinlock® Original Insert Lens
after Attachment:
Adjust the Pinlock® Original Insert Lens if
there is any space between the lens and the
shield.
aRemove the shield from the helmet and
detach the Pinlock® Original Insert lens from
the shield.
bAdjust the eccentric pins by turning them
with a tool. (Fig. 7)
cFit the Pinlock® Original Insert Lens back on
the shield. Make sure the Pinlock® Original
Insert Lens and the shield do not have any
space in-between after attaching the shield
on the helmet. If there is any space please
follow the same steps again.
Fig.3 Fig.4
Fig.5
Silicon sealSilicon seal
Protective film
Shield
Eccentric pins
Silicon seal
*without any space
Fig.6
Fig.7
Face the eccentric pins inwards
Face the eccentric pins outwards
Eccentric pins Eccentric pins
cMake sure if the overall
silicon seal of the
Pinlock® Original Insert
Lens is attached firmly
to the shield by
mounting the shield on
the helmet. If there is
any space between
them, refer to “How to
Adjust Pinlock® Original
*Please mount the shield on the helmet when checking if the Pinlock® Original Insert Lens is attached firmly to the
shield. Otherwise, the shield might be spread out by the pressure from the lens and it cannot be assured if the lens
has attached on the shield firmly.
dPeel off the protective film on the Pinlock® Original Insert Lens.
bFlex the shield when the Pinlock® Original Insert Lens into the eccentric pins.
(Follow 3)
– How to Remove Pinlock® Original Insert Lens –
Original Insert Lens
9
11
12
Helmet Interiors
●Chinstraps
●Cheek Pads
●Inner Pads
●Chinstrap Covers
Wind Shutter-2 (Packaged in)
Breath Guard
3 snaps
Downwards
Upwards
Air-duct
Shutter
Shutter
Shutter
Air-duct
Shutter
Air-duct
Shutter
Wake Stabilizer PATENTED
Outer air
Humid air
Liner
Shell
Humid air inside helmet
Rear Ventilation
Outer air
Outer air
Liner Shell
Head Ventilation
–AEROBLADE-III Ventilation system–
❶
Same angleSame angle
Shield RatchetShield Ratchet
Shield Release Button
A
Shield Ratchet
Shield Ratchet Screw
Front Front
Interlining
Left cheek Right cheek
Interlining
Chin liner
Breath Guard
Centre of the helmet
Breath Guard
C
Front Back
*Stitching side is back
Wind Shutter-2
Interlining
Wind Shutter-2Wind Shutter-2
Instruction Manual
PRIOR TO USE, READ THIS INSTRUCTION
MANUAL THOROUGHLY AND KEEP THIS
FOR FUTURE REFERENCE
BEFORE USE
Instruction Manual
NOTE
IMPORTANT
45
NOTES BEFORE USE
Thank you very much for purchasing a KABUTO helmet.
This Instruction Manual describes proper handling, various functions and
remove/replace each part of this helmet. Please read this Instruction Manual
thoroughly prior to use.
After reading this, keep this Manual for future reference.
The helmet is just one element of protection, it is intended to minimize the risk
in the event of an accident. It cannot ensure complete safety.
Use this helmet properly based on this understanding.
Please understand and follow the instructions and information in this
Instruction Manual to enjoy your safe ride.
It is very dangerous to wear a too large sized helmet. This may wobble while riding. If you wear a
too small size helmet, it tightens up and hurts your head. Thus, it is important to select the proper
size.
The helmet is designed to be retained by straps under the chin. In order to assure proper
protection, the helmet should fit your head. When worn, adjust it to rest properly on the head,
securely fasten the chinstraps to ensure safety. The chinstraps prevent the helmet from coming off
in most cases.
In order to fully maintain the performance of this helmet, do not attempt to take apart or change the
helmet in any manner such as making holes in it or cutting it.
Liners are essential for the intended performance of the helmet.
This helmet has been designed to absorb the impact energy when components as shell and liners
are partially destroyed by an impact.
Even if visually no damage is apparent, it could be seriously damaged by a small impact.
Regardless of the degree of damage, the helmet that underwent an impact or was abused even
only once should not be used anymore.
Always handle the helmet with care and make sure that no one sits on it or drops it.
Never use the helmet once impacted
Clean the helmet with soft cloth, using common ph-neutral detergent diluted with clear water. The
cloth should not be soaking wet. Then wipe the helmet gently with a clean wet soft cloth and leave
it to dry completely, but not in direct sunlight.
With regard to helmets with removable interiors, carefully read the instruction manual for that
model before attempting to remove the interiors and carry out cleaning according to the
explanation provided. To clean the helmet do not use saline water or hot water (above 50ºC).
Never modify the helmet
Select the proper size!
The storage of the helmet
Shield care and cleaning
Notes for use of full-face helmet
After using the helmet, stow it away in the helmet bag and store on a level place such as a shelf;
the helmet may be damaged if it rolls around or falls down.
Do not leave the helmet in direct heat above 50ºC e.g. next to a heater or under direct sunlight in a
car.
Cautions for shield
If the visor is marked “Day Time Use Only”, visibility is limited to daylight conditions and it is not
suitable for use at night.
Tinted lenses are not suitable for use at night.
A visor and goggles with scratches lowers the visibility and this is very dangerous. Such visors
should never be used at night and should be replaced.
Contact with petroleum products and other solvents may impair the optical properties and weaken
the strength of the visor.
Never try to open or close nor remove the visor while riding.
After using your helmet, with a wet soft cloth, lightly wipe off any grime (e.g. dead insects, dirt,
sand, dust, etc.) on the shield and then fully wipe it clean using a dry soft cloth. When the shield
gets wet (e.g. rainwater), it should always be wiped with a soft cloth after use.
When cleaning the shield, never use any petroleum-based solvents or detergents containing
abrasives.
Contact with petroleum products and other solvents may impair the optical properties and reduce
the mechanical strength.
To clean the shield, apply some common ph-neutral detergent diluted with clear water using a soft
cloth and wipe gently. Finally, wipe it dry with a lint-free soft cloth. To clean the shield, do not use
saline water or hot water (above 50ºC).
When you wear a full-face helmet, the temperature in the helmet is maintained nearly constant
while riding but the surroundings are constantly changing since you are moving at a high speed.
For this reason, in case of sudden rain, entering a tunnel or in a place with a large height
difference, the shield can be fogged suddenly because of the difference in temperature
in-and-outside the helmet.
In case such a risk is expected, please use caution with adjusting the shield or slowing down your
speed in advance.
Never open or close the shield nor adjust the ventilation shutter while riding since it is very
dangerous. Adjust the shield before riding.
Any paint, glue, adhesive stickers, etc. (or the use of detergents and solvents other than those
prescribed) may not only reduce the original protective performance of the helmet considerably,
but may also cause damage to the helmet that cannot be detected by the naked eye.
Do not paint or apply solvent
Handle your helmet with care
Do not toss your helmet over a floor or sit on it. The helmet absorbs an impact every time it is
handled roughly and its impact-absorbing capacity will be decreased. Handle your helmet with
care to assure its full intended function in the event of an accident.
Do not use your helmet for any purpose other than to use for protecting your head while riding.
Chinstrap
Open/Close of Chin
Ventilation
Slide the shutter
backwards
Slide the shutter
backwards
Slide the shutter
forwards
Slide the shutter
forwards
Pull it towards
the angle of
button end
Hook of
Shield
Ratchet
Hook of
Shield
Ratchet
Hook on
shield
mechanism
Hook on shield
mechanism
Cover the Shield
Ratchet
First, stop at this
position
Then insert
the shield
in the
sense of
the arrow
as far as it
goes
Proper sized flat-blade
screwdriver
Screw-inserting
hole
Pinlock® Original Insert Lens has international patent
protection and is a registered brand name of Pinlock
systems B.V. Further patents have been applied for.
Flex the shield when the Pinlock®
Original Insert Lens into the
eccentric pins.
Section view of
the shield
Insert Lens after Attachment” and adjust the lens.
so that the Pinlock® Original Insert Lens will be pushed out
and there would not be any space between the Pinlock®
Original Insert Lens and the shield.
so that the Pinlock® Original Insert Lens will
be loose.
Facing the eccentric
pins inwards
Facing the eccentric
pins outwards
Pinlock® Original Insert Lens is pushed out so
that it will be in close contact with the shield.
Loosening the Pinlock®
Original Insert Lens
* Please read carefully the “CAUTION” and the CAUTION *Pinlock® Original Insert
Lens on the next page.
–How to remove the cheek pads–
Where
cheek
touches
IMPORTANT
Hold the interlining
around the
centre and
pull it up.
COOLMAX® is used for the interior fabrics so as to allow quick
evaporation of sweat and brings cool and comfortable use.
Evaporate sweat quickly to achieve cool and comfortable use
Optionalaccessories
Fasten the chinstraps before riding
Helmet care and cleaning
Insert
in-between
Insert
in-between
ENG-4
Thank you very much for purchasing a KABUTO helmet.
This Instruction Manual describes proper handling, various functions and
remove/replace each part of this helmet. Please read this Instruction Manual
thoroughly prior to use.
After reading this, keep this Manual for future reference.
The helmet is just one element of protection, it is intended to minimize the risk
in the event of an accident. It cannot ensure complete safety.
Use this helmet properly based on this understanding.
Please understand and follow the instructions and information in this
Instruction Manual to enjoy your safe ride.
It is very dangerous to wear a too large sized helmet. This may wobble while riding. If you wear a
too small size helmet, it tightens up and hurts your head. Thus, it is important to select the proper
size.
Select the proper size!
Fasten the chinstraps before riding
The helmet is designed to be retained by straps under the chin. In order to assure proper
protection, the helmet should t your head. When worn, adjust it to rest properly on the head,
securely fasten the chinstraps to ensure safety. The chinstraps prevent the helmet from coming off
in most cases.
Never use the helmet once impacted
Liners are essential for the intended performance of the helmet.
This helmet has been designed to absorb the impact energy when components as shell and liners
are partially destroyed by an impact.
Even if visually no damage is apparent, it could be seriously damaged by a small impact.
Regardless of the degree of damage, the helmet that underwent an impact or was abused even
only once should not be used anymore.
Always handle the helmet with care and make sure that no one sits on it or drops it.
Never modify the helmet
In order to fully maintain the performance of this helmet, do not attempt to take apart or change the
helmet in any manner such as making holes in it or cutting it.
Helmet care and cleaning
Clean the helmet with soft cloth, using common ph-neutral detergent diluted with clear water. The
cloth should not be soaking wet. Then wipe the helmet gently with a clean wet soft cloth and leave
it to dry completely, but not in direct sunlight.
With regard to helmets with removable interiors, carefully read the instruction manual for that
model before attempting to remove the interiors and carry out cleaning according to the
explanation provided. To clean the helmet do not use saline water or hot water (above 50ºC).

ENG
AEROBLADE-III Series Parts List and Table for
Replacement
Contact for inquiries on the products and request
for repair:
NOTE Breath Guard Pro (Optional accessory)
Shield rubber
trim
Shield
rubber
trim
Insert
in-between
Put the interlining into the inside of the rubber
trim from both sides towards the center by
hands.
Put the interlining to such an extent that the
edge of the frame rubber is almost flat with the
Wind Shutter-2.
Insert
in-between
The Wind Shutter-2 is included in the package as a standard accessory.
This accessory is intended to reduce the introduction of wind from chin area while
riding. It can be attached and detached
as desired according to seasons and
intended applications.
NOTE
To close
To close
To open
To open
To close
To close
To open
To open
To close
To open
Rubber trim
(front)
Wind Shutter-2
Cheek pad
Cheek pad
Cheek pad
Fig.2
Rubber trim
(front)
Rubber trim
(front)
Installation is complete.
Wind Sutter-2Wind Sutter-2
Fig.3
Fig.4
Included in package
Chin strap cover
(R/L) ×1set
Exchangeable
Exchangeable among
all sizes
Shield
※シールドが止まる一番上まで上げる
Move the shield up as far as it goes.
Fig.1
Fig.2
Release Button
Release Button
aPressing down the buttonaPressing down the button
Release
button end
Fig.2
Cheek
pad
Cheek
pad
Interlining
Chinstrap
Fig.1
Hook and loop fastener
Cheek pad
Snap
Shield Ratchet Screw
Shield
Ratchet
Fig.3
❷ ❸
❹
A
Shield
Head Ventilation Rear Ventilation
AEROBLADE-Ⅲ取扱説明書・英語版レイアウト全頁（2012.06.14修正）
2012-JUN-EAB3-JPK
KabutoEuropeB.V.
Theems272491BRDenHaagTheNetherlands
Office:+31(0)703204014
URL:www.kabuto-europe.com
9 Remove/Replace Cheek Pads・・・・・ P-17
a0Remove/Replace Inner Pad・・・・・ P-18

Exchangeable Inner Pad, Cheek Pads and Chinstrap covers ・・・・・ P-20

Cleaning of Inner Pad, Cheek Pads and Chinstrap covers ・・・・・ P-20
2 3
Instruction Manual Table of Contents
Helmet Description
NOTES BEFORE USE・・・・・ P-4
FORSAFEANDCOMFORTABLEUSE
CHINSTRAPS
AIR-CONDITIONINGFUNCTIONOFVENTILATIONS
SHIELD
INTERIOR(INNERPADANDCHEEKPADS)
aa Remove/Replace Wind Shutter-2・・・・・ P-21
as Remove/Replace Breath Guard・・・・・ P-22
WINDSHUTTER/BREATHGUARD
• AEROBLADE-ⅢSeries Parts List and Table for Replacement ・・・・・ P-24
Contact for inquiries and request for repair・・・・・ P-23
AEROBLADE-III Instruction Manual Table of Contents
・・・・・P-2
Helmet Description・・・・・P-3
INQUIRIES/PARTSLIST
1 Remove/Replace Chinstrap covers・・・・・ P-6
2 Fastening Chinstraps・・・・・ P-7
3 Open/Close Chin Ventilation・・・・・ P-7
4 "Ventilation System" and "Wake Stabilizer PATENTED"・・・・・ P-8
5 Open/Close Head Ventilation and Rear Ventilation・・・・・ P-9
Rear Ventilation
Shell
Chin Ventilation
Shield Ratchet
Pins for Pinlock® Original Insert Lens
(Eccentric pins)
Integrated Wake Stabilizer
(PATENTED)
Head Ventilation
Shield
6 Single Action Shield System PATENTED・・・・・ P-10
7 Detachment and Attachment of Shield Ratchets・・・・・ P-12
8 Pinlock® Original Insert Lens・・・・・ P-14
6 7
When the chinstrap covers of AEROBLADE-III helmet become dirty, they may be
washed after detaching them from the chinstraps.
