Kemper Pickup C3003 User manual

PickupC3003
*OMKM128609*
OPERATOR'SMANUAL
PickupC3003
OMKM128609ISSUEB0(ENGLISH)
MaschinenfabrikKemperGmbH&Co.KG
EuropeanEdition
PRINTEDINU.S.A.

Introduction
KM00321,00008F9-19-02APR19-1/1
Foreword
READTHISMANUALcarefullytolearnhowtooperate
andserviceyourmachinecorrectly.Failuretodoso
couldresultinpersonalinjuryorequipmentdamage.
Thiswindrowpickupmaybeinstalledandoperatedona
forageharvesteronly.Theusermustbeentitledtodrivea
forageharvesteronpublicroads.Thismanualandsafety
signsonyourmachineareavailableinotherlanguages.
PleasecontactyourKEMPERdealer.
THISMANUALMUSTBECONSIDEREDapermanent
partofyourmachineandmustremainwiththemachine
whenyousellit.
MEASUREMENTSINTHISMANUALaregiveninmetric
units.ThecustomaryU.S.unitequivalentsarealso
quoted.Useonlycorrectreplacementpartsandfasteners.
Metricandinchfastenersmayrequireaspecicmetric
orinchwrench.
RIGHT-HANDANDLEFT-HANDsidesaredetermined
byfacinginthedirectiontheimplementwilltravelwhen
goingforward.
THETERM"TRANSPORT"referstoawindrowpickup
mountedonaforageharvesterandtransportedfromAto
Bontheforageharvester.
THETERM"HAULAGE"referstoawindrowpickup
loadedonaatbedcarrierandtransportedfromAtoB
ontheatbedcarrier.
LOADINGANDHAULINGofthiswindrowpickupmustbe
performedonlybypersonsfamiliarwithhowtheloadis
secured,andwhocanprovideevidenceofthis.
WRITEPRODUCTIDENTIFICATIONNUMBERS(P .I.N.)
inthe"Specications"or"ProductIdenticationNumbers"
sections.Accuratelyrecordallthenumberstohelpin
tracingthemachineshoulditbestolen.YourKEMPER
dealeralsoneedsthesenumberswhenyouorderparts.
Filetheidenticationnumbersinasecureplaceaway
frommachine.
BEFOREDELIVERINGTHISMACHINE,yourdealer
performedapredeliveryinspection.
INTENDEDUSE:THISWINDROWPICKUPmaybeused
ONLYforpickingupcropsthathavealreadybeencut,
suchas:
•Grass
•Leguminouscrops
•Grain
•Alfalfa
Useinanyotherwayisconsideredascontrarytothe
intendeduse.Themanufactureracceptsnoliabilityfor
damageorinjuryresultingfromthismisuse,andthese
risksmustbebornesolelybytheuser.
THISWINDROWPICKUPMUSTNOTbeusedto
manuallytransfermaterialsofanysortandisnotsuitable
forpickingup:
•treeoff-cutsandhedgetrimmings
•wood
•metallicobjects
•materialsthatincludestones
Compliancewithandstrictadherencetotheconditions
ofoperation,serviceandrepairasspeciedbythe
manufactureralsoconstituteessentialelementsforthe
INTENDEDUSE.
THISWINDROWPICKUPMUSTbeservicedand
repairedONLYbyindustrialmechanics,ttersorpersons
withcomparablequalications.Theelectricalsystem
mustberepairedonlybyelectricians.Theaccident
preventionregulations,allothergenerallyrecognized
regulationsonsafetyandoccupationalmedicineandthe
roadtrafcregulationsmustbeobservedatalltimes.It
isnotpermittedtoalterthemachinetoacceptmaterials
otherthanthosepermittedinitsintendeduse.Any
arbitrarymodicationscarriedoutonthiswindrowpickup
willrelievethemanufacturerofallliabilityforanyresulting
damageorinjury.
022520
PN=2

