Kemper Pickup C3003 User manual

PickupC3003
*OMKM128609*
OPERATOR'SMANUAL
PickupC3003
OMKM128609ISSUEB0(ENGLISH)
MaschinenfabrikKemperGmbH&Co.KG
EuropeanEdition
PRINTEDINU.S.A.

Introduction
KM00321,00008F9-19-02APR19-1/1
Foreword
READTHISMANUALcarefullytolearnhowtooperate
andserviceyourmachinecorrectly.Failuretodoso
couldresultinpersonalinjuryorequipmentdamage.
Thiswindrowpickupmaybeinstalledandoperatedona
forageharvesteronly.Theusermustbeentitledtodrivea
forageharvesteronpublicroads.Thismanualandsafety
signsonyourmachineareavailableinotherlanguages.
PleasecontactyourKEMPERdealer.
THISMANUALMUSTBECONSIDEREDapermanent
partofyourmachineandmustremainwiththemachine
whenyousellit.
MEASUREMENTSINTHISMANUALaregiveninmetric
units.ThecustomaryU.S.unitequivalentsarealso
quoted.Useonlycorrectreplacementpartsandfasteners.
Metricandinchfastenersmayrequireaspecicmetric
orinchwrench.
RIGHT-HANDANDLEFT-HANDsidesaredetermined
byfacinginthedirectiontheimplementwilltravelwhen
goingforward.
THETERM"TRANSPORT"referstoawindrowpickup
mountedonaforageharvesterandtransportedfromAto
Bontheforageharvester.
THETERM"HAULAGE"referstoawindrowpickup
loadedonaatbedcarrierandtransportedfromAtoB
ontheatbedcarrier.
LOADINGANDHAULINGofthiswindrowpickupmustbe
performedonlybypersonsfamiliarwithhowtheloadis
secured,andwhocanprovideevidenceofthis.
WRITEPRODUCTIDENTIFICATIONNUMBERS(P .I.N.)
inthe"Specications"or"ProductIdenticationNumbers"
sections.Accuratelyrecordallthenumberstohelpin
tracingthemachineshoulditbestolen.YourKEMPER
dealeralsoneedsthesenumberswhenyouorderparts.
Filetheidenticationnumbersinasecureplaceaway
frommachine.
BEFOREDELIVERINGTHISMACHINE,yourdealer
performedapredeliveryinspection.
INTENDEDUSE:THISWINDROWPICKUPmaybeused
ONLYforpickingupcropsthathavealreadybeencut,
suchas:
•Grass
•Leguminouscrops
•Grain
•Alfalfa
Useinanyotherwayisconsideredascontrarytothe
intendeduse.Themanufactureracceptsnoliabilityfor
damageorinjuryresultingfromthismisuse,andthese
risksmustbebornesolelybytheuser.
THISWINDROWPICKUPMUSTNOTbeusedto
manuallytransfermaterialsofanysortandisnotsuitable
forpickingup:
•treeoff-cutsandhedgetrimmings
•wood
•metallicobjects
•materialsthatincludestones
Compliancewithandstrictadherencetotheconditions
ofoperation,serviceandrepairasspeciedbythe
manufactureralsoconstituteessentialelementsforthe
INTENDEDUSE.
THISWINDROWPICKUPMUSTbeservicedand
repairedONLYbyindustrialmechanics,ttersorpersons
withcomparablequalications.Theelectricalsystem
mustberepairedonlybyelectricians.Theaccident
preventionregulations,allothergenerallyrecognized
regulationsonsafetyandoccupationalmedicineandthe
roadtrafcregulationsmustbeobservedatalltimes.It
isnotpermittedtoalterthemachinetoacceptmaterials
otherthanthosepermittedinitsintendeduse.Any
arbitrarymodicationscarriedoutonthiswindrowpickup
willrelievethemanufacturerofallliabilityforanyresulting
damageorinjury.
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Introduction
AG,CC03745,280-19-09FEB00-1/1
Dealer'sRecord
Owner'sNameDateSold
AddressModelNumber
CitySerialNumber
StateZip
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Introduction
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Introduction
KM00321,000025C-19-10JAN14-1/1
PredeliveryInspection
Thefollowingchecks,adjustmentsandservicejobs
wereperformedpriortodeliveryofthemachine:
1.□Pickuphasbeenproperlyassembled.
2.□Optionalequipmenthasbeenproperlyinstalled.
3.□Allboltsandnutshavebeentightenedtothecorrect
torque.
4.□Allgreasettingsandlubricationpointslubricated.
5.□Gearcaseoillevelcheckedandtoppedup(if
necessary).