–DETACHING–
aUndo the snap at the end of each chinstrap.
bPull the chinstrap cover from the chinstrap to detach it.
Remove/Replace Chinstrap covers1
● When washing the chinstrap covers, put them into
a washing net or a similar item to prevent fibers
from being damaged by a washing machine.
●If fastening the chinstrap cover in the reverse
direction, the D ring will be hidden, therefore,
pay attention to its direction when attaching it.
Snap
Chinstrap
cover
–ATTACHING–
aIn the reverse order of
detaching (Pay attention
to the direction of the
chinstrap cover), let the
chinstrap go through
from the upper portion of
the chinstrap cover.
bFinally, fasten the snap.
”ECE22-05 approval label”
●This label shows that the product conforms to the test standard ECE22-05, and is issued one sheet per one
product with a serial number authorized by the inspection organization thereof. In sales in European areas, it is
obliged to display this label by sewing it directly on a chinstrap.
Normalcondition
Normalcondition
Snap Snap
aLet the strap go through the D ring,
and pull the strap to the direction of the
arrow to fasten it.
bFasten the snaps to prevent looseness
in the chinstrap.
2
WARNING!
WARNING!
Be sure to fasten the chinstrap
securely.
Otherwise, in case of falling down
or an accident while riding, the
helmet may drop off, and may
cause serious injuries.
Fastening Chinstraps Dring Chinstrap
Snap
Never operate the shutter while riding because it is very hazardous.
Operate the shutter before riding.
CAUTION!
Slide the shutter upwards to shut off air
intake.
Slide the shutter downwards to take in air.
3
ChinVentilation
To open
To close
8
4
The ventilation system effectively takes
outer air in and pushes the inner humid
air out by the air pressure from the front
while riding. The ventilations are
equipped with a shutter which prevents
cold air and water drops from coming
into your helmet.
The Wake Stabilizer PATENTED , KABUTO’s
unique system, is developed by analyzing the
results of wind tunnel experiments at several
angles. This unique system controls the airflow
around the helmet and reduces loads while
riding.
"Ventilation System" and "Wake StabilizerPATENTED"
Integrated Wake Stabilizer PATENTED
Ventilation System:
Head Ventilation Rear Ventilation
9
5Open/Close Head Ventilation and Rear
Slide the shutter backwards to introduce air
from the outside.
Slide the shutter forwards to shut off air
from the outside.
–Open/ close Head Ventilation–
Slide the shutter backwards to discharge
the inside humid air forcibly.
–Open/close Rear Ventilation–
Slide the shutter forwards to stop forcing
out the inside stuffy air.
CAUTION!
Do not put strong pressure on the ventilations.
Make sure to treat them with care.
Please read the “WARNING” and “Repairing the ventilations” on the next page.
10
The “Single Action Shield System PATENTED” is the shield replacement system developed
by KABUTO. The system allows quick shield replacement for riding and racing
conditions and easy maintenance.
6Single Action Shield SystemPATENTED
WARNING!
● Operating the shutter while riding is very dangerous. Never operate the
shutter while riding. Operate it before riding.
● The air-ducts (air intakes and discharge holes) of the head ventilations and
the rear ventilation are designed in the proper sizes and quantities
considered a large impact in the event of accidents and falling down.
Customizing by enlarging or making more air-ducts would reduce the safety
performances significantly and can cause serious injuries in case of an
accident. Never customize your helmet.
CAUTION
●The shield is so constructed that it cannot
be removed unless it is moved up to the
highest position.
●Do not pull or twist the shield by force to
remove it. Such action may damage the
shield and ratchet system.
●●Handle the removed shield with care in
order not to damage it.
Repairing the ventilations
When each ventilation is damaged, contact your local authorized Kabuto
dealer. (See Pages 23 to 25).
Please be informed that we may not accept repairing, in the case the safety
performance of the helmet will be degraded.
–How to remove the shield–
aMove the shield up (Fig. 1). (Move it up as far as
it goes.)
bAs shown in Fig. 2, pull the shield in the direction
of the arrow while pressing down the release
button on the shield. One side of the shield is
completely removed.
＊The shield can be removed easily by pulling it
along the angle of the end of release button.
cRepeat the same procedure for removing the
other side of the shield. Then the entire shield
can be completely removed.
11
CAUTION
●Do not push or twist the shield by
force when installing it. Such action
may damage the shield and ratchet
system.
●After the installation of the shield has done, be sure to pull it lightly towards
the removing direction to make sure that it is securely installed.
●After the installation of the shield is completed, open and close the shield
three to four times to make sure that the shield works properly.
–How to attach the shield–
WARNING!
●After the installation of the shield, make sure the shield is securely installed
and that it is properly opened and closed before riding. If the shield does not
work properly, or is installed insecurely, it may cause a failure in opening
and closing the shield or lead to the removal of the shield while riding,
thereby causing a great risk. If the opening and closing operations are not
properly performed or abnormal noise is heard during these operations,
check the steps in the installation procedure and repeat the installation
procedure from the start.
●The shield is a consumable item. If the shield surface is damaged by a bug,
stone, etc., it may hinder the vision, thereby causing a great risk. If the
shield gets extremely dirty or scratched, replace it with a new one.
a
As shown in 1and 2, align the angles of the
shield release button and the part Aon the
Shield Ratchet, and set the mechanical part
of the shield on the ratchet as shown in 3.
bInsert the shield in the direction of the arrow
as far as it goes, then the shield can be
attached. Follow the same procedure to
attach the shield on the other side. (
D
The
installation of the shield is complete).
14 15
CAUTION
●Flex the shield properly when fitting the Pinlock® Original Insert Lens.
Otherwise, eccentric pins ｍay be damaged.
●Clean the inside of the shield before applying the Pinlock® Original Insert Lens.
Pay attention not to touch the anti-fogging part of the silicon seal on the
Pinlock® Original Insert Lens.
●Do not use any petroleum products, thinner, glass cleaner, etc. It will degrade
the material of the Pinlock® Original Insert Lens.
●Do not leave the Pinlock® Original Insert Lens where the temperature may
surpass 50℃or near a heater, neither use a drier nor fire for drying. Heat may
degrade the material of the Pinlock® Original Insert Lens.
CAUTION
●Pinlock® Original Insert Lens is only for exclusive visors.
●If rain or water drops come in the space between the Pinlock® Original Insert
Lens and the shield, please detach the Pinlock® Original Insert Lens from the
shield and dry them out. Then, reattach the Pinlock® Original Insert Lens on the
shield.
●Please remove the Pinlock® Original Insert Lens at times for maintenance.
Otherwise the silicon seal of the lens would adhere to the shield.
●Do not use any shields or pins other than exclusive ones for the Pinlock®
Original Insert Lens.
●Please be informed that if you are riding with the ventilations closed or using the
Wind Shutter, may cause the Pinlock® Original Insert Lens to become fogged.
●Please replace Pinlock® Original Insert Lens if the anti-fog performance
decreases and/or being scratched.
●Silicon seal may come into view depending on the riding position.
CAUTION *Pinlock® Original Insert Lens
16
18 19
17
aUndo the snaps at the forehead area
by pulling them down as shown in
Fig.1
bUndo the 3 snaps at the rear, then the
inner pad can be removed. (Fig.2)
aInsert the interlining at the temple
areas as shown in Fig.1.
bInsert the 3 snaps on the front as
shown in Fig.2.
cFasten the 3 snaps at the rear to
complete attaching the pad.
3 snaps
Snap
AEROBLADE-III interiors are exchangeable as shown in the table below. Fine fitting
can be achieved by changing only cheek pads etc.
Exchangeable Inner Pad, Cheek Pads and Chinstrap covers
AEROBLADE-III Inner pad
Exchangeable Included in package
Inner pad × 1pce
Inner pad × 1pce
Interchangeable between
the sizes of XS, S and M
Interchangeable between
the sizes of L and XL
Pad size (Thickness)
XS (19mm)
S (15mm)
M (9mm)
L (12mm)
XL (9mm)
Shell size
M
L
Exchangeable Included in package
Cheek Pad ×1 set
(Right and Left)
Exchangeable among
all sizes
Pad size (Thickness)
XS (39mm)
S (35mm)
M (24mm)
L (29mm)
XL (20mm)
Shell size
M
L
AEROBLADE-III Cheek pads
●The interiors of this helmet are washable by a washing machine. Put each pad in a washing
net and wash them separately.
●Use detergent in cold water or warm water for cleaning. Never use hot water, chemical
detergents, and organic solvents for cleaning the pads. The use of these agents may degrade
the quality and damage the pads.
●Even commercially-available detergent may cause a little discolouration of the pad depending
on the type of detergent. Thus, please wash each pad separately as much as practical.
●If the pad is washed in a washing machine having a drying function in which the temperature is
increased to 50ºC or more, it may cause deterioration in quality and damage of the pads.
Do not use such a device for cleaning of the pad.
●Drain a pad after washing and dry the pad in shade so that it is not exposed to direct sunlight.
After making sure that it is dried enough, attach it on the helmet.
●The inner pad and the cheek pad are consumable items. Even under normal usage, the fabric
material and inner foam may be worn and deteriorated depending on the frequency of usage.
Please replace the pads with new ones as appropriate.
Cleaning of Inner Pad,
Cheek Pads and Chinstrap covers
AEROBLADE-III Chinstrap cover
CAUTION
●Install the Wind Shutter-2 securely.
Insecure installation may cause falling of
the Wind Shutter-2 while riding.
●Do not use an adhesive agent or similar
items but install the Wind Shutter-2 according to the procedure given above.
Some components of an adhesive agent may damage the material of the helmet.
Remove/Replace Wind Shutter-2
–How to install Wind Shutter-2–
aRefer to Fig.1 and check the front side
and back side of the Wind Shutter-2.
bAs shown in Fig. 2, turn the helmet
over and attach the Wind Shutter-2 on
the front (chin area) of the helmet.
In doing this, insert the interlining of
both sides of the Wind Shutter-2
in-between the front area of the cheek
pad and the rubber trim.
cAs shown in Fig. 3, insert the interlining
of the Wind Shutter-2 uniformly into the
inside of the rubber trim from both
sides towards the centre.
d
Put the interlining to such an extent that
the edge of the frame rubber is almost flat
with the Wind Shutter-2. The attachment
of the Wind Shutter-2 is complete (Fig.4).
2120
Fig.1
CAUTION
●The following parts cannot be repaired to assure the
performance of the helmet.
●Helmet body (Shell) ●Shock absorbing liner
●Chinstraps including D rings
●Contact the authorized KABUTO dealers for detailed
information on repairing.
AEROBLADE-III Series Parts for Repair
AEROBLADE-III Series Parts for Replacement
1
2
2
1
2
3
4
5
6
7
3
4
5
6
7
B
A
2-b
5(L)
1-b
1-c
1-a
1-d
5(R)
2-b
2-a(R)
2-a(L)
4(R)
4(L)
SAF-PShield
SAF-PPinlock®OriginalInsertLens
SAFShieldratchetsset
SAFShieldratchetsscrewset
AEROBLADE-ⅢInnerpad
AEROBLADE-ⅢCheekpadsset
AEROBLADE-ⅢChinstrapcovers
BreathGuardNo.4
WindShutterNo.2
SAFshield＊withpostsforReplaceshield
SAFmirrorshield ＊withpostsforReplaceshield
Replaceshield
BreathGuardPro
1-a:SAF-PShield（standard：Clear）×１pce
1-b:Shieldlever×1pce
1-c:2.3X6B-0screw×1pce
1-d:Pinlock®OriginalInsertLens（Clear）×1pce
2-a:SAFratchets(R/L)×1set
2-b:7L-Bscrew×4pcs
2-b:7L-Bscrew×4pcs
*SeePage20（XS,S,M,L,XL）Innerpad×１pce
*SeePage20（XS,S,M,L,XL）Cheekpads(R&L)×1set
Chinstrapcover（R/L）×1set
BreathGuardNo.4×１pce
WindShutterNo.2×１pce
Clear,Lightsmoke,Mediumsmoke,Smoke
Silvermirror,Bluemirror
Clearx5pcs
Smokex3pcs
Silvermirrorx3pcs
BreathGuardPro×１pce
Eachcolour/Rightside・Eachcolour/Leftside
Eachcolour
Eachcolour
Head-ventilation
Rear-ventilation
Chin-ventilation
Purchasable
Purchasable
Purchasable
A
B
C
No. Parts
Partname&repairs Colour/Side Remarks
Contains
●The following parts except some are repaired only at the KABUTO dealers and are not available for direct sales to
users in general.
●These parts are repaired at cost to the user except damage attributable to a defect in material and workmanship
of KABUTO helmets.
■Prefer to page 23 for more information on repairing.
[Replaceshieldneedsthepostsfor
attachmentexclusiveforReplaceshield.
Thepostsareattachedon"SAFshield",
above.
24 25
–How to remove Wind Shutter-2–
Firmly hold the interlining area around
the centre of the Wind Shutter-2 and pull
it up. Then the Wind Shutter-2 will be
removed.
22
CAUTION
To remove the Wind Shutter-2, gently
pull up and take off carefully.
Otherwise the cloth and/or a part may
be damaged.
Remove/Replace Breath Guard
The "Breath Guard" may be detached or
attached according to your needs.
–Detaching–
Grip the Breath Guard securely, and pull
it out to remove it.
–Attaching–
As shown in the figure, set the centre of
the Breath Guard onto the centre of the
helmet, and push in the Breath Guard
between the shield rubber trim and the
chin liner.