Introduction
AG,CC03745,280-19-09FEB00-1/1
Dealer'sRecord
Owner'sNameDateSold
AddressModelNumber
CitySerialNumber
StateZip
022520
PN=3

Introduction
022520
PN=4

Introduction
KM00321,000025C-19-10JAN14-1/1
PredeliveryInspection
Thefollowingchecks,adjustmentsandservicejobs
wereperformedpriortodeliveryofthemachine:
1.□Pickuphasbeenproperlyassembled.
2.□Optionalequipmenthasbeenproperlyinstalled.
3.□Allboltsandnutshavebeentightenedtothecorrect
torque.
4.□Allgreasettingsandlubricationpointslubricated.
5.□Gearcaseoillevelcheckedandtoppedup(if
necessary).
6.□Chainsarecorrectlytensionedandlubricated.
7.□Allmovingpartscanmovefreely.
8.□Checktirepressure;adjustifnecessary.Thecorrect
tirepressureis450kPabar(4.5bar)(65.3psi).
9.□Allshieldsareopeningandclosingproperly.
10.□T estrunofthemachinehasbeencarriedoutand
isOK.
11.□Hydraulichosesandconnectionsarefreefromleaks.
12.□Paintanddecalsaresmoothandneat.
13.□Theoperatorisfamiliarwiththesafetyprecautionto
betakenwhenusingthemachine.
14.□Operator'smanualhasbeengiventothecustomer.
Date:
SignatureDealer/ServiceTechnician:
022520
PN=5

Introduction
022520
PN=6

Contents
Page
IdenticationView
IdenticationView...............................................00-1
Safety
RecognizeSafetyInformation............................05-1
FollowSafetyInstructions...................................05-1
UnderstandSignalWords...................................05-1
ObserveRoadTrafcRegulations......................05-2
OperatorAbility...................................................05-2
StoreAttachmentsSafely...................................05-2
PrepareforEmergencies....................................05-3
WearProtectiveClothing....................................05-3
CheckMachineSafety........................................05-3
GuardsandShields............................................05-3
UseSafetyLightsandDevices...........................05-4
OperatePickupSafely........................................05-4
StayClearofRotatingDrivelines........................05-4
PracticeSafeMaintenance.................................05-5
AvoidHigh-PressureFluids................................05-5
ServiceTiresSafely............................................05-6
UseProperT ools................................................05-6
ServiceMachinesSafely....................................05-7
SupportMachineProperly..................................05-7
StayClearofPickup...........................................05-7
TransportwithHarvestingUnitInstalled.............05-8
BallastingforSafeGroundContact....................05-8
RemovePaintBeforeWeldingorHeating..........05-8
AvoidHeatingNearPressurizedFluidLines......05-9
AvoidHigh-PressureJetonSafetyDecals.........05-9
DisposeofWasteProperly.................................05-9
Decommissioning:ProperRecycling
andDisposalofFluidsandComponents.....05-10
ProtectAgainstNoise.......................................05-10
SafetyDecals
PictorialSafetySigns..........................................10-1
ReplaceSafetySigns.........................................10-1
Operator'sManual..............................................10-1
RepairandMaintenance....................................10-2
WindrowPickup..................................................10-2
HeightAdjustableCompressionDevice.............10-2
HydraulicLines...................................................10-3
StayClearofRotatingDriveline.........................10-3
PickupWheels....................................................10-3
Accumulator-RollerCompressionUnit
FloatSystem..................................................10-4
RollerCompressionUnit-TipsofRake.............10-4
Page
Haulage
WindrowPickupHangingPoints........................15-1
SecuringPickupforHaulage(LashingPoints)...15-2
PreparingthePickup
UnpackingandFirstSetup.................................20-1
SetGaugeWheelHeight....................................20-1
CheckAdjustmentofAutomaticAugerLifting....20-2
Attaching
AttachingtoaType498Forage
HarvesterwithVariableHeaderDrive............30-1
AdjustJackstandHeight.....................................30-2
AttachingthePickup...........................................30-3
AdjusttheAutomaticDrivelineCoupler
(OnlyforInitialUse).......................................30-6
AdjusttheScrapers............................................30-7
Detaching
DetachingthePickup..........................................35-1
Transporting
ObserveRoadTrafcRegulations......................40-1
SettingRollerCompressionUnitin
TransportPosition..........................................40-1
OperatingthePickup
FollowSafeOperatingProcedures.....................45-1
WorkingUnderaRaisedRoller
CompressionUnit...........................................45-2
SettingRollerCompressionUnitin
OperatingPosition..........................................45-4
OperatingtheRollerCompressionUnit..............45-5
AdjustingRakeofRollerCompressionUnit.......45-5
AdjustingRollerofRollerCompressionUnit......45-6
RollerCompressionUnitFloatAdjustment.........45-7
AdjustingGaugeWheelHeight..........................45-8
AdjustingFeedAugerHeight..............................45-9
AdjustingFeedAugerSprings............................45-9
AdjustingtheScrapers.....................................45-10
AdjustingAutomaticAugerLifting(Option).......45-11
OpeningtheSideGuard...................................45-12
AdjustingFeedAugerPaddles(ShortCrops)..45-12
RemovingFeedAugerPaddles(HighCrops)..45-13
Continuedonnextpage
OriginalInstructions.Allinformation,illustrationsandspecicationsinthis
manualarebasedonthelatestinformationavailableatthetimeofpublication.
Therightisreservedtomakechangesatanytimewithoutnotice.
COPYRIGHT©2020
JohnDeereGmbH&Co.KGMannheimRegionalCenter
Zentralfunktionen
Allrightsreserved.
AJohnDeereILLUSTRUCTION™Manual
i
022520
PN=1