6.□Chainsarecorrectlytensionedandlubricated.
7.□Allmovingpartscanmovefreely.
8.□Checktirepressure;adjustifnecessary.Thecorrect
tirepressureis450kPabar(4.5bar)(65.3psi).
9.□Allshieldsareopeningandclosingproperly.
10.□T estrunofthemachinehasbeencarriedoutand
isOK.
11.□Hydraulichosesandconnectionsarefreefromleaks.
12.□Paintanddecalsaresmoothandneat.
13.□Theoperatorisfamiliarwiththesafetyprecautionto
betakenwhenusingthemachine.
14.□Operator'smanualhasbeengiventothecustomer.
Date:
SignatureDealer/ServiceTechnician:
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Introduction
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Contents
Page
IdenticationView
IdenticationView...............................................00-1
Safety
RecognizeSafetyInformation............................05-1
FollowSafetyInstructions...................................05-1
UnderstandSignalWords...................................05-1
ObserveRoadTrafcRegulations......................05-2
OperatorAbility...................................................05-2
StoreAttachmentsSafely...................................05-2
PrepareforEmergencies....................................05-3
WearProtectiveClothing....................................05-3
CheckMachineSafety........................................05-3
GuardsandShields............................................05-3
UseSafetyLightsandDevices...........................05-4
OperatePickupSafely........................................05-4
StayClearofRotatingDrivelines........................05-4
PracticeSafeMaintenance.................................05-5
AvoidHigh-PressureFluids................................05-5
ServiceTiresSafely............................................05-6
UseProperT ools................................................05-6
ServiceMachinesSafely....................................05-7
SupportMachineProperly..................................05-7
StayClearofPickup...........................................05-7
TransportwithHarvestingUnitInstalled.............05-8
BallastingforSafeGroundContact....................05-8
RemovePaintBeforeWeldingorHeating..........05-8
AvoidHeatingNearPressurizedFluidLines......05-9
AvoidHigh-PressureJetonSafetyDecals.........05-9
DisposeofWasteProperly.................................05-9
Decommissioning:ProperRecycling
andDisposalofFluidsandComponents.....05-10
ProtectAgainstNoise.......................................05-10
SafetyDecals
PictorialSafetySigns..........................................10-1
ReplaceSafetySigns.........................................10-1
Operator'sManual..............................................10-1
RepairandMaintenance....................................10-2
WindrowPickup..................................................10-2
HeightAdjustableCompressionDevice.............10-2
HydraulicLines...................................................10-3
StayClearofRotatingDriveline.........................10-3
PickupWheels....................................................10-3
Accumulator-RollerCompressionUnit
FloatSystem..................................................10-4
RollerCompressionUnit-TipsofRake.............10-4
Page
Haulage
WindrowPickupHangingPoints........................15-1
SecuringPickupforHaulage(LashingPoints)...15-2
PreparingthePickup
UnpackingandFirstSetup.................................20-1
SetGaugeWheelHeight....................................20-1
CheckAdjustmentofAutomaticAugerLifting....20-2
Attaching
AttachingtoaType498Forage
HarvesterwithVariableHeaderDrive............30-1
AdjustJackstandHeight.....................................30-2
AttachingthePickup...........................................30-3
AdjusttheAutomaticDrivelineCoupler
(OnlyforInitialUse).......................................30-6
AdjusttheScrapers............................................30-7
Detaching
DetachingthePickup..........................................35-1
Transporting
ObserveRoadTrafcRegulations......................40-1
SettingRollerCompressionUnitin
TransportPosition..........................................40-1
OperatingthePickup
FollowSafeOperatingProcedures.....................45-1
WorkingUnderaRaisedRoller
CompressionUnit...........................................45-2
SettingRollerCompressionUnitin
OperatingPosition..........................................45-4
OperatingtheRollerCompressionUnit..............45-5
AdjustingRakeofRollerCompressionUnit.......45-5
AdjustingRollerofRollerCompressionUnit......45-6
RollerCompressionUnitFloatAdjustment.........45-7
AdjustingGaugeWheelHeight..........................45-8
AdjustingFeedAugerHeight..............................45-9
AdjustingFeedAugerSprings............................45-9
AdjustingtheScrapers.....................................45-10
AdjustingAutomaticAugerLifting(Option).......45-11
OpeningtheSideGuard...................................45-12
AdjustingFeedAugerPaddles(ShortCrops)..45-12
RemovingFeedAugerPaddles(HighCrops)..45-13
Continuedonnextpage
OriginalInstructions.Allinformation,illustrationsandspecicationsinthis
manualarebasedonthelatestinformationavailableatthetimeofpublication.