CAUTION
Do not use an adhesive agent but
follow the procedure given above to
attach the Breath Guard.
Some components of an adhesive
agent may damage the material of the
helmet.
In addition to this standard Breath Guard, Breath Guard Pro, a larger size than Breath
Guard is available as an optional accessory. Breath Guard Pro is available at
authorized dealers or sales stores of KABUTO helmets.
23
●When sweat comes out from the body, COOLMAX® allows discharging moisture to the
outside and takes in air from the outside to cool and dry your body. As a result, the
temperature on the body surface is lowered and exercise great moist adjustment
accordingly.
●COOLMAX® provides a natural touch to the texture with soft and light weight and good
permeability properties.
*COOLMAX® is the registered trade name of INVISTA.
■Contact the authorized KABUTO dealer for request of repair.
○After we received an article to be repaired, there may be a case that we cannot
accept your order for repairing if it is judged that the safety performance of the
helmet cannot be assured by repairing.
■The following parts cannot be repaired in terms of assuring the performance of the
helmet.
●Helmet body (Shell)
●Shock absorbing liner
●Chinstraps including D rings (Main body, chin area )
*Contact authorized KABUTO dealers for detailed information about repair and others.
Contact an authorized dealer of Kabuto helmets about the products and request for repair
Request for repair
Parts that cannot be repaired
–How to install the Shield Ratchet–
aFirst, check the side of the
Shield Ratchet as shown in
Fig.1.
bPlace the Shield Ratchet in the hollow
space on the side of the helmet and
align the mounting holes on the shield
ratchet with the mounting holes on the
helmet (Fig. 2).
cFasten both Shield Ratchet Screws
clockwise securely. Repeat the same
procedure on the other Shield Ratchet.
The Shield Ratchets are installed (Fig.
3).
Right Left
Helmet
Fig.1
Fig.2
12
The “Shield Ratchet” is a part to control the open/close the shield and the function of
the “Single Action Shield System PATENTED”.
When the shield is completely removed in the procedure mentioned in 6“Single Action
Shield System PATENTED”, the Shield Ratchet appears.
7Remove/Replace of Shield Ratchets
–How to remove the Shield Ratchet–
Turn the Shield Ratchet Screws on the
Shield Ratchet counterclockwise using a
proper size flat-blade screwdriver until
the screws are removed.
Then, the shield ratchet can be
removed. Follow the same
procedure to remove the
Shield Ratchet on the other
side.
Shield Ratchet
13
CAUTION
●Use the proper sized screwdriver to remove the Shield Ratchet Screws. Turn
the screw by applying the screwdriver vertically to the screw. If the improper
sized screwdriver is used or the screw is turned diagonally, the threads may
be stripped.
●Do not lose the removed screws.
CAUTION
●Do not fasten the Shield Ratchet Screws too tight. Too much tightening of
the screws may damage screws and other parts.
●Fasten the Shield Ratchet Screws by applying the screwdriver vertically to
the screws. If the screws are fastened by applying a screwdriver diagonally,
the threads may be stripped.
WARNING!
●The Shield Ratchet is an important part for open/close the shield. Install the
Shield Ratchet securely. After the installation is completed, check to see that
the shield can be closed to the lowest position and opened and closed
correctly.
●Check and fasten the Shield Ratchet Screws regularly. Riding with the
loosened Shield Ratchet Screws is very dangerous as the shield may be
removed while riding.
Remove/Replace Cheek Pads
Remove the cheek pad from hook and loop
fastener and the snaps by gripping it firmly then
pull it out. (Fig.1)
–Attachment of Cheek pads– (Fig.2)
aCheck the side of the cheek pad.
bInsert the interlining in-between the shell and
the liner, then place the chinstrap as shown.
cFasten securely the hook and loop fastener
and 2 snaps on the back of the cheek pad.
Follow the same steps on the other side.
When removing the cheek pad, be sure to
grip the base of cheek pad where the hook
and loop fastener and the snaps are
attached. Otherwise, the cheek pad may be
damaged.
CAUTION
Be sure that the cheek pads are attached on the helmet securely before riding.
It is hazardous to use this helmet without cheek pads or attaching the cheek pads
improperly.
CAUTION
To remove the inner pad, do not pull the interlining and snaps by force but gently
pull them out. If they are pulled out by force, the fabrics of the pad and other parts
may be damaged.
CAUTION
●If the inner pad is not securely installed, the helmet may be unstable while
riding, thereby causing a great risk. Fasten the snaps properly.
●It is also important to attach the pads properly to wear your helmet comfortably.
10
Remove/Replace Inner pad
–How to remove the inner pad– –How to attach the inner pad–
Fig.1
Fig.1
Fig.2
Fig.2
Fig.3
●The parts listed above are available from an authorized KABUTO dealer.
●Parts with colour variations, specify your desired colour in placing an order.
●The materials and specifications are subject to change without notice for further improving the
performance of the product.
●Check out our website for details about the parts.
8
Pinlock® Original Insert Lens
aApply the silicon seal side of the Pinlock® Original Insert Lens on the inside of the
shield, without peeling off the protective film on the lens. At the time, apply the
Pinlock® Original Insert Lens on the inside of the shield by clicking it into the
eccentric pins. (Fig 1 and 2)
Fig.2Fig.1
Sectionview
Protective film
Silicon seal Shield
Inside of the shield
Pinlock®
Original Insert Lens
Pinlock® Original Insert Lens prevents the shield from fogging caused by thermal
changes in winter or rainy weather etc.
Maintaining the proper space between the shield and the Pinlock® Original Insert
Lens provides clear vision by balancing the inner and outer temperature.
Pinlock® Original Insert Lens:
–How to Fit the Pinlock® Original Insert Lens–
aRemove the shield from the helmet.
bRemove the Pinlock® Original Insert Lens from
the eccentric pins with flexing the shield. (Fig.6)
How to Adjust Pinlock® Original Insert Lens
after Attachment:
Adjust the Pinlock® Original Insert Lens if
there is any space between the lens and the
shield.
aRemove the shield from the helmet and
detach the Pinlock® Original Insert lens from
the shield.
bAdjust the eccentric pins by turning them
with a tool. (Fig. 7)
cFit the Pinlock® Original Insert Lens back on
the shield. Make sure the Pinlock® Original
Insert Lens and the shield do not have any
space in-between after attaching the shield
on the helmet. If there is any space please
follow the same steps again.
Fig.3 Fig.4
Fig.5
Silicon sealSilicon seal
Protective film
Shield
Eccentric pins
Silicon seal
*without any space
Fig.6
Fig.7
Face the eccentric pins inwards
Face the eccentric pins outwards
Eccentric pins Eccentric pins
cMake sure if the overall
silicon seal of the
Pinlock® Original Insert
Lens is attached firmly
to the shield by
mounting the shield on
the helmet. If there is
any space between
them, refer to “How to
Adjust Pinlock® Original
*Please mount the shield on the helmet when checking if the Pinlock® Original Insert Lens is attached firmly to the
shield. Otherwise, the shield might be spread out by the pressure from the lens and it cannot be assured if the lens
has attached on the shield firmly.
dPeel off the protective film on the Pinlock® Original Insert Lens.
bFlex the shield when the Pinlock® Original Insert Lens into the eccentric pins.
(Follow 3)
– How to Remove Pinlock® Original Insert Lens –
Original Insert Lens
9
11
12
Helmet Interiors
●Chinstraps
●Cheek Pads
●Inner Pads
●Chinstrap Covers
Wind Shutter-2 (Packaged in)
Breath Guard
3 snaps
Downwards
Upwards
Air-duct
Shutter
Shutter
Shutter
Air-duct
Shutter
Air-duct
Shutter
Wake Stabilizer PATENTED
Outer air
Humid air
Liner
Shell
Humid air inside helmet
Rear Ventilation
Outer air
Outer air
Liner Shell
Head Ventilation
–AEROBLADE-III Ventilation system–
❶
Same angleSame angle
Shield RatchetShield Ratchet
Shield Release Button
A
Shield Ratchet
Shield Ratchet Screw
Front Front
Interlining
Left cheek Right cheek
Interlining
Chin liner
Breath Guard
Centre of the helmet
Breath Guard
C
Front Back
*Stitching side is back
Wind Shutter-2
Interlining
Wind Shutter-2Wind Shutter-2
Instruction Manual
PRIOR TO USE, READ THIS INSTRUCTION
MANUAL THOROUGHLY AND KEEP THIS
FOR FUTURE REFERENCE
BEFORE USE
Instruction Manual
NOTE
IMPORTANT
45
NOTES BEFORE USE
Thank you very much for purchasing a KABUTO helmet.
This Instruction Manual describes proper handling, various functions and
remove/replace each part of this helmet. Please read this Instruction Manual
thoroughly prior to use.
After reading this, keep this Manual for future reference.
The helmet is just one element of protection, it is intended to minimize the risk
in the event of an accident. It cannot ensure complete safety.
Use this helmet properly based on this understanding.
Please understand and follow the instructions and information in this
Instruction Manual to enjoy your safe ride.
It is very dangerous to wear a too large sized helmet. This may wobble while riding. If you wear a
too small size helmet, it tightens up and hurts your head. Thus, it is important to select the proper
size.
The helmet is designed to be retained by straps under the chin. In order to assure proper
protection, the helmet should fit your head. When worn, adjust it to rest properly on the head,
securely fasten the chinstraps to ensure safety. The chinstraps prevent the helmet from coming off
in most cases.
In order to fully maintain the performance of this helmet, do not attempt to take apart or change the
helmet in any manner such as making holes in it or cutting it.
Liners are essential for the intended performance of the helmet.
This helmet has been designed to absorb the impact energy when components as shell and liners
are partially destroyed by an impact.
Even if visually no damage is apparent, it could be seriously damaged by a small impact.
Regardless of the degree of damage, the helmet that underwent an impact or was abused even
only once should not be used anymore.
Always handle the helmet with care and make sure that no one sits on it or drops it.
Never use the helmet once impacted
Clean the helmet with soft cloth, using common ph-neutral detergent diluted with clear water. The
cloth should not be soaking wet. Then wipe the helmet gently with a clean wet soft cloth and leave
it to dry completely, but not in direct sunlight.
With regard to helmets with removable interiors, carefully read the instruction manual for that
model before attempting to remove the interiors and carry out cleaning according to the
explanation provided. To clean the helmet do not use saline water or hot water (above 50ºC).
Never modify the helmet
Select the proper size!
The storage of the helmet
Shield care and cleaning
Notes for use of full-face helmet
After using the helmet, stow it away in the helmet bag and store on a level place such as a shelf;
the helmet may be damaged if it rolls around or falls down.
Do not leave the helmet in direct heat above 50ºC e.g. next to a heater or under direct sunlight in a
car.
Cautions for shield
If the visor is marked “Day Time Use Only”, visibility is limited to daylight conditions and it is not
suitable for use at night.
Tinted lenses are not suitable for use at night.
A visor and goggles with scratches lowers the visibility and this is very dangerous. Such visors
should never be used at night and should be replaced.
Contact with petroleum products and other solvents may impair the optical properties and weaken
the strength of the visor.
Never try to open or close nor remove the visor while riding.
After using your helmet, with a wet soft cloth, lightly wipe off any grime (e.g. dead insects, dirt,
sand, dust, etc.) on the shield and then fully wipe it clean using a dry soft cloth. When the shield
gets wet (e.g. rainwater), it should always be wiped with a soft cloth after use.
When cleaning the shield, never use any petroleum-based solvents or detergents containing
abrasives.
Contact with petroleum products and other solvents may impair the optical properties and reduce
the mechanical strength.
To clean the shield, apply some common ph-neutral detergent diluted with clear water using a soft
cloth and wipe gently. Finally, wipe it dry with a lint-free soft cloth. To clean the shield, do not use
saline water or hot water (above 50ºC).
When you wear a full-face helmet, the temperature in the helmet is maintained nearly constant
while riding but the surroundings are constantly changing since you are moving at a high speed.
For this reason, in case of sudden rain, entering a tunnel or in a place with a large height
difference, the shield can be fogged suddenly because of the difference in temperature
in-and-outside the helmet.
In case such a risk is expected, please use caution with adjusting the shield or slowing down your
speed in advance.
Never open or close the shield nor adjust the ventilation shutter while riding since it is very
dangerous. Adjust the shield before riding.
Any paint, glue, adhesive stickers, etc. (or the use of detergents and solvents other than those
prescribed) may not only reduce the original protective performance of the helmet considerably,
but may also cause damage to the helmet that cannot be detected by the naked eye.
Do not paint or apply solvent
Handle your helmet with care
Do not toss your helmet over a floor or sit on it. The helmet absorbs an impact every time it is
handled roughly and its impact-absorbing capacity will be decreased. Handle your helmet with
care to assure its full intended function in the event of an accident.
Do not use your helmet for any purpose other than to use for protecting your head while riding.
Chinstrap
Open/Close of Chin
Ventilation
Slide the shutter
backwards
Slide the shutter
backwards
Slide the shutter
forwards
Slide the shutter
forwards
Pull it towards
the angle of
button end
Hook of
Shield
Ratchet
Hook of
Shield
Ratchet
Hook on
shield
mechanism
Hook on shield
mechanism
Cover the Shield
Ratchet
First, stop at this
position
Then insert
the shield
in the
sense of
the arrow
as far as it
goes
Proper sized flat-blade
screwdriver
Screw-inserting
hole
Pinlock® Original Insert Lens has international patent
protection and is a registered brand name of Pinlock
systems B.V. Further patents have been applied for.
Flex the shield when the Pinlock®
Original Insert Lens into the
eccentric pins.
Section view of
the shield
Insert Lens after Attachment” and adjust the lens.
so that the Pinlock® Original Insert Lens will be pushed out
and there would not be any space between the Pinlock®
Original Insert Lens and the shield.
so that the Pinlock® Original Insert Lens will
be loose.
Facing the eccentric
pins inwards
Facing the eccentric
pins outwards
Pinlock® Original Insert Lens is pushed out so
that it will be in close contact with the shield.