Contents
Page
LubricationandMaintenance
LubricationIntervals...........................................55-1
Grease................................................................55-1
TransmissionOil.................................................55-2
AlternativeandSyntheticLubricants..................55-2
LubricantStorage...............................................55-2
MixingLubricants................................................55-3
Every10Hours—DriveChains.........................55-3
Every10Hours—PickupDriveShaft................55-3
Every50Hours—PivotingGaugeWheels........55-4
Every50Hours—LiftArmsofRoller
CompressionUnit...........................................55-4
Every50Hours—CylinderofRoller
CompressionUnit...........................................55-5
Every50Hours—FeedingAugerPivotPoints..55-5
Every50Hours—Jackstands...........................55-5
Every50Hours—HandleofLocking
Mechanism.....................................................55-6
Every500Hours—GearCase..........................55-6
Every500Hours—AngleDrive.........................55-6
Troubleshooting
PickupOperation................................................60-1
Service
MetricBoltandScrewT orqueValues.................65-1
AdjustingtheDriveChains.................................65-2
MountingOrientationofRoller............................65-2
TrashNet............................................................65-3
OilReservoirofCentralChainLubrication.........65-3
BleedingLubricationPumpofCentral
ChainLubrication(Option).............................65-3
AdjustingOilFlowofCentralChain
Lubrication(Option)........................................65-4
Storage
StoringthePickup..............................................70-1
TakingthePickupoutofStorage........................70-1
Specications
MachineDesignLife...........................................75-1
C3003Pickup.....................................................75-1
SoundLevel........................................................75-1
ECDeclarationofConformity.............................75-2
SerialNumber
SerialNumber.....................................................80-1
SerialNumberPlateofPickup............................80-1
RecordSerialNumber........................................80-1
KeepMachinesSecure......................................80-1
ii
022520
PN=2

IdenticationView
KM00321,00009EF-19-06FEB20-1/1
IdenticationView
KM404026—UN—06FEB20
C3003Pickup
00-1
022520
PN=9