Therightisreservedtomakechangesatanytimewithoutnotice.
COPYRIGHT©2020
JohnDeereGmbH&Co.KGMannheimRegionalCenter
Zentralfunktionen
Allrightsreserved.
AJohnDeereILLUSTRUCTION™Manual
i
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Contents
Page
LubricationandMaintenance
LubricationIntervals...........................................55-1
Grease................................................................55-1
TransmissionOil.................................................55-2
AlternativeandSyntheticLubricants..................55-2
LubricantStorage...............................................55-2
MixingLubricants................................................55-3
Every10Hours—DriveChains.........................55-3
Every10Hours—PickupDriveShaft................55-3
Every50Hours—PivotingGaugeWheels........55-4
Every50Hours—LiftArmsofRoller
CompressionUnit...........................................55-4
Every50Hours—CylinderofRoller
CompressionUnit...........................................55-5
Every50Hours—FeedingAugerPivotPoints..55-5
Every50Hours—Jackstands...........................55-5
Every50Hours—HandleofLocking
Mechanism.....................................................55-6
Every500Hours—GearCase..........................55-6
Every500Hours—AngleDrive.........................55-6
Troubleshooting
PickupOperation................................................60-1
Service
MetricBoltandScrewT orqueValues.................65-1
AdjustingtheDriveChains.................................65-2
MountingOrientationofRoller............................65-2
TrashNet............................................................65-3
OilReservoirofCentralChainLubrication.........65-3
BleedingLubricationPumpofCentral
ChainLubrication(Option).............................65-3
AdjustingOilFlowofCentralChain
Lubrication(Option)........................................65-4
Storage
StoringthePickup..............................................70-1
TakingthePickupoutofStorage........................70-1
Specications
MachineDesignLife...........................................75-1
C3003Pickup.....................................................75-1
SoundLevel........................................................75-1
ECDeclarationofConformity.............................75-2
SerialNumber
SerialNumber.....................................................80-1
SerialNumberPlateofPickup............................80-1
RecordSerialNumber........................................80-1
KeepMachinesSecure......................................80-1
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IdenticationView
KM00321,00009EF-19-06FEB20-1/1
IdenticationView
KM404026—UN—06FEB20
C3003Pickup
00-1
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Safety
DX,ALERT-19-29SEP98-1/1
KM00321,00008FC-19-02APR19-1/1
DX,SIGNAL-19-05OCT16-1/1
RecognizeSafetyInformation
Thisisasafety-alertsymbol.Whenyouseethissymbol
onyourmachineorinthismanual,bealerttothepotential
forpersonalinjury.
Followrecommendedprecautionsandsafeoperating
practices.
T81389—UN—28JUN13
FollowSafetyInstructions
Carefullyreadallsafetymessagesinthismanualandon
yourmachinesafetysigns.Keepsafetysignsingood
condition.Replacemissingordamagedsafetysigns.Be
surenewequipmentcomponentsandrepairpartsinclude
thecurrentsafetysigns.Replacementsafetysignsare
availablefromyourKEMPERdealer.
Beforeyoustartworkingwiththemachine,learnhowto
operatethemachineandhowtousecontrolsproperly.Do
notletanyoneoperatewithoutinstruction.
Keepyourmachineinproperworkingcondition.
Unauthorizedmodicationstothemachinemayimpairthe
functionand/orsafetyandaffectmachinelife.
Ifyoudonotunderstandanypartofthismanualandneed
assistance,contactyourKEMPERdealer.
TS201—UN—15APR13
UnderstandSignalWords
DANGER;ThesignalwordDANGERindicatesa
hazardoussituationwhich,ifnotavoided,willresultin
deathorseriousinjury.
WARNING;ThesignalwordWARNINGindicatesa
hazardoussituationwhich,ifnotavoided,couldresultin
deathorseriousinjury.
CAUTION;ThesignalwordCAUTIONindicatesa
hazardoussituationwhich,ifnotavoided,couldresultin
minorormoderateinjury.CAUTIONmayalsobeused
toalertagainstunsafepracticesassociatedwithevents
whichcouldleadtopersonalinjury.
Asignalword—DANGER,WARNING,orCAUTION—is
usedwiththesafety-alertsymbol.DANGERidenties
themostserioushazards.DANGERorWARNING
safetysignsarelocatednearspecichazards.General
TS187—19—30SEP88
precautionsarelistedonCAUTIONsafetysigns.
CAUTIONalsocallsattentiontosafetymessagesinthis
manual.
05-1
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