Loosening the Pinlock®
Original Insert Lens
* Please read carefully the “CAUTION” and the CAUTION *Pinlock® Original Insert
Lens on the next page.
–How to remove the cheek pads–
Where
cheek
touches
IMPORTANT
Hold the interlining
around the
centre and
pull it up.
COOLMAX® is used for the interior fabrics so as to allow quick
evaporation of sweat and brings cool and comfortable use.
Evaporate sweat quickly to achieve cool and comfortable use
Optionalaccessories
Fasten the chinstraps before riding
Helmet care and cleaning
Insert
in-between
Insert
in-between
ENG-5
Do not paint or apply solvent
Any paint, glue, adhesive stickers, etc. (or the use of detergents and solvents other than those
prescribed) may not only reduce the original protective performance of the helmet considerably,
but may also cause damage to the helmet that cannot be detected by the naked eye.
Handle your helmet with care
Do not toss your helmet over a oor or sit on it. The helmet absorbs an impact every time it is
handled roughly and its impact-absorbing capacity will be decreased. Handle your helmet with
care to assure its full intended function in the event of an accident.
Do not use your helmet for any purpose other than to use for protecting your head while riding.
The storage of the helmet
After using the helmet, stow it away in the helmet bag and store on a level place such as a shelf;
the helmet may be damaged if it rolls around or falls down.
Do not leave the helmet in direct heat above 50ºC e.g. next to a heater or under direct sunlight in a
car.
Shield care and cleaning
After using your helmet, with a wet soft cloth, lightly wipe off any grime (e.g. dead insects, dirt,
sand, dust, etc.) on the shield and then fully wipe it clean using a dry soft cloth. When the shield
gets wet (e.g. rainwater), it should always be wiped with a soft cloth after use.
When cleaning the shield, never use any petroleum-based solvents or detergents containing
abrasives.
Contact with petroleum products and other solvents may impair the optical properties and reduce
the mechanical strength.
To clean the shield, apply some common ph-neutral detergent diluted with clear water using a soft
cloth and wipe gently. Finally, wipe it dry with a lint-free soft cloth. To clean the shield, do not use
saline water or hot water (above 50ºC).
Cautions for shield
Notes for use of full-face helmet
If the visor is marked “Day Time Use Only”, visibility is limited to daylight conditions and it is not
suitable for use at night.
Tinted lenses are not suitable for use at night.
A visor and goggles with scratches lowers the visibility and this is very dangerous. Such visors
should never be used at night and should be replaced.
Contact with petroleum products and other solvents may impair the optical properties and weaken
the strength of the visor.
Never try to open or close nor remove the visor while riding.
When you wear a full-face helmet, the temperature in the helmet is maintained nearly constant
while riding but the surroundings are constantly changing since you are moving at a high speed.
For this reason, in case of sudden rain, entering a tunnel or in a place with a large height
difference, the shield can be fogged suddenly because of the difference in temperature
in-and-outside the helmet.
In case such a risk is expected, please use caution with adjusting the shield or slowing down your
speed in advance.
Never open or close the shield nor adjust the ventilation shutter while riding since it is very
dangerous. Adjust the shield before riding.

ENG
6
When the chinstrap covers of AEROBLADE-III helmet become dirty, they may be
washed after detaching them from the chinstraps.
–DETACHING–
Undo the snap at the end of each chinstrap.
Pull the chinstrap cover from the chinstrap to detach it.
Remove/Replace Chinstrap covers1
● When washing the chinstrap covers, put them into
a washing net or a similar item to prevent fibers
from being damaged by a washing machine.
●If fastening the chinstrap cover in the reverse
direction, the D ring will be hidden, therefore,
pay attention to its direction when attaching it.
Snap
Chinstrap
cover
–ATTACHING–
In the reverse order of
detaching (Pay attention
to the direction of the
chinstrap cover), let the
chinstrap go through
from the upper portion of
the chinstrap cover.
Finally, fasten the snap.
”ECE22-05 approval label”
●This label shows that the product conforms to the test standard ECE22-05, and is issued one sheet per one
product with a serial number authorized by the inspection organization thereof. In sales in European areas, it is
obliged to display this label by sewing it directly on a chinstrap.
Normalcondition
Normalcondition
Snap Snap
CAUTION!
Chinstrap
ENG-6
Remove/Replace Chinstrap covers
When the chinstrap covers of AEROBLADE-III helmet become dirty, they may be
washed after detaching them from the chinstraps.
–DETACHING–
Undo the snap at the end of each chinstrap.
Pull the chinstrap cover from the chinstrap to detach it.
–ATTACHING–
detaching (Pay attention
to the direction of the
chinstrap cover), let the
chinstrap go through
from the upper portion of
the chinstrap cover.
”ECE22-05 approval label”
●This label shows that the product conforms to the test standard ECE22-05, and is issued one sheet per one
product with a serial number authorized by the inspection organization thereof. In sales in European areas, it is
obliged to display this label by sewing it directly on a chinstrap.
●When washing the chinstrap covers, put them into
from being damaged byawashing machine.
●If fastening the chinstrap cover in the reverse
direction, the D ring will behidden, therefore,
pay attention to its direction when attaching it.
CAUTION!
a
b
In the reverse order of
Finally, fasten the snap.
a
b

ENG
AEROBLADE-III Series Parts List and Table for
Replacement
Contact for inquiries on the products and request
for repair:
NOTE Breath Guard Pro (Optional accessory)
Shield rubber
trim
Shield
rubber
trim
Insert
in-between
Put the interlining into the inside of the rubber
trim from both sides towards the center by
hands.
Put the interlining to such an extent that the
edge of the frame rubber is almost flat with the
Wind Shutter-2.
Insert
in-between
The Wind Shutter-2 is included in the package as a standard accessory.
This accessory is intended to reduce the introduction of wind from chin area while
riding. It can be attached and detached
as desired according to seasons and
intended applications.
NOTE
To close
To close
To open
To open
To close
To close
To open
To open
To close
To open
Rubber trim
(front)
Wind Shutter-2
Cheek pad
Cheek pad
Cheek pad
Fig.2
Rubber trim
(front)
Rubber trim
(front)
Installation is complete.
Wind Sutter-2Wind Sutter-2
Fig.3
Fig.4
Included in package
Chin strap cover
(R/L) ×1set
Exchangeable
Exchangeable among
all sizes
Shield
※シールドが止まる一番上まで上げる
Move the shield up as far as it goes.
Fig.1
Fig.2
Release Button
Release Button
aPressing down the buttonaPressing down the button
Release
button end
Fig.2
Cheek
pad
Cheek
pad
Interlining
Chinstrap
Fig.1
Hook and loop fastener
Cheek pad
Snap
Shield Ratchet Screw
Shield
Ratchet
Fig.3
❷ ❸
❹
A
Shield
Head Ventilation Rear Ventilation
AEROBLADE-Ⅲ取扱説明書・英語版レイアウト全頁（2012.06.14修正）
2012-JUN-EAB3-JPK
KabutoEuropeB.V.
Theems272491BRDenHaagTheNetherlands
Office:+31(0)703204014
URL:www.kabuto-europe.com
9 Remove/Replace Cheek Pads・・・・・ P-17
a0Remove/Replace Inner Pad・・・・・ P-18

Exchangeable Inner Pad, Cheek Pads and Chinstrap covers ・・・・・ P-20

Cleaning of Inner Pad, Cheek Pads and Chinstrap covers ・・・・・ P-20
2 3
Instruction Manual Table of Contents
Helmet Description
NOTES BEFORE USE・・・・・ P-4
FORSAFEANDCOMFORTABLEUSE
CHINSTRAPS
AIR-CONDITIONINGFUNCTIONOFVENTILATIONS
SHIELD
INTERIOR(INNERPADANDCHEEKPADS)
aa Remove/Replace Wind Shutter-2・・・・・ P-21
as Remove/Replace Breath Guard・・・・・ P-22
WINDSHUTTER/BREATHGUARD
• AEROBLADE-ⅢSeries Parts List and Table for Replacement ・・・・・ P-24
Contact for inquiries and request for repair・・・・・ P-23
AEROBLADE-III Instruction Manual Table of Contents
・・・・・P-2
Helmet Description・・・・・P-3
INQUIRIES/PARTSLIST
1 Remove/Replace Chinstrap covers・・・・・ P-6
2 Fastening Chinstraps・・・・・ P-7
3 Open/Close Chin Ventilation・・・・・ P-7
4 "Ventilation System" and "Wake Stabilizer PATENTED"・・・・・ P-8
5 Open/Close Head Ventilation and Rear Ventilation・・・・・ P-9
Rear Ventilation
Shell
Chin Ventilation
Shield Ratchet
Pins for Pinlock® Original Insert Lens
(Eccentric pins)
Integrated Wake Stabilizer
(PATENTED)
Head Ventilation
Shield
6 Single Action Shield System PATENTED・・・・・ P-10
7 Detachment and Attachment of Shield Ratchets・・・・・ P-12
8 Pinlock® Original Insert Lens・・・・・ P-14
6 7
When the chinstrap covers of AEROBLADE-III helmet become dirty, they may be
washed after detaching them from the chinstraps.
–DETACHING–
aUndo the snap at the end of each chinstrap.
bPull the chinstrap cover from the chinstrap to detach it.
Remove/Replace Chinstrap covers1
● When washing the chinstrap covers, put them into
a washing net or a similar item to prevent fibers
from being damaged by a washing machine.
●If fastening the chinstrap cover in the reverse
direction, the D ring will be hidden, therefore,
pay attention to its direction when attaching it.
Snap
Chinstrap
cover
–ATTACHING–
aIn the reverse order of
detaching (Pay attention
to the direction of the
chinstrap cover), let the
chinstrap go through
from the upper portion of
the chinstrap cover.
bFinally, fasten the snap.
”ECE22-05 approval label”
●This label shows that the product conforms to the test standard ECE22-05, and is issued one sheet per one
product with a serial number authorized by the inspection organization thereof. In sales in European areas, it is
obliged to display this label by sewing it directly on a chinstrap.
Normalcondition
Normalcondition
Snap Snap
aLet the strap go through the D ring,
and pull the strap to the direction of the
arrow to fasten it.
bFasten the snaps to prevent looseness
in the chinstrap.
2
WARNING!
WARNING!
Be sure to fasten the chinstrap
securely.
Otherwise, in case of falling down
or an accident while riding, the
helmet may drop off, and may
cause serious injuries.
Fastening Chinstraps Dring Chinstrap
Snap
Never operate the shutter while riding because it is very hazardous.
Operate the shutter before riding.
CAUTION!
Slide the shutter upwards to shut off air
intake.
Slide the shutter downwards to take in air.
3
ChinVentilation
To open
To close
8
4
The ventilation system effectively takes
outer air in and pushes the inner humid
air out by the air pressure from the front
while riding. The ventilations are
equipped with a shutter which prevents
cold air and water drops from coming
into your helmet.
The Wake Stabilizer PATENTED , KABUTO’s
unique system, is developed by analyzing the
results of wind tunnel experiments at several
angles. This unique system controls the airflow
around the helmet and reduces loads while
riding.
"Ventilation System" and "Wake StabilizerPATENTED"
Integrated Wake Stabilizer PATENTED
Ventilation System:
Head Ventilation Rear Ventilation
9
5Open/Close Head Ventilation and Rear
Slide the shutter backwards to introduce air
from the outside.
Slide the shutter forwards to shut off air
from the outside.
–Open/ close Head Ventilation–
Slide the shutter backwards to discharge
the inside humid air forcibly.
–Open/close Rear Ventilation–
Slide the shutter forwards to stop forcing
out the inside stuffy air.
CAUTION!
Do not put strong pressure on the ventilations.
Make sure to treat them with care.
Please read the “WARNING” and “Repairing the ventilations” on the next page.
10
The “Single Action Shield System PATENTED” is the shield replacement system developed
by KABUTO. The system allows quick shield replacement for riding and racing
conditions and easy maintenance.
6Single Action Shield SystemPATENTED
WARNING!
● Operating the shutter while riding is very dangerous. Never operate the
shutter while riding. Operate it before riding.
● The air-ducts (air intakes and discharge holes) of the head ventilations and
the rear ventilation are designed in the proper sizes and quantities
considered a large impact in the event of accidents and falling down.
Customizing by enlarging or making more air-ducts would reduce the safety
performances significantly and can cause serious injuries in case of an
accident. Never customize your helmet.
CAUTION
●The shield is so constructed that it cannot
be removed unless it is moved up to the
highest position.
●Do not pull or twist the shield by force to
remove it. Such action may damage the
shield and ratchet system.
●●Handle the removed shield with care in
order not to damage it.
Repairing the ventilations
When each ventilation is damaged, contact your local authorized Kabuto
dealer. (See Pages 23 to 25).
Please be informed that we may not accept repairing, in the case the safety
performance of the helmet will be degraded.
–How to remove the shield–
aMove the shield up (Fig. 1). (Move it up as far as
it goes.)
bAs shown in Fig. 2, pull the shield in the direction
of the arrow while pressing down the release
button on the shield. One side of the shield is
completely removed.
＊The shield can be removed easily by pulling it
along the angle of the end of release button.
cRepeat the same procedure for removing the
other side of the shield. Then the entire shield
can be completely removed.
11
CAUTION
●Do not push or twist the shield by
force when installing it. Such action
may damage the shield and ratchet
system.
●After the installation of the shield has done, be sure to pull it lightly towards
the removing direction to make sure that it is securely installed.
●After the installation of the shield is completed, open and close the shield
three to four times to make sure that the shield works properly.
–How to attach the shield–
WARNING!
●After the installation of the shield, make sure the shield is securely installed
and that it is properly opened and closed before riding. If the shield does not
work properly, or is installed insecurely, it may cause a failure in opening
and closing the shield or lead to the removal of the shield while riding,
thereby causing a great risk. If the opening and closing operations are not
properly performed or abnormal noise is heard during these operations,
check the steps in the installation procedure and repeat the installation
procedure from the start.