Safety
DX,ALERT-19-29SEP98-1/1
KM00321,00008FC-19-02APR19-1/1
DX,SIGNAL-19-05OCT16-1/1
RecognizeSafetyInformation
Thisisasafety-alertsymbol.Whenyouseethissymbol
onyourmachineorinthismanual,bealerttothepotential
forpersonalinjury.
Followrecommendedprecautionsandsafeoperating
practices.
T81389—UN—28JUN13
FollowSafetyInstructions
Carefullyreadallsafetymessagesinthismanualandon
yourmachinesafetysigns.Keepsafetysignsingood
condition.Replacemissingordamagedsafetysigns.Be
surenewequipmentcomponentsandrepairpartsinclude
thecurrentsafetysigns.Replacementsafetysignsare
availablefromyourKEMPERdealer.
Beforeyoustartworkingwiththemachine,learnhowto
operatethemachineandhowtousecontrolsproperly.Do
notletanyoneoperatewithoutinstruction.
Keepyourmachineinproperworkingcondition.
Unauthorizedmodicationstothemachinemayimpairthe
functionand/orsafetyandaffectmachinelife.
Ifyoudonotunderstandanypartofthismanualandneed
assistance,contactyourKEMPERdealer.
TS201—UN—15APR13
UnderstandSignalWords
DANGER;ThesignalwordDANGERindicatesa
hazardoussituationwhich,ifnotavoided,willresultin
deathorseriousinjury.
WARNING;ThesignalwordWARNINGindicatesa
hazardoussituationwhich,ifnotavoided,couldresultin
deathorseriousinjury.
CAUTION;ThesignalwordCAUTIONindicatesa
hazardoussituationwhich,ifnotavoided,couldresultin
minorormoderateinjury.CAUTIONmayalsobeused
toalertagainstunsafepracticesassociatedwithevents
whichcouldleadtopersonalinjury.
Asignalword—DANGER,WARNING,orCAUTION—is
usedwiththesafety-alertsymbol.DANGERidenties
themostserioushazards.DANGERorWARNING
safetysignsarelocatednearspecichazards.General
TS187—19—30SEP88
precautionsarelistedonCAUTIONsafetysigns.
CAUTIONalsocallsattentiontosafetymessagesinthis
manual.
05-1
022520
PN=10

Safety
FX,ROAD-19-01MAY91-1/1
DX,ABILITY-19-07DEC18-1/1
DX,STORE-19-03MAR93-1/1
ObserveRoadTrafcRegulations
Alwaysobservelocalroadtrafcregulationswhenusing
publicroads.
H28930—UN—30JUN89
OperatorAbility
•Machineownersmustmakesurethatoperators
areresponsible,trained,havereadtheoperating
instructionsandwarnings,andknowhowtooperatethe
machineproperlyandsafely.
•Age,physicalability,andmentalcapacitycanbefactors
inmachine-relatedinjuries.Operatorsmustbementally
andphysicallycapableofaccessingtheoperatorstation
and/orcontrols,andoperatingthemachineproperly
andsafely.
•Neverallowachildoranuntrainedpersontooperate
themachine.Instructalloperatorsnottogivechildrena
rideonthemachineoranattachment.
•Neveroperatemachinewhendistracted,fatigued,
orimpaired.Propermachineoperationrequiresthe
operator’sfullattentionandawareness.
StoreAttachmentsSafely
Storedattachmentssuchasdualwheels,cagewheels,
andloaderscanfallandcauseseriousinjuryordeath.
Securelystoreattachmentsandimplementstoprevent
falling.Keepplayingchildrenandbystandersawayfrom
storagearea.
TS219—UN—23AUG88
05-2
022520
PN=11