●The shield is a consumable item. If the shield surface is damaged by a bug,
stone, etc., it may hinder the vision, thereby causing a great risk. If the
shield gets extremely dirty or scratched, replace it with a new one.
a
As shown in 1and 2, align the angles of the
shield release button and the part Aon the
Shield Ratchet, and set the mechanical part
of the shield on the ratchet as shown in 3.
bInsert the shield in the direction of the arrow
as far as it goes, then the shield can be
attached. Follow the same procedure to
attach the shield on the other side. (
D
The
installation of the shield is complete).
14 15
CAUTION
●Flex the shield properly when fitting the Pinlock® Original Insert Lens.
Otherwise, eccentric pins ｍay be damaged.
●Clean the inside of the shield before applying the Pinlock® Original Insert Lens.
Pay attention not to touch the anti-fogging part of the silicon seal on the
Pinlock® Original Insert Lens.
●Do not use any petroleum products, thinner, glass cleaner, etc. It will degrade
the material of the Pinlock® Original Insert Lens.
●Do not leave the Pinlock® Original Insert Lens where the temperature may
surpass 50℃or near a heater, neither use a drier nor fire for drying. Heat may
degrade the material of the Pinlock® Original Insert Lens.
CAUTION
●Pinlock® Original Insert Lens is only for exclusive visors.
●If rain or water drops come in the space between the Pinlock® Original Insert
Lens and the shield, please detach the Pinlock® Original Insert Lens from the
shield and dry them out. Then, reattach the Pinlock® Original Insert Lens on the
shield.
●Please remove the Pinlock® Original Insert Lens at times for maintenance.
Otherwise the silicon seal of the lens would adhere to the shield.
●Do not use any shields or pins other than exclusive ones for the Pinlock®
Original Insert Lens.
●Please be informed that if you are riding with the ventilations closed or using the
Wind Shutter, may cause the Pinlock® Original Insert Lens to become fogged.
●Please replace Pinlock® Original Insert Lens if the anti-fog performance
decreases and/or being scratched.
●Silicon seal may come into view depending on the riding position.
CAUTION *Pinlock® Original Insert Lens
16
18 19
17
aUndo the snaps at the forehead area
by pulling them down as shown in
Fig.1
bUndo the 3 snaps at the rear, then the
inner pad can be removed. (Fig.2)
aInsert the interlining at the temple
areas as shown in Fig.1.
bInsert the 3 snaps on the front as
shown in Fig.2.
cFasten the 3 snaps at the rear to
complete attaching the pad.
3 snaps
Snap
AEROBLADE-III interiors are exchangeable as shown in the table below. Fine fitting
can be achieved by changing only cheek pads etc.
Exchangeable Inner Pad, Cheek Pads and Chinstrap covers
AEROBLADE-III Inner pad
Exchangeable Included in package
Inner pad × 1pce
Inner pad × 1pce
Interchangeable between
the sizes of XS, S and M
Interchangeable between
the sizes of L and XL
Pad size (Thickness)
XS (19mm)
S (15mm)
M (9mm)
L (12mm)
XL (9mm)
Shell size
M
L
Exchangeable Included in package
Cheek Pad ×1 set
(Right and Left)
Exchangeable among
all sizes
Pad size (Thickness)
XS (39mm)
S (35mm)
M (24mm)
L (29mm)
XL (20mm)
Shell size
M
L
AEROBLADE-III Cheek pads
●The interiors of this helmet are washable by a washing machine. Put each pad in a washing
net and wash them separately.
●Use detergent in cold water or warm water for cleaning. Never use hot water, chemical
detergents, and organic solvents for cleaning the pads. The use of these agents may degrade
the quality and damage the pads.
●Even commercially-available detergent may cause a little discolouration of the pad depending
on the type of detergent. Thus, please wash each pad separately as much as practical.
●If the pad is washed in a washing machine having a drying function in which the temperature is
increased to 50ºC or more, it may cause deterioration in quality and damage of the pads.
Do not use such a device for cleaning of the pad.
●Drain a pad after washing and dry the pad in shade so that it is not exposed to direct sunlight.
After making sure that it is dried enough, attach it on the helmet.
●The inner pad and the cheek pad are consumable items. Even under normal usage, the fabric
material and inner foam may be worn and deteriorated depending on the frequency of usage.
Please replace the pads with new ones as appropriate.
Cleaning of Inner Pad,
Cheek Pads and Chinstrap covers
AEROBLADE-III Chinstrap cover
CAUTION
●Install the Wind Shutter-2 securely.
Insecure installation may cause falling of
the Wind Shutter-2 while riding.
●Do not use an adhesive agent or similar
items but install the Wind Shutter-2 according to the procedure given above.
Some components of an adhesive agent may damage the material of the helmet.
Remove/Replace Wind Shutter-2
–How to install Wind Shutter-2–
aRefer to Fig.1 and check the front side
and back side of the Wind Shutter-2.
bAs shown in Fig. 2, turn the helmet
over and attach the Wind Shutter-2 on
the front (chin area) of the helmet.
In doing this, insert the interlining of
both sides of the Wind Shutter-2
in-between the front area of the cheek
pad and the rubber trim.
cAs shown in Fig. 3, insert the interlining
of the Wind Shutter-2 uniformly into the
inside of the rubber trim from both
sides towards the centre.
d
Put the interlining to such an extent that
the edge of the frame rubber is almost flat
with the Wind Shutter-2. The attachment
of the Wind Shutter-2 is complete (Fig.4).
2120
Fig.1
CAUTION
●The following parts cannot be repaired to assure the
performance of the helmet.
●Helmet body (Shell) ●Shock absorbing liner
●Chinstraps including D rings
●Contact the authorized KABUTO dealers for detailed
information on repairing.
AEROBLADE-III Series Parts for Repair
AEROBLADE-III Series Parts for Replacement
1
2
2
1
2
3
4
5
6
7
3
4
5
6
7
B
A
2-b
5(L)
1-b
1-c
1-a
1-d
5(R)
2-b
2-a(R)
2-a(L)
4(R)
4(L)
SAF-PShield
SAF-PPinlock®OriginalInsertLens
SAFShieldratchetsset
SAFShieldratchetsscrewset
AEROBLADE-ⅢInnerpad
AEROBLADE-ⅢCheekpadsset
AEROBLADE-ⅢChinstrapcovers
BreathGuardNo.4
WindShutterNo.2
SAFshield＊withpostsforReplaceshield
SAFmirrorshield ＊withpostsforReplaceshield
Replaceshield
BreathGuardPro
1-a:SAF-PShield（standard：Clear）×１pce
1-b:Shieldlever×1pce
1-c:2.3X6B-0screw×1pce
1-d:Pinlock®OriginalInsertLens（Clear）×1pce
2-a:SAFratchets(R/L)×1set
2-b:7L-Bscrew×4pcs
2-b:7L-Bscrew×4pcs
*SeePage20（XS,S,M,L,XL）Innerpad×１pce
*SeePage20（XS,S,M,L,XL）Cheekpads(R&L)×1set
Chinstrapcover（R/L）×1set
BreathGuardNo.4×１pce
WindShutterNo.2×１pce
Clear,Lightsmoke,Mediumsmoke,Smoke
Silvermirror,Bluemirror
Clearx5pcs
Smokex3pcs
Silvermirrorx3pcs
BreathGuardPro×１pce
Eachcolour/Rightside・Eachcolour/Leftside
Eachcolour
Eachcolour
Head-ventilation
Rear-ventilation
Chin-ventilation
Purchasable
Purchasable
Purchasable
A
B
C
No. Parts
Partname&repairs Colour/Side Remarks
Contains
●The following parts except some are repaired only at the KABUTO dealers and are not available for direct sales to
users in general.
●These parts are repaired at cost to the user except damage attributable to a defect in material and workmanship
of KABUTO helmets.
■Prefer to page 23 for more information on repairing.
[Replaceshieldneedsthepostsfor
attachmentexclusiveforReplaceshield.
Thepostsareattachedon"SAFshield",
above.
24 25
–How to remove Wind Shutter-2–
Firmly hold the interlining area around
the centre of the Wind Shutter-2 and pull
it up. Then the Wind Shutter-2 will be
removed.
22
CAUTION
To remove the Wind Shutter-2, gently
pull up and take off carefully.
Otherwise the cloth and/or a part may
be damaged.
Remove/Replace Breath Guard
The "Breath Guard" may be detached or
attached according to your needs.
–Detaching–
Grip the Breath Guard securely, and pull
it out to remove it.
–Attaching–
As shown in the figure, set the centre of
the Breath Guard onto the centre of the
helmet, and push in the Breath Guard
between the shield rubber trim and the
chin liner.
CAUTION
Do not use an adhesive agent but
follow the procedure given above to
attach the Breath Guard.
Some components of an adhesive
agent may damage the material of the
helmet.
In addition to this standard Breath Guard, Breath Guard Pro, a larger size than Breath
Guard is available as an optional accessory. Breath Guard Pro is available at
authorized dealers or sales stores of KABUTO helmets.
23
●When sweat comes out from the body, COOLMAX® allows discharging moisture to the
outside and takes in air from the outside to cool and dry your body. As a result, the
temperature on the body surface is lowered and exercise great moist adjustment
accordingly.
●COOLMAX® provides a natural touch to the texture with soft and light weight and good
permeability properties.
*COOLMAX® is the registered trade name of INVISTA.
■Contact the authorized KABUTO dealer for request of repair.
○After we received an article to be repaired, there may be a case that we cannot
accept your order for repairing if it is judged that the safety performance of the
helmet cannot be assured by repairing.
■The following parts cannot be repaired in terms of assuring the performance of the
helmet.
●Helmet body (Shell)
●Shock absorbing liner
●Chinstraps including D rings (Main body, chin area )
*Contact authorized KABUTO dealers for detailed information about repair and others.
Contact an authorized dealer of Kabuto helmets about the products and request for repair
Request for repair
Parts that cannot be repaired
–How to install the Shield Ratchet–
aFirst, check the side of the
Shield Ratchet as shown in
Fig.1.
bPlace the Shield Ratchet in the hollow
space on the side of the helmet and
align the mounting holes on the shield
ratchet with the mounting holes on the
helmet (Fig. 2).
cFasten both Shield Ratchet Screws
clockwise securely. Repeat the same
procedure on the other Shield Ratchet.
The Shield Ratchets are installed (Fig.
3).
Right Left
Helmet
Fig.1
Fig.2
12
The “Shield Ratchet” is a part to control the open/close the shield and the function of
the “Single Action Shield System PATENTED”.
When the shield is completely removed in the procedure mentioned in 6“Single Action
Shield System PATENTED”, the Shield Ratchet appears.
7Remove/Replace of Shield Ratchets
–How to remove the Shield Ratchet–
Turn the Shield Ratchet Screws on the
Shield Ratchet counterclockwise using a
proper size flat-blade screwdriver until
the screws are removed.
Then, the shield ratchet can be
removed. Follow the same
procedure to remove the
Shield Ratchet on the other
side.
Shield Ratchet
13
CAUTION
●Use the proper sized screwdriver to remove the Shield Ratchet Screws. Turn
the screw by applying the screwdriver vertically to the screw. If the improper
sized screwdriver is used or the screw is turned diagonally, the threads may
be stripped.
●Do not lose the removed screws.
CAUTION
●Do not fasten the Shield Ratchet Screws too tight. Too much tightening of
the screws may damage screws and other parts.
●Fasten the Shield Ratchet Screws by applying the screwdriver vertically to
the screws. If the screws are fastened by applying a screwdriver diagonally,
the threads may be stripped.
WARNING!
●The Shield Ratchet is an important part for open/close the shield. Install the
Shield Ratchet securely. After the installation is completed, check to see that
the shield can be closed to the lowest position and opened and closed
correctly.
●Check and fasten the Shield Ratchet Screws regularly. Riding with the
loosened Shield Ratchet Screws is very dangerous as the shield may be
removed while riding.
Remove/Replace Cheek Pads
Remove the cheek pad from hook and loop
fastener and the snaps by gripping it firmly then
pull it out. (Fig.1)
–Attachment of Cheek pads– (Fig.2)
aCheck the side of the cheek pad.
bInsert the interlining in-between the shell and
the liner, then place the chinstrap as shown.
cFasten securely the hook and loop fastener
and 2 snaps on the back of the cheek pad.
Follow the same steps on the other side.
When removing the cheek pad, be sure to
grip the base of cheek pad where the hook
and loop fastener and the snaps are
attached. Otherwise, the cheek pad may be
damaged.
CAUTION
Be sure that the cheek pads are attached on the helmet securely before riding.
It is hazardous to use this helmet without cheek pads or attaching the cheek pads
improperly.
CAUTION
To remove the inner pad, do not pull the interlining and snaps by force but gently
pull them out. If they are pulled out by force, the fabrics of the pad and other parts
may be damaged.
CAUTION
●If the inner pad is not securely installed, the helmet may be unstable while
riding, thereby causing a great risk. Fasten the snaps properly.
●It is also important to attach the pads properly to wear your helmet comfortably.
10
Remove/Replace Inner pad
–How to remove the inner pad– –How to attach the inner pad–
Fig.1
Fig.1
Fig.2
Fig.2
Fig.3
●The parts listed above are available from an authorized KABUTO dealer.
●Parts with colour variations, specify your desired colour in placing an order.
●The materials and specifications are subject to change without notice for further improving the
performance of the product.
●Check out our website for details about the parts.
8
Pinlock® Original Insert Lens
aApply the silicon seal side of the Pinlock® Original Insert Lens on the inside of the
shield, without peeling off the protective film on the lens. At the time, apply the
Pinlock® Original Insert Lens on the inside of the shield by clicking it into the
eccentric pins. (Fig 1 and 2)
Fig.2Fig.1
Sectionview
Protective film
Silicon seal Shield
Inside of the shield
Pinlock®
Original Insert Lens
Pinlock® Original Insert Lens prevents the shield from fogging caused by thermal
changes in winter or rainy weather etc.
Maintaining the proper space between the shield and the Pinlock® Original Insert
Lens provides clear vision by balancing the inner and outer temperature.
Pinlock® Original Insert Lens:
–How to Fit the Pinlock® Original Insert Lens–
aRemove the shield from the helmet.
bRemove the Pinlock® Original Insert Lens from
the eccentric pins with flexing the shield. (Fig.6)
How to Adjust Pinlock® Original Insert Lens
after Attachment:
Adjust the Pinlock® Original Insert Lens if
there is any space between the lens and the
shield.
aRemove the shield from the helmet and
detach the Pinlock® Original Insert lens from
the shield.
bAdjust the eccentric pins by turning them
with a tool. (Fig. 7)
cFit the Pinlock® Original Insert Lens back on
the shield. Make sure the Pinlock® Original
Insert Lens and the shield do not have any
space in-between after attaching the shield
on the helmet. If there is any space please
follow the same steps again.
Fig.3 Fig.4
Fig.5
Silicon sealSilicon seal
Protective film
Shield
Eccentric pins
Silicon seal
*without any space
Fig.6
Fig.7
Face the eccentric pins inwards
Face the eccentric pins outwards
Eccentric pins Eccentric pins
cMake sure if the overall
silicon seal of the
Pinlock® Original Insert
Lens is attached firmly
to the shield by
mounting the shield on
the helmet. If there is
any space between
them, refer to “How to
Adjust Pinlock® Original
*Please mount the shield on the helmet when checking if the Pinlock® Original Insert Lens is attached firmly to the
shield. Otherwise, the shield might be spread out by the pressure from the lens and it cannot be assured if the lens
has attached on the shield firmly.
dPeel off the protective film on the Pinlock® Original Insert Lens.
bFlex the shield when the Pinlock® Original Insert Lens into the eccentric pins.
(Follow 3)
– How to Remove Pinlock® Original Insert Lens –
Original Insert Lens
9
11
12
Helmet Interiors
●Chinstraps
●Cheek Pads
●Inner Pads
●Chinstrap Covers
Wind Shutter-2 (Packaged in)
Breath Guard
3 snaps
Downwards
Upwards
Air-duct
Shutter
Shutter
Shutter
Air-duct
Shutter
Air-duct
Shutter
Wake Stabilizer PATENTED
Outer air
Humid air
Liner
Shell
Humid air inside helmet
Rear Ventilation
Outer air
Outer air
Liner Shell
Head Ventilation
–AEROBLADE-III Ventilation system–
❶
Same angleSame angle
Shield RatchetShield Ratchet
Shield Release Button
A
Shield Ratchet
Shield Ratchet Screw
Front Front
Interlining
Left cheek Right cheek
Interlining
Chin liner
Breath Guard
Centre of the helmet
Breath Guard
C
Front Back
*Stitching side is back
Wind Shutter-2
Interlining
Wind Shutter-2Wind Shutter-2
Instruction Manual
PRIOR TO USE, READ THIS INSTRUCTION
MANUAL THOROUGHLY AND KEEP THIS
FOR FUTURE REFERENCE
BEFORE USE
Instruction Manual
NOTE
IMPORTANT
45
NOTES BEFORE USE
Thank you very much for purchasing a KABUTO helmet.
This Instruction Manual describes proper handling, various functions and
remove/replace each part of this helmet. Please read this Instruction Manual
thoroughly prior to use.
After reading this, keep this Manual for future reference.
The helmet is just one element of protection, it is intended to minimize the risk
in the event of an accident. It cannot ensure complete safety.
Use this helmet properly based on this understanding.
Please understand and follow the instructions and information in this
Instruction Manual to enjoy your safe ride.
It is very dangerous to wear a too large sized helmet. This may wobble while riding. If you wear a
too small size helmet, it tightens up and hurts your head. Thus, it is important to select the proper
size.
The helmet is designed to be retained by straps under the chin. In order to assure proper
protection, the helmet should fit your head. When worn, adjust it to rest properly on the head,
securely fasten the chinstraps to ensure safety. The chinstraps prevent the helmet from coming off
in most cases.
In order to fully maintain the performance of this helmet, do not attempt to take apart or change the
helmet in any manner such as making holes in it or cutting it.
Liners are essential for the intended performance of the helmet.
This helmet has been designed to absorb the impact energy when components as shell and liners
are partially destroyed by an impact.
Even if visually no damage is apparent, it could be seriously damaged by a small impact.
Regardless of the degree of damage, the helmet that underwent an impact or was abused even
only once should not be used anymore.
Always handle the helmet with care and make sure that no one sits on it or drops it.
Never use the helmet once impacted
Clean the helmet with soft cloth, using common ph-neutral detergent diluted with clear water. The
cloth should not be soaking wet. Then wipe the helmet gently with a clean wet soft cloth and leave
it to dry completely, but not in direct sunlight.
With regard to helmets with removable interiors, carefully read the instruction manual for that
model before attempting to remove the interiors and carry out cleaning according to the
explanation provided. To clean the helmet do not use saline water or hot water (above 50ºC).
Never modify the helmet
Select the proper size!
The storage of the helmet
Shield care and cleaning
Notes for use of full-face helmet
After using the helmet, stow it away in the helmet bag and store on a level place such as a shelf;
the helmet may be damaged if it rolls around or falls down.
Do not leave the helmet in direct heat above 50ºC e.g. next to a heater or under direct sunlight in a
car.
Cautions for shield
If the visor is marked “Day Time Use Only”, visibility is limited to daylight conditions and it is not
suitable for use at night.
Tinted lenses are not suitable for use at night.
A visor and goggles with scratches lowers the visibility and this is very dangerous. Such visors
should never be used at night and should be replaced.
Contact with petroleum products and other solvents may impair the optical properties and weaken
the strength of the visor.
Never try to open or close nor remove the visor while riding.
After using your helmet, with a wet soft cloth, lightly wipe off any grime (e.g. dead insects, dirt,
sand, dust, etc.) on the shield and then fully wipe it clean using a dry soft cloth. When the shield
gets wet (e.g. rainwater), it should always be wiped with a soft cloth after use.
When cleaning the shield, never use any petroleum-based solvents or detergents containing
abrasives.
Contact with petroleum products and other solvents may impair the optical properties and reduce
the mechanical strength.
To clean the shield, apply some common ph-neutral detergent diluted with clear water using a soft
cloth and wipe gently. Finally, wipe it dry with a lint-free soft cloth. To clean the shield, do not use
saline water or hot water (above 50ºC).
When you wear a full-face helmet, the temperature in the helmet is maintained nearly constant
while riding but the surroundings are constantly changing since you are moving at a high speed.
For this reason, in case of sudden rain, entering a tunnel or in a place with a large height
difference, the shield can be fogged suddenly because of the difference in temperature
in-and-outside the helmet.
In case such a risk is expected, please use caution with adjusting the shield or slowing down your
speed in advance.
Never open or close the shield nor adjust the ventilation shutter while riding since it is very
dangerous. Adjust the shield before riding.
Any paint, glue, adhesive stickers, etc. (or the use of detergents and solvents other than those
prescribed) may not only reduce the original protective performance of the helmet considerably,
but may also cause damage to the helmet that cannot be detected by the naked eye.
Do not paint or apply solvent
Handle your helmet with care
Do not toss your helmet over a floor or sit on it. The helmet absorbs an impact every time it is
handled roughly and its impact-absorbing capacity will be decreased. Handle your helmet with
care to assure its full intended function in the event of an accident.
Do not use your helmet for any purpose other than to use for protecting your head while riding.
Chinstrap
Open/Close of Chin
Ventilation
Slide the shutter
backwards
Slide the shutter
backwards
Slide the shutter
forwards
Slide the shutter
forwards
Pull it towards
the angle of
button end
Hook of
Shield
Ratchet
Hook of
Shield
Ratchet
Hook on
shield
mechanism
Hook on shield
mechanism
Cover the Shield
Ratchet
First, stop at this
position
Then insert
the shield
in the
sense of
the arrow
as far as it
goes
Proper sized flat-blade
screwdriver
Screw-inserting
hole
Pinlock® Original Insert Lens has international patent
protection and is a registered brand name of Pinlock
systems B.V. Further patents have been applied for.
Flex the shield when the Pinlock®
Original Insert Lens into the
eccentric pins.
Section view of
the shield
Insert Lens after Attachment” and adjust the lens.
so that the Pinlock® Original Insert Lens will be pushed out
and there would not be any space between the Pinlock®
Original Insert Lens and the shield.
so that the Pinlock® Original Insert Lens will
be loose.
Facing the eccentric
pins inwards
Facing the eccentric
pins outwards
Pinlock® Original Insert Lens is pushed out so
that it will be in close contact with the shield.
Loosening the Pinlock®
Original Insert Lens
* Please read carefully the “CAUTION” and the CAUTION *Pinlock® Original Insert
Lens on the next page.
–How to remove the cheek pads–
Where
cheek
touches
IMPORTANT
Hold the interlining
around the
centre and
pull it up.
COOLMAX® is used for the interior fabrics so as to allow quick
evaporation of sweat and brings cool and comfortable use.
Evaporate sweat quickly to achieve cool and comfortable use
Optionalaccessories
Fasten the chinstraps before riding
Helmet care and cleaning
Insert
in-between
Insert
in-between
ENG-7
Fastening Chinstraps
Be sure to fasten the chinstrap
securely.
Otherwise, in case of falling down
or an accident while riding, the
helmet may drop off, and may
cause serious injuries.
Slide the shutter downwards to take in air.
Open/Close of Chin
Ventilation
WARNING!
Let the strap go through the D ring,
and pull the strap to the direction of the
arrow to fasten it.
Fasten the snaps to prevent looseness
in the chinstrap.
Slide the shutter upwards to shut off air
intake.
WARNING!
Never operate the shutter while riding because it is very hazardous.
Operate the shutter before riding.
To open
To close

ENG
AEROBLADE-III Series Parts List and Table for
Replacement
Contact for inquiries on the products and request
for repair:
NOTE Breath Guard Pro (Optional accessory)
Shield rubber
trim
Shield
rubber
trim
Insert
in-between
Put the interlining into the inside of the rubber
trim from both sides towards the center by
hands.
Put the interlining to such an extent that the
edge of the frame rubber is almost flat with the
Wind Shutter-2.
Insert
in-between
The Wind Shutter-2 is included in the package as a standard accessory.
This accessory is intended to reduce the introduction of wind from chin area while
riding. It can be attached and detached
as desired according to seasons and
intended applications.
NOTE
To close
To close
To open
To open
To close
To close
To open
To open
To close
To open
Rubber trim
(front)
Wind Shutter-2
Cheek pad
Cheek pad
Cheek pad
Fig.2
Rubber trim
(front)
Rubber trim
(front)
Installation is complete.
Wind Sutter-2Wind Sutter-2
Fig.3
Fig.4
Included in package
Chin strap cover
(R/L) ×1set
Exchangeable
Exchangeable among
all sizes
Shield
※シールドが止まる一番上まで上げる
Move the shield up as far as it goes.
Fig.1
Fig.2
Release Button
Release Button
aPressing down the buttonaPressing down the button
Release
button end
Fig.2
Cheek
pad
Cheek
pad
Interlining
Chinstrap
Fig.1
Hook and loop fastener
Cheek pad
Snap
Shield Ratchet Screw
Shield
Ratchet
Fig.3
❷ ❸
❹
A
Shield
Head Ventilation Rear Ventilation
AEROBLADE-Ⅲ取扱説明書・英語版レイアウト全頁（2012.06.14修正）
2012-JUN-EAB3-JPK
KabutoEuropeB.V.
Theems272491BRDenHaagTheNetherlands
Office:+31(0)703204014
URL:www.kabuto-europe.com
9 Remove/Replace Cheek Pads・・・・・ P-17
a0Remove/Replace Inner Pad・・・・・ P-18

Exchangeable Inner Pad, Cheek Pads and Chinstrap covers ・・・・・ P-20

Cleaning of Inner Pad, Cheek Pads and Chinstrap covers ・・・・・ P-20
2 3
Instruction Manual Table of Contents
Helmet Description
NOTES BEFORE USE・・・・・ P-4
FORSAFEANDCOMFORTABLEUSE
CHINSTRAPS
AIR-CONDITIONINGFUNCTIONOFVENTILATIONS
SHIELD
INTERIOR(INNERPADANDCHEEKPADS)
aa Remove/Replace Wind Shutter-2・・・・・ P-21
as Remove/Replace Breath Guard・・・・・ P-22
WINDSHUTTER/BREATHGUARD
• AEROBLADE-ⅢSeries Parts List and Table for Replacement ・・・・・ P-24
Contact for inquiries and request for repair・・・・・ P-23
AEROBLADE-III Instruction Manual Table of Contents
・・・・・P-2
Helmet Description・・・・・P-3
INQUIRIES/PARTSLIST
1 Remove/Replace Chinstrap covers・・・・・ P-6
2 Fastening Chinstraps・・・・・ P-7
3 Open/Close Chin Ventilation・・・・・ P-7
4 "Ventilation System" and "Wake Stabilizer PATENTED"・・・・・ P-8
5 Open/Close Head Ventilation and Rear Ventilation・・・・・ P-9
Rear Ventilation
Shell
Chin Ventilation
Shield Ratchet
Pins for Pinlock® Original Insert Lens
(Eccentric pins)
Integrated Wake Stabilizer
(PATENTED)
Head Ventilation
Shield
6 Single Action Shield System PATENTED・・・・・ P-10
7 Detachment and Attachment of Shield Ratchets・・・・・ P-12
8 Pinlock® Original Insert Lens・・・・・ P-14
6 7
When the chinstrap covers of AEROBLADE-III helmet become dirty, they may be
washed after detaching them from the chinstraps.
–DETACHING–
aUndo the snap at the end of each chinstrap.
bPull the chinstrap cover from the chinstrap to detach it.
Remove/Replace Chinstrap covers1
● When washing the chinstrap covers, put them into
a washing net or a similar item to prevent fibers
from being damaged by a washing machine.
●If fastening the chinstrap cover in the reverse
direction, the D ring will be hidden, therefore,
pay attention to its direction when attaching it.