Safety
DX,FIRE2-19-03MAR93-1/1
DX,WEAR-19-10SEP90-1/1
FX,READY-19-28FEB91-1/1
CC,GUARDS-19-01DEC91-1/1
PrepareforEmergencies
Bepreparedifarestarts.
Keeparstaidkitandreextinguisherhandy.
Keepemergencynumbersfordoctors,ambulanceservice,
hospital,andredepartmentnearyourtelephone.
TS291—UN—15APR13
WearProtectiveClothing
Wearclosettingclothingandsafetyequipment
appropriatetothejob.
Prolongedexposuretoloudnoisecancauseimpairment
orlossofhearing.
Wearasuitablehearingprotectivedevicesuchas
earmuffsorearplugstoprotectagainstobjectionableor
uncomfortableloudnoises.
Operatingequipmentsafelyrequiresthefullattentionof
theoperator.Donotwearradioormusicheadphones
whileoperatingmachine.
TS206—UN—15APR13
CheckMachineSafety
Alwayschecktheroadandgeneraloperatingsafetyof
themachinebeforeusing.
GuardsandShields
Keepguardsandshieldsinplaceallthetimes.Ensure
thattheyareingoodconditionandinstalledcorrectly.
Alwaysdisengagethedriveline,shutoffengineand
removekeybeforeremovinganyguardsorshields.
Keephands,feetandclothingawayfrommovingparts.
05-3
022520
PN=12

Safety
KM00321,00008FD-19-02APR19-1/1
CC,630PU002665-19-11APR95-1/1
DX,ROTATING-19-18AUG09-1/1
UseSafetyLightsandDevices
Preventcollisionswithotherroadusers.Slowmoving
tractorswithimplementsordrawnequipment,aswell
asself-propelledmachinesareespeciallydangerouson
publicroads.Alwayspayattentiontotrafcapproaching
frombehind,particularlywhenchangingdirection.Provide
forsafetrafcconditionsbyusingturnsignals.
Useheadlights,hazardwarninglights,turnsignalsand
othersafetydevicesaccordingtothelocalregulations.
Keepsafetydevicesingoodcondition.Replacemissing
ordamageditems.
TS951—UN—12APR90
OperatePickupSafely
Toavoidinjuryordeathbybeingpulledintothemachine:
DONOTattempttofeedcropintothemachineorunplug
feedareaWHILEPICKUPISRUNNING.Thepickup
feedsthematerialfasterthanyoucanreleaseit.
Disengagedriveshaftandshutoffharvester'sengine.
Standclearofpickupatalltimeswhenmachineis
operating.
StayClearofRotatingDrivelines
Entanglementinrotatingdrivelinecancauseserious
injuryordeath.
Keepallshieldsinplaceatalltimes.Makesurerotating
shieldsturnfreely.
Wearclose-ttingclothing.Stoptheengineandbesure
thatallrotatingpartsanddrivelinesarestoppedbefore
makingadjustments,connections,orperforminganytype
ofserviceonengineormachinedrivenequipment.
TS1644—UN—22AUG95
05-4
022520
PN=13

Safety
DX,SERV-19-28FEB17-1/1
KM00321,00008FE-19-02APR19-1/1
PracticeSafeMaintenance
Understandserviceprocedurebeforedoingwork.Keep
areacleananddry.
Neverlubricate,service,oradjustmachinewhileitis
moving.Keephands,feet,andclothingawayfrom
power-drivenparts.Disengageallpowerandoperate
controlstorelievepressure.Lowerequipmenttothe
ground.Stoptheengine.Removethekey.Allowmachine
tocool.
Securelysupportanymachineelementsthatmustbe
raisedforservicework.
Keepallpartsingoodconditionandproperlyinstalled.
Fixdamageimmediately.Replacewornorbrokenparts.
Removeanybuildupofgrease,oil,ordebris.
Onself-propelledequipment,disconnectbatteryground
cable(-)beforemakingadjustmentsonelectricalsystems
orweldingonmachine.
Ontowedimplements,disconnectwiringharnessesfrom
tractorbeforeservicingelectricalsystemcomponentsor
weldingonmachine.
Fallingwhilecleaningorworkingatheightcancause
seriousinjury.Usealadderorplatformtoeasilyreach
eachlocation.Usesturdyandsecurefootholdsand
handholds.
TS218—UN—23AUG88
AvoidHigh-PressureFluids
Escapingoilunderpressurecanhavesufcientpressure
topenetratetheskin,causingseriouspersonalinjury.
Avoidthehazardbyrelievingpressurebefore
disconnectinghydraulicorotherlines.Checkandtighten
allconnectionsbeforeapplyingpressure.
Hydraulicoilescapingfrompin-holesisdifculttodetect,
souseapieceofcardboardtosearchforleaks.Protect
handsandbodyfromhigh-pressureuids.
Ifanaccidentoccurs,seeadoctorimmediately.Anyuid
injectedintotheskinmustbesurgicallyremovedwithin
afewhoursorgangrenemayresult.Doctorsunfamiliar
withthistypeofinjuryshouldreferenceaknowledgeable
medicalsource.
X9811—UN—23AUG88
05-5
022520
PN=14