Snap
Chinstrap
cover
–ATTACHING–
aIn the reverse order of
detaching (Pay attention
to the direction of the
chinstrap cover), let the
chinstrap go through
from the upper portion of
the chinstrap cover.
bFinally, fasten the snap.
”ECE22-05 approval label”
●This label shows that the product conforms to the test standard ECE22-05, and is issued one sheet per one
product with a serial number authorized by the inspection organization thereof. In sales in European areas, it is
obliged to display this label by sewing it directly on a chinstrap.
Normalcondition
Normalcondition
Snap Snap
aLet the strap go through the D ring,
and pull the strap to the direction of the
arrow to fasten it.
bFasten the snaps to prevent looseness
in the chinstrap.
2
WARNING!
WARNING!
Be sure to fasten the chinstrap
securely.
Otherwise, in case of falling down
or an accident while riding, the
helmet may drop off, and may
cause serious injuries.
Fastening Chinstraps Dring Chinstrap
Snap
Never operate the shutter while riding because it is very hazardous.
Operate the shutter before riding.
CAUTION!
Slide the shutter upwards to shut off air
intake.
Slide the shutter downwards to take in air.
3
ChinVentilation
To open
To close
8
4
The ventilation system effectively takes
outer air in and pushes the inner humid
air out by the air pressure from the front
while riding. The ventilations are
equipped with a shutter which prevents
cold air and water drops from coming
into your helmet.
The Wake Stabilizer PATENTED , KABUTO’s
unique system, is developed by analyzing the
results of wind tunnel experiments at several
angles. This unique system controls the airflow
around the helmet and reduces loads while
riding.
"Ventilation System" and "Wake StabilizerPATENTED"
Integrated Wake Stabilizer PATENTED
Ventilation System:
Head Ventilation Rear Ventilation
9
5Open/Close Head Ventilation and Rear
Slide the shutter backwards to introduce air
from the outside.
Slide the shutter forwards to shut off air
from the outside.
–Open/ close Head Ventilation–
Slide the shutter backwards to discharge
the inside humid air forcibly.
–Open/close Rear Ventilation–
Slide the shutter forwards to stop forcing
out the inside stuffy air.
CAUTION!
Do not put strong pressure on the ventilations.
Make sure to treat them with care.
Please read the “WARNING” and “Repairing the ventilations” on the next page.
10
The “Single Action Shield System PATENTED” is the shield replacement system developed
by KABUTO. The system allows quick shield replacement for riding and racing
conditions and easy maintenance.
6Single Action Shield SystemPATENTED
WARNING!
● Operating the shutter while riding is very dangerous. Never operate the
shutter while riding. Operate it before riding.
● The air-ducts (air intakes and discharge holes) of the head ventilations and
the rear ventilation are designed in the proper sizes and quantities
considered a large impact in the event of accidents and falling down.
Customizing by enlarging or making more air-ducts would reduce the safety
performances significantly and can cause serious injuries in case of an
accident. Never customize your helmet.
CAUTION
●The shield is so constructed that it cannot
be removed unless it is moved up to the
highest position.
●Do not pull or twist the shield by force to
remove it. Such action may damage the
shield and ratchet system.
●●Handle the removed shield with care in
order not to damage it.
Repairing the ventilations
When each ventilation is damaged, contact your local authorized Kabuto
dealer. (See Pages 23 to 25).
Please be informed that we may not accept repairing, in the case the safety
performance of the helmet will be degraded.
–How to remove the shield–
aMove the shield up (Fig. 1). (Move it up as far as
it goes.)
bAs shown in Fig. 2, pull the shield in the direction
of the arrow while pressing down the release
button on the shield. One side of the shield is
completely removed.
＊The shield can be removed easily by pulling it
along the angle of the end of release button.
cRepeat the same procedure for removing the
other side of the shield. Then the entire shield
can be completely removed.
11
CAUTION
●Do not push or twist the shield by
force when installing it. Such action
may damage the shield and ratchet
system.
●After the installation of the shield has done, be sure to pull it lightly towards
the removing direction to make sure that it is securely installed.
●After the installation of the shield is completed, open and close the shield
three to four times to make sure that the shield works properly.
–How to attach the shield–
WARNING!
●After the installation of the shield, make sure the shield is securely installed
and that it is properly opened and closed before riding. If the shield does not
work properly, or is installed insecurely, it may cause a failure in opening
and closing the shield or lead to the removal of the shield while riding,
thereby causing a great risk. If the opening and closing operations are not
properly performed or abnormal noise is heard during these operations,
check the steps in the installation procedure and repeat the installation
procedure from the start.
●The shield is a consumable item. If the shield surface is damaged by a bug,
stone, etc., it may hinder the vision, thereby causing a great risk. If the
shield gets extremely dirty or scratched, replace it with a new one.
a
As shown in 1and 2, align the angles of the
shield release button and the part Aon the
Shield Ratchet, and set the mechanical part
of the shield on the ratchet as shown in 3.
bInsert the shield in the direction of the arrow
as far as it goes, then the shield can be
attached. Follow the same procedure to
attach the shield on the other side. (
D
The
installation of the shield is complete).
14 15
CAUTION
●Flex the shield properly when fitting the Pinlock® Original Insert Lens.
Otherwise, eccentric pins ｍay be damaged.
●Clean the inside of the shield before applying the Pinlock® Original Insert Lens.
Pay attention not to touch the anti-fogging part of the silicon seal on the
Pinlock® Original Insert Lens.
●Do not use any petroleum products, thinner, glass cleaner, etc. It will degrade
the material of the Pinlock® Original Insert Lens.
●Do not leave the Pinlock® Original Insert Lens where the temperature may
surpass 50℃or near a heater, neither use a drier nor fire for drying. Heat may
degrade the material of the Pinlock® Original Insert Lens.
CAUTION
●Pinlock® Original Insert Lens is only for exclusive visors.
●If rain or water drops come in the space between the Pinlock® Original Insert
Lens and the shield, please detach the Pinlock® Original Insert Lens from the
shield and dry them out. Then, reattach the Pinlock® Original Insert Lens on the
shield.
●Please remove the Pinlock® Original Insert Lens at times for maintenance.
Otherwise the silicon seal of the lens would adhere to the shield.
●Do not use any shields or pins other than exclusive ones for the Pinlock®
Original Insert Lens.
●Please be informed that if you are riding with the ventilations closed or using the
Wind Shutter, may cause the Pinlock® Original Insert Lens to become fogged.
●Please replace Pinlock® Original Insert Lens if the anti-fog performance
decreases and/or being scratched.
●Silicon seal may come into view depending on the riding position.
CAUTION *Pinlock® Original Insert Lens
16
18 19
17
aUndo the snaps at the forehead area
by pulling them down as shown in
Fig.1
bUndo the 3 snaps at the rear, then the
inner pad can be removed. (Fig.2)
aInsert the interlining at the temple
areas as shown in Fig.1.
bInsert the 3 snaps on the front as
shown in Fig.2.
cFasten the 3 snaps at the rear to
complete attaching the pad.
3 snaps
Snap
AEROBLADE-III interiors are exchangeable as shown in the table below. Fine fitting
can be achieved by changing only cheek pads etc.
Exchangeable Inner Pad, Cheek Pads and Chinstrap covers
AEROBLADE-III Inner pad
Exchangeable Included in package
Inner pad × 1pce
Inner pad × 1pce
Interchangeable between
the sizes of XS, S and M
Interchangeable between
the sizes of L and XL
Pad size (Thickness)
XS (19mm)
S (15mm)
M (9mm)
L (12mm)
XL (9mm)
Shell size
M
L
Exchangeable Included in package
Cheek Pad ×1 set
(Right and Left)
Exchangeable among
all sizes
Pad size (Thickness)
XS (39mm)
S (35mm)
M (24mm)
L (29mm)
XL (20mm)
Shell size
M
L
AEROBLADE-III Cheek pads
●The interiors of this helmet are washable by a washing machine. Put each pad in a washing
net and wash them separately.
●Use detergent in cold water or warm water for cleaning. Never use hot water, chemical
detergents, and organic solvents for cleaning the pads. The use of these agents may degrade
the quality and damage the pads.
●Even commercially-available detergent may cause a little discolouration of the pad depending
on the type of detergent. Thus, please wash each pad separately as much as practical.
●If the pad is washed in a washing machine having a drying function in which the temperature is
increased to 50ºC or more, it may cause deterioration in quality and damage of the pads.
Do not use such a device for cleaning of the pad.
●Drain a pad after washing and dry the pad in shade so that it is not exposed to direct sunlight.
After making sure that it is dried enough, attach it on the helmet.
●The inner pad and the cheek pad are consumable items. Even under normal usage, the fabric
material and inner foam may be worn and deteriorated depending on the frequency of usage.
Please replace the pads with new ones as appropriate.
Cleaning of Inner Pad,
Cheek Pads and Chinstrap covers
AEROBLADE-III Chinstrap cover
CAUTION
●Install the Wind Shutter-2 securely.
Insecure installation may cause falling of
the Wind Shutter-2 while riding.
●Do not use an adhesive agent or similar
items but install the Wind Shutter-2 according to the procedure given above.
Some components of an adhesive agent may damage the material of the helmet.
Remove/Replace Wind Shutter-2
–How to install Wind Shutter-2–
aRefer to Fig.1 and check the front side
and back side of the Wind Shutter-2.
bAs shown in Fig. 2, turn the helmet
over and attach the Wind Shutter-2 on
the front (chin area) of the helmet.
In doing this, insert the interlining of
both sides of the Wind Shutter-2
in-between the front area of the cheek
pad and the rubber trim.
cAs shown in Fig. 3, insert the interlining
of the Wind Shutter-2 uniformly into the
inside of the rubber trim from both
sides towards the centre.
d
Put the interlining to such an extent that
the edge of the frame rubber is almost flat
with the Wind Shutter-2. The attachment
of the Wind Shutter-2 is complete (Fig.4).
2120
Fig.1
CAUTION
●The following parts cannot be repaired to assure the
performance of the helmet.
●Helmet body (Shell) ●Shock absorbing liner
●Chinstraps including D rings
●Contact the authorized KABUTO dealers for detailed
information on repairing.
AEROBLADE-III Series Parts for Repair
AEROBLADE-III Series Parts for Replacement
1
2
2
1
2
3
4
5
6
7
3
4
5
6
7
B
A
2-b
5(L)
1-b
1-c
1-a
1-d
5(R)
2-b
2-a(R)
2-a(L)
4(R)
4(L)
SAF-PShield
SAF-PPinlock®OriginalInsertLens
SAFShieldratchetsset
SAFShieldratchetsscrewset
AEROBLADE-ⅢInnerpad
AEROBLADE-ⅢCheekpadsset
AEROBLADE-ⅢChinstrapcovers
BreathGuardNo.4
WindShutterNo.2
SAFshield＊withpostsforReplaceshield
SAFmirrorshield ＊withpostsforReplaceshield
Replaceshield
BreathGuardPro
1-a:SAF-PShield（standard：Clear）×１pce
1-b:Shieldlever×1pce
1-c:2.3X6B-0screw×1pce
1-d:Pinlock®OriginalInsertLens（Clear）×1pce
2-a:SAFratchets(R/L)×1set
2-b:7L-Bscrew×4pcs
2-b:7L-Bscrew×4pcs
*SeePage20（XS,S,M,L,XL）Innerpad×１pce
*SeePage20（XS,S,M,L,XL）Cheekpads(R&L)×1set
Chinstrapcover（R/L）×1set
BreathGuardNo.4×１pce
WindShutterNo.2×１pce
Clear,Lightsmoke,Mediumsmoke,Smoke
Silvermirror,Bluemirror
Clearx5pcs
Smokex3pcs
Silvermirrorx3pcs
BreathGuardPro×１pce
Eachcolour/Rightside・Eachcolour/Leftside
Eachcolour
Eachcolour
Head-ventilation
Rear-ventilation
Chin-ventilation
Purchasable
Purchasable
Purchasable
A
B
C
No. Parts
Partname&repairs Colour/Side Remarks
Contains
●The following parts except some are repaired only at the KABUTO dealers and are not available for direct sales to
users in general.
●These parts are repaired at cost to the user except damage attributable to a defect in material and workmanship
of KABUTO helmets.
■Prefer to page 23 for more information on repairing.
[Replaceshieldneedsthepostsfor
attachmentexclusiveforReplaceshield.
Thepostsareattachedon"SAFshield",
above.
24 25
–How to remove Wind Shutter-2–
Firmly hold the interlining area around
the centre of the Wind Shutter-2 and pull
it up. Then the Wind Shutter-2 will be
removed.
22
CAUTION
To remove the Wind Shutter-2, gently
pull up and take off carefully.
Otherwise the cloth and/or a part may
be damaged.
Remove/Replace Breath Guard
The "Breath Guard" may be detached or
attached according to your needs.
–Detaching–
Grip the Breath Guard securely, and pull
it out to remove it.
–Attaching–
As shown in the figure, set the centre of
the Breath Guard onto the centre of the
helmet, and push in the Breath Guard
between the shield rubber trim and the
chin liner.
CAUTION
Do not use an adhesive agent but
follow the procedure given above to
attach the Breath Guard.
Some components of an adhesive
agent may damage the material of the
helmet.
In addition to this standard Breath Guard, Breath Guard Pro, a larger size than Breath
Guard is available as an optional accessory. Breath Guard Pro is available at
authorized dealers or sales stores of KABUTO helmets.
23
●When sweat comes out from the body, COOLMAX® allows discharging moisture to the
outside and takes in air from the outside to cool and dry your body. As a result, the
temperature on the body surface is lowered and exercise great moist adjustment
accordingly.
●COOLMAX® provides a natural touch to the texture with soft and light weight and good
permeability properties.
*COOLMAX® is the registered trade name of INVISTA.
■Contact the authorized KABUTO dealer for request of repair.
○After we received an article to be repaired, there may be a case that we cannot
accept your order for repairing if it is judged that the safety performance of the
helmet cannot be assured by repairing.
■The following parts cannot be repaired in terms of assuring the performance of the
helmet.