Safety
DX,RIM1-19-27OCT08-1/1
KM00321,00008FF-19-02APR19-1/1
ServiceTiresSafely
CAUTION:Explosiveseparationofatireandrim
partscancauseseriousinjuryordeath.
Donotattempttomountatireunlessyou
havetheproperequipmentandexperience
toperformthejob.
Alwaysmaintainthecorrecttirepressure.Donotinate
thetiresabovetherecommendedpressure.
Neverweldorheatawheelandtireassembly.Theheat
cancauseanincreaseinairpressureresultinginatire
explosion.Weldingcanstructurallyweakenordeform
thewheel.
Wheninatingtires,useaclip-onchuckandextension
hoselongenoughtoallowyoutostandtoonesideand
NOTinfrontoforoverthetireassembly.Useasafety
cageifavailable.
Checkwheelsforlowpressure,cuts,bubbles,damaged
rimsormissinglugboltsandnuts.
TS211—UN—15APR13
UseProperTools
Usetoolsappropriatetothework.Makeshifttoolsand
procedurescancreatesafetyhazards.
Usepowertoolsonlytoloosenthreadedpartsand
fasteners.
Forlooseningandtighteninghardware,usethecorrect
sizetools.DONOTuseU.S.measurementtoolson
metricfasteners.Avoidbodilyinjurycausedbyslipping
wrenches.
UseonlyservicepartsmeetingKEMPERspecications.
TS779—UN—08NOV89
05-6
022520
PN=15

Safety
DX,LOOSE-19-04JUN90-1/1
DX,LOWER-19-24FEB00-1/1
KM00321,000026A-19-07FEB14-1/1
ServiceMachinesSafely
Tielonghairbehindyourhead.Donotwearanecktie,
scarf,looseclothing,ornecklacewhenyouworknear
machinetoolsormovingparts.Iftheseitemsweretoget
caught,severeinjurycouldresult.
Removeringsandotherjewelrytopreventelectrical
shortsandentanglementinmovingparts.
TS228—UN—23AUG88
SupportMachineProperly
Alwayslowertheattachmentorimplementtotheground
beforeyouworkonthemachine.Iftheworkrequires
thatthemachineorattachmentbelifted,providesecure
supportforthem.Ifleftinaraisedposition,hydraulically
supporteddevicescansettleorleakdown.
Donotsupportthemachineoncinderblocks,hollowtiles,
orpropsthatmaycrumbleundercontinuousload.Donot
workunderamachinethatissupportedsolelybyajack.
Followrecommendedproceduresinthismanual.
Whenimplementsorattachmentsareusedwitha
machine,alwaysfollowsafetyprecautionslistedinthe
implementorattachmentoperator'smanual.
TS229—UN—23AUG88
StayClearofPickup
Stayclearofpickupmovingpartsduringoperation.
Alwaysdisengagepickupdrive,shutofftheengineand
removethekeyfromkeyswitchoftheforageharvester
beforeservicingthepickup.
ZX1050675—UN—06DEC13
05-7
022520
PN=16

Safety
KM00321,000026B-19-20JAN14-1/1
KM00321,0000903-19-02APR19-1/1
DX,PAINT-19-24JUL02-1/1
TransportwithHarvestingUnitInstalled
Beforedrivingforageharvesteronpublicroads,raise
harvestingunitandsecureitinitsfullyraisedposition.It
mustnot,however,obstructoperator'sviewoftheroad.
Incaseofharvestingunitequippedwiththecropdeector,
alwaysstorethedeectorinitstransportpositionbefore
drivingontheroad.
Incaseofharvestingunitequippedwiththeroller
compressionunit,alwaysstoretherollercompressionunit
initstransportpositionbeforedrivingontheroad.
ZX1050675—UN—06DEC13
BallastingforSafeGroundContact
Operating,steeringandbrakingperformanceofforage
harvestercanbeconsiderablyaffectedbyattachments
whichalterthecenterofgravityofthemachine.To
maintainsafegroundcontact,ballasttheharvesteratthe
rearendasnecessary.Observethemaximumpermissible
axleloadsandtotalweights.
KM239211—UN—18MAR15
RemovePaintBeforeWeldingorHeating
Avoidpotentiallytoxicfumesanddust.
Hazardousfumescanbegeneratedwhenpaintisheated
bywelding,soldering,orusingatorch.
Removepaintbeforeheating:
•Removepaintaminimumof100mm(4in.)fromarea
tobeaffectedbyheating.Ifpaintcannotberemoved,
wearanapprovedrespiratorbeforeheatingorwelding.
•Ifyousandorgrindpaint,avoidbreathingthedust.
Wearanapprovedrespirator.
•Ifyouusesolventorpaintstripper,removestripperwith
soapandwaterbeforewelding.Removesolventor
paintstrippercontainersandotherammablematerial
fromarea.Allowfumestodisperseatleast15minutes
beforeweldingorheating.
Donotuseachlorinatedsolventinareaswherewelding
willtakeplace.
TS220—UN—15APR13
Doallworkinanareathatiswellventilatedtocarrytoxic
fumesanddustaway.
Disposeofpaintandsolventproperly.
05-8
022520
PN=17

Safety
DX,TORCH-19-10DEC04-1/1
KM00321,0000900-19-02APR19-1/1
KM00321,0000901-19-02APR19-1/1
AvoidHeatingNearPressurizedFluidLines
Flammablespraycanbegeneratedbyheatingnear
pressurizeduidlines,resultinginsevereburnstoyourself
andbystanders.Donotheatbywelding,soldering,
orusingatorchnearpressurizeduidlinesorother
ammablematerials.Pressurizedlinescanaccidentally
burstwhenheatgoesbeyondtheimmediateamearea.
TS953—UN—15MAY90
AvoidHigh-PressureJetonSafetyDecals
Thewaterjetcanremoveordamagesafetydecals.Avoid
todirectthewaterjetonsafetydecals.
Immediatelyreplacemissingordamagedsafetydecals.
Replacementsafetydecalsareavailablefromyour
KEMPERdealer.
CC1021545
CC1021545—UN—23APR02
DisposeofWasteProperly
Ifwastedisposaliscarriedoutimproperly,thismay
damagetheenvironmentandecologicalsystems.
PotentiallyharmfulwasteusedwithKEMPERequipment
includesuchitemsasoil,fuel,coolant,brakeuid,lters,
andbatteries.
Useleakproofcontainerswhendraininguids.Donotuse
foodorbeveragecontainersthatmaymisleadsomeone
intodrinkingfromthem.
Donotpourwasteontotheground,downthedrain,or
intoanywatersource.
Air-conditioningrefrigerantsescapingintotheaircan
damagetheEarth'satmosphere.Governmentregulations
mayrequireacertiedair-conditioningservicecenterto
recoverandrecycleusedair-conditioningrefrigerants.
TS1133—UN—15APR13
05-9
022520
PN=18