●Helmet body (Shell)
●Shock absorbing liner
●Chinstraps including D rings (Main body, chin area )
*Contact authorized KABUTO dealers for detailed information about repair and others.
Contact an authorized dealer of Kabuto helmets about the products and request for repair
Request for repair
Parts that cannot be repaired
–How to install the Shield Ratchet–
aFirst, check the side of the
Shield Ratchet as shown in
Fig.1.
bPlace the Shield Ratchet in the hollow
space on the side of the helmet and
align the mounting holes on the shield
ratchet with the mounting holes on the
helmet (Fig. 2).
cFasten both Shield Ratchet Screws
clockwise securely. Repeat the same
procedure on the other Shield Ratchet.
The Shield Ratchets are installed (Fig.
3).
Right Left
Helmet
Fig.1
Fig.2
12
The “Shield Ratchet” is a part to control the open/close the shield and the function of
the “Single Action Shield System PATENTED”.
When the shield is completely removed in the procedure mentioned in 6“Single Action
Shield System PATENTED”, the Shield Ratchet appears.
7Remove/Replace of Shield Ratchets
–How to remove the Shield Ratchet–
Turn the Shield Ratchet Screws on the
Shield Ratchet counterclockwise using a
proper size flat-blade screwdriver until
the screws are removed.
Then, the shield ratchet can be
removed. Follow the same
procedure to remove the
Shield Ratchet on the other
side.
Shield Ratchet
13
CAUTION
●Use the proper sized screwdriver to remove the Shield Ratchet Screws. Turn
the screw by applying the screwdriver vertically to the screw. If the improper
sized screwdriver is used or the screw is turned diagonally, the threads may
be stripped.
●Do not lose the removed screws.
CAUTION
●Do not fasten the Shield Ratchet Screws too tight. Too much tightening of
the screws may damage screws and other parts.
●Fasten the Shield Ratchet Screws by applying the screwdriver vertically to
the screws. If the screws are fastened by applying a screwdriver diagonally,
the threads may be stripped.
WARNING!
●The Shield Ratchet is an important part for open/close the shield. Install the
Shield Ratchet securely. After the installation is completed, check to see that
the shield can be closed to the lowest position and opened and closed
correctly.
●Check and fasten the Shield Ratchet Screws regularly. Riding with the
loosened Shield Ratchet Screws is very dangerous as the shield may be
removed while riding.
Remove/Replace Cheek Pads
Remove the cheek pad from hook and loop
fastener and the snaps by gripping it firmly then
pull it out. (Fig.1)
–Attachment of Cheek pads– (Fig.2)
aCheck the side of the cheek pad.
bInsert the interlining in-between the shell and
the liner, then place the chinstrap as shown.
cFasten securely the hook and loop fastener
and 2 snaps on the back of the cheek pad.
Follow the same steps on the other side.
When removing the cheek pad, be sure to
grip the base of cheek pad where the hook
and loop fastener and the snaps are
attached. Otherwise, the cheek pad may be
damaged.
CAUTION
Be sure that the cheek pads are attached on the helmet securely before riding.
It is hazardous to use this helmet without cheek pads or attaching the cheek pads
improperly.
CAUTION
To remove the inner pad, do not pull the interlining and snaps by force but gently
pull them out. If they are pulled out by force, the fabrics of the pad and other parts
may be damaged.
CAUTION
●If the inner pad is not securely installed, the helmet may be unstable while
riding, thereby causing a great risk. Fasten the snaps properly.
●It is also important to attach the pads properly to wear your helmet comfortably.
10
Remove/Replace Inner pad
–How to remove the inner pad– –How to attach the inner pad–
Fig.1
Fig.1
Fig.2
Fig.2
Fig.3
●The parts listed above are available from an authorized KABUTO dealer.
●Parts with colour variations, specify your desired colour in placing an order.
●The materials and specifications are subject to change without notice for further improving the
performance of the product.
●Check out our website for details about the parts.
8
Pinlock® Original Insert Lens
aApply the silicon seal side of the Pinlock® Original Insert Lens on the inside of the
shield, without peeling off the protective film on the lens. At the time, apply the
Pinlock® Original Insert Lens on the inside of the shield by clicking it into the
eccentric pins. (Fig 1 and 2)
Fig.2Fig.1
Sectionview
Protective film
Silicon seal Shield
Inside of the shield
Pinlock®
Original Insert Lens
Pinlock® Original Insert Lens prevents the shield from fogging caused by thermal
changes in winter or rainy weather etc.
Maintaining the proper space between the shield and the Pinlock® Original Insert
Lens provides clear vision by balancing the inner and outer temperature.
Pinlock® Original Insert Lens:
–How to Fit the Pinlock® Original Insert Lens–
aRemove the shield from the helmet.
bRemove the Pinlock® Original Insert Lens from
the eccentric pins with flexing the shield. (Fig.6)
How to Adjust Pinlock® Original Insert Lens
after Attachment:
Adjust the Pinlock® Original Insert Lens if
there is any space between the lens and the
shield.
aRemove the shield from the helmet and
detach the Pinlock® Original Insert lens from
the shield.
bAdjust the eccentric pins by turning them
with a tool. (Fig. 7)
cFit the Pinlock® Original Insert Lens back on
the shield. Make sure the Pinlock® Original
Insert Lens and the shield do not have any
space in-between after attaching the shield
on the helmet. If there is any space please
follow the same steps again.
Fig.3 Fig.4
Fig.5
Silicon sealSilicon seal
Protective film
Shield
Eccentric pins
Silicon seal
*without any space
Fig.6
Fig.7
Face the eccentric pins inwards
Face the eccentric pins outwards
Eccentric pins Eccentric pins
cMake sure if the overall
silicon seal of the
Pinlock® Original Insert
Lens is attached firmly
to the shield by
mounting the shield on
the helmet. If there is
any space between
them, refer to “How to
Adjust Pinlock® Original
*Please mount the shield on the helmet when checking if the Pinlock® Original Insert Lens is attached firmly to the
shield. Otherwise, the shield might be spread out by the pressure from the lens and it cannot be assured if the lens
has attached on the shield firmly.
dPeel off the protective film on the Pinlock® Original Insert Lens.
bFlex the shield when the Pinlock® Original Insert Lens into the eccentric pins.
(Follow 3)
– How to Remove Pinlock® Original Insert Lens –
Original Insert Lens
9
11
12
Helmet Interiors
●Chinstraps
●Cheek Pads
●Inner Pads
●Chinstrap Covers
Wind Shutter-2 (Packaged in)
Breath Guard
3 snaps
Downwards
Upwards
Air-duct
Shutter
Shutter
Shutter
Air-duct
Shutter
Air-duct
Shutter
Wake Stabilizer PATENTED
Outer air
Humid air
Liner
Shell
Humid air inside helmet
Rear Ventilation
Outer air
Outer air
Liner Shell
Head Ventilation
–AEROBLADE-III Ventilation system–
❶
Same angleSame angle
Shield RatchetShield Ratchet
Shield Release Button
A
Shield Ratchet
Shield Ratchet Screw
Front Front
Interlining
Left cheek Right cheek
Interlining
Chin liner
Breath Guard
Centre of the helmet
Breath Guard
C
Front Back
*Stitching side is back
Wind Shutter-2
Interlining
Wind Shutter-2Wind Shutter-2
Instruction Manual
PRIOR TO USE, READ THIS INSTRUCTION
MANUAL THOROUGHLY AND KEEP THIS
FOR FUTURE REFERENCE
BEFORE USE
Instruction Manual
NOTE
IMPORTANT
45
NOTES BEFORE USE
Thank you very much for purchasing a KABUTO helmet.
This Instruction Manual describes proper handling, various functions and
remove/replace each part of this helmet. Please read this Instruction Manual
thoroughly prior to use.
After reading this, keep this Manual for future reference.
The helmet is just one element of protection, it is intended to minimize the risk
in the event of an accident. It cannot ensure complete safety.
Use this helmet properly based on this understanding.
Please understand and follow the instructions and information in this
Instruction Manual to enjoy your safe ride.
It is very dangerous to wear a too large sized helmet. This may wobble while riding. If you wear a
too small size helmet, it tightens up and hurts your head. Thus, it is important to select the proper
size.
The helmet is designed to be retained by straps under the chin. In order to assure proper
protection, the helmet should fit your head. When worn, adjust it to rest properly on the head,
securely fasten the chinstraps to ensure safety. The chinstraps prevent the helmet from coming off
in most cases.
In order to fully maintain the performance of this helmet, do not attempt to take apart or change the
helmet in any manner such as making holes in it or cutting it.
Liners are essential for the intended performance of the helmet.
This helmet has been designed to absorb the impact energy when components as shell and liners
are partially destroyed by an impact.
Even if visually no damage is apparent, it could be seriously damaged by a small impact.
Regardless of the degree of damage, the helmet that underwent an impact or was abused even
only once should not be used anymore.
Always handle the helmet with care and make sure that no one sits on it or drops it.
Never use the helmet once impacted
Clean the helmet with soft cloth, using common ph-neutral detergent diluted with clear water. The
cloth should not be soaking wet. Then wipe the helmet gently with a clean wet soft cloth and leave
it to dry completely, but not in direct sunlight.
With regard to helmets with removable interiors, carefully read the instruction manual for that
model before attempting to remove the interiors and carry out cleaning according to the
explanation provided. To clean the helmet do not use saline water or hot water (above 50ºC).
Never modify the helmet
Select the proper size!
The storage of the helmet
Shield care and cleaning
Notes for use of full-face helmet
After using the helmet, stow it away in the helmet bag and store on a level place such as a shelf;
the helmet may be damaged if it rolls around or falls down.
Do not leave the helmet in direct heat above 50ºC e.g. next to a heater or under direct sunlight in a
car.
Cautions for shield
If the visor is marked “Day Time Use Only”, visibility is limited to daylight conditions and it is not
suitable for use at night.
Tinted lenses are not suitable for use at night.
A visor and goggles with scratches lowers the visibility and this is very dangerous. Such visors
should never be used at night and should be replaced.
Contact with petroleum products and other solvents may impair the optical properties and weaken
the strength of the visor.
Never try to open or close nor remove the visor while riding.
After using your helmet, with a wet soft cloth, lightly wipe off any grime (e.g. dead insects, dirt,
sand, dust, etc.) on the shield and then fully wipe it clean using a dry soft cloth. When the shield
gets wet (e.g. rainwater), it should always be wiped with a soft cloth after use.
When cleaning the shield, never use any petroleum-based solvents or detergents containing
abrasives.
Contact with petroleum products and other solvents may impair the optical properties and reduce
the mechanical strength.
To clean the shield, apply some common ph-neutral detergent diluted with clear water using a soft
cloth and wipe gently. Finally, wipe it dry with a lint-free soft cloth. To clean the shield, do not use
saline water or hot water (above 50ºC).
When you wear a full-face helmet, the temperature in the helmet is maintained nearly constant
while riding but the surroundings are constantly changing since you are moving at a high speed.
For this reason, in case of sudden rain, entering a tunnel or in a place with a large height
difference, the shield can be fogged suddenly because of the difference in temperature
in-and-outside the helmet.
In case such a risk is expected, please use caution with adjusting the shield or slowing down your
speed in advance.
Never open or close the shield nor adjust the ventilation shutter while riding since it is very
dangerous. Adjust the shield before riding.
Any paint, glue, adhesive stickers, etc. (or the use of detergents and solvents other than those
prescribed) may not only reduce the original protective performance of the helmet considerably,
but may also cause damage to the helmet that cannot be detected by the naked eye.
Do not paint or apply solvent
Handle your helmet with care
Do not toss your helmet over a floor or sit on it. The helmet absorbs an impact every time it is
handled roughly and its impact-absorbing capacity will be decreased. Handle your helmet with
care to assure its full intended function in the event of an accident.
Do not use your helmet for any purpose other than to use for protecting your head while riding.
Chinstrap
Open/Close of Chin
Ventilation
Slide the shutter
backwards
Slide the shutter
backwards
Slide the shutter
forwards
Slide the shutter
forwards
Pull it towards
the angle of
button end
Hook of
Shield
Ratchet
Hook of
Shield
Ratchet
Hook on
shield
mechanism
Hook on shield
mechanism
Cover the Shield
Ratchet
First, stop at this
position
Then insert
the shield
in the
sense of
the arrow
as far as it
goes
Proper sized flat-blade
screwdriver
Screw-inserting
hole
Pinlock® Original Insert Lens has international patent
protection and is a registered brand name of Pinlock
systems B.V. Further patents have been applied for.
Flex the shield when the Pinlock®
Original Insert Lens into the
eccentric pins.
Section view of
the shield
Insert Lens after Attachment” and adjust the lens.
so that the Pinlock® Original Insert Lens will be pushed out
and there would not be any space between the Pinlock®
Original Insert Lens and the shield.
so that the Pinlock® Original Insert Lens will
be loose.
Facing the eccentric
pins inwards
Facing the eccentric
pins outwards
Pinlock® Original Insert Lens is pushed out so
that it will be in close contact with the shield.
Loosening the Pinlock®
Original Insert Lens
* Please read carefully the “CAUTION” and the CAUTION *Pinlock® Original Insert
Lens on the next page.
–How to remove the cheek pads–
Where
cheek
touches
IMPORTANT
Hold the interlining
around the
centre and
pull it up.
COOLMAX® is used for the interior fabrics so as to allow quick
evaporation of sweat and brings cool and comfortable use.
Evaporate sweat quickly to achieve cool and comfortable use
Optionalaccessories
Fasten the chinstraps before riding
Helmet care and cleaning
Insert
in-between
Insert
in-between
ENG-8
“Ventilation System” and “Wake Stabilizer PATENTED”
Integrated Wake Stabilizer PATENTED
Ventilation System:
The ventilation system effectively takes
outer air in and pushes the inner humid
air out by the air pressure from the front
while riding. The ventilations are
equipped with a shutter which prevents
cold air and water drops from coming
into your helmet.
The Wake Stabilizer PATENTED , KABUTO’s
unique system, is developed by analyzing the
results of wind tunnel experiments at several
angles. This unique system controls the airow
around the helmet and reduces loads while
riding.