Safety
KM00321,000092B-19-13APR19-1/1
DX,NOISE-19-03OCT17-1/1
Decommissioning:ProperRecyclingand
DisposalofFluidsandComponents
Safetyandenvironmentalstewardshipmeasuresmust
betakenintoaccountwhendecommissioningamachine
and/orcomponent.Thesemeasuresincludethefollowing:
•Useappropriatetoolsandpersonalprotective
equipmentsuchasclothing,gloves,faceshieldsor
glasses,duringtheremovalorhandlingofobjectsand
materials.
•Followinstructionsforspecializedcomponents.
•Releasestoredenergybyloweringsuspendedmachine
elements,relaxingsprings,disconnectingthebattery
orotherelectricalpower,andreleasingpressurein
hydrauliccomponents,accumulators,andothersimilar
systems.
•Minimizeexposuretocomponentswhichmayhave
residuefromagriculturalchemicals,suchasfertilizers
andpesticides.Handleanddisposeofthese
componentsappropriately.
•Carefullydrainengines,fueltanks,radiators,hydraulic
cylinders,reservoirs,andlinesbeforerecycling
components.Useleak-proofcontainerswhendraining
uids.Donotusefoodorbeveragecontainers.
•Donotpourwasteuidsontotheground,downadrain,
orintoanywatersource.
•Observeallnational,state,andlocallaws,regulations,
orordinancesgoverningthehandlingordisposalof
wasteuids(example:oil,fuel,coolant,brakeuid);
TS1133—UN—15APR13
lters;batteries;and,othersubstancesorparts.
Burningofammableuidsorcomponentsinotherthan
speciallydesignedincineratorsmaybeprohibitedbylaw
andcouldresultinexposuretoharmfulfumesorashes.
•Serviceanddisposeofairconditioningsystems
appropriately.Governmentregulationsmayrequire
acertiedservicecentertorecoverandrecycleair
conditioningrefrigerantswhichcoulddamagethe
atmosphereifallowedtoescape.
•Evaluaterecyclingoptionsfortires,metal,plastic,
glass,rubber,andelectroniccomponentswhichmaybe
recyclable,inpartorcompletely.
•Contactyourlocalenvironmentalorrecyclingcenter,or
yourKEMPERdealerforinformationontheproperway
torecycleordisposeofwaste.
ProtectAgainstNoise
Therearemanyvariablesthataffectthesoundlevel
range,includingmachineconguration,conditionand
maintenancelevelofthemachine,groundsurface,
operatingenvironmental,dutycycles,ambientnoise,and
attachments.
Exposuretoloudnoisecancauseimpairmentorlossof
hearing.
Alwayswearhearingprotection.Wearasuitable
hearingprotectivedevicesuchasearmuffsorearplugs
toprotectagainstobjectionableoruncomfortableloud
noises.
TS207—UN—23AUG88
05-10
022520
PN=19

SafetyDecals
FX,WBZ-19-19NOV91-1/1
DX,SIGNS-19-18AUG09-1/1
KM00321,00009CB-19-16JAN20-1/1
PictorialSafetySigns
Atseveralimportantplacesofthismachinesafetysigns
areafxedintendedtosignifypotentialdanger.The
hazardisidentiedbyapictorialinawarningtriangle.
Anadjacentpictorialprovidesinformationhowtoavoid
personalinjury.Thesesafetysigns,theirplacementon
themachineandabriefexplanatorytextareshownbelow.
TS231—19—07OCT88
ReplaceSafetySigns
Replacemissingordamagedsafetysigns.Usethis
operator’smanualforcorrectsafetysignplacement.
Therecanbeadditionalsafetyinformationcontainedon
partsandcomponentssourcedfromsuppliersthatisnot
reproducedinthisoperator'smanual.
TS201—UN—15APR13
Operator'sManual
Thisoperator’smanualcontainsallimportantinformation
necessaryforsafemachineoperation.Carefullyobserve
allsafetyrulestoavoidaccidents.
KM400154—UN—16JAN20
10-1
022520
PN=20