Kemper Champion C 3000 User manual

Technology – you can depend on
Operators Manual
version B0507
English
No.93944
Champion C 3000
Tractor mounted -universal
Forage harvester
C3000
Maschinenfabrik KEMPER GmbH & Co. KG •D- 48694 Stadtlohn
Postfach 1352 •Telefon : [phone] / 88-0
E-mail: [email protected]
Internet: www.kemper-stadtlohn.de

Table of contents C3000
Operating Instruction distribution
B 0507
Nr. 90533
Chapter
1.0 Operating instruction
1.1 Range of use
2.0 Accident prevention regulations
2.1 Reference security
3.0 -4.0 Technical description
5.1 Basic adjustments Mounting on tractor
3- Point hitch
Hydraulic connection
Electric connections
Support wheels
Horizontal attachment
Rotating speed of the chute
Transport positon chute
5.2 PTO shaft
5.3 Maize harvesting Connecting the header
Release transportation securities
Cutting length
PTO shaft position
Switch off rotation dividers
Road protector
5.4 Modification for Grass harvesting Mounting Pick – up
Take out 6 knives
Special checks before using for grass
Pick –up attachment speed
5.5 Whole crop harvesting Operating instruction for whole crop silage
5.6 Sharpening Device Change or turn shear bar!
Ejector plates
Alignment of the flywheel
5.7 Interchangeable plates The side cracking plate can adjusted
Change of the bottom plate
Double use of plates
5.8 Change bar - adjust smooth roller Check shear bar
Change shear bar
Adjust scraper of smooth roller
5.9 Metal detector Automatic fuel intake Stop
Adjustment after repair or replacernent
5.10 Working with the chopper Working conditions of the header
PTO revolutions
Command terminal
6.0 Lubrication Chart Technical Information
7.0 Service and Maintenance
8.0 Trouble shooting
9.0 Circuit diagram Harvester, Remote control; Metal detector
10.0 Appendix

2. Range of use
The Kemper universal precision crop chopper is suitable for harvesting silage
maize and other crops.
The chopper can be fitted with optional MAlZE HEADER or GRASS PICK-
UP for grass. The harvester can be used with a tractor or as an attachment
on a selfpropelled machine.
The Champion precision crop-chopping machine is tested for industrial safety.
In accordance with equipment safety regulations, the Champion should only
be used as directed. Any other use excludes liability for resulting damage.
Use of the machine in accordance with instructions also includes compliance
with our Operating and maintenance conditions, as well as the exclusive use
of original Kemper spare Parts. The Champion should only be used, serviced
and repaired by those trained in , operation of the machine and its inherent
dangers. (see UW 1.1 § 1).

Product Liability
Dear Customer
You have made a good choice. We are pleased to congratulate you on
your selection of a KEMPER machine. As your partner we offer quality
and performance, together with reliable service.
In order to be able to evaluate the conditions of use of our agricultural
machines, and to take these requirements into consideration in the
development of new units, we ask you to provide some information.
This also allows us to inform you selectively of new developments.
Product Liability and
Customer Information
Product liability instructs manufacturers and dealers to hand over the
instruction manual with each machine and to give the customer practical
instruction on operation, safety and maintenance.
A multiple form (A, B, C) similar to the one illustrated below is supplied
with each Operator’s Manual. Confirmation is required that the customer
has taken possession of the machine and the Operator’s Manual.
For this purpose, send the signed document A to Kemper. Document B
is retained by the dealer who supplied the machine. Document C is
retained by the customer. At the same time you will be assured that
warranty is given.
EC Certificate of
Conformity
This product has been submitted to the CE test and has obtained the CE
approval mark in conformity with the EC Directive 2006/42/EC. A CE
Certificate of Conformity is supplied with this manual. This certificate
must be handed over to the final owner of the machine together with the
Operator’s Manual.
Handing over the
Operator’s Manual
Attention! Even if the machine is sold at a later date by the customer,
the Operator’s Manual must be handed over to the new owner.

4.7 Overload safety clutches on the chopper. The Champion is equipped
with 4 overload safety devices.
1. Ball clutch in the bevel gear drive of the gathering drums.
2 Slip clutch on the gathering drum PT0
3Ball clutch on the top feed roll drive
4 Ball clutch on the bottom feed roll drive
4.7.1 Ball clutch in gathering drum gears. The gathering drum gear System
has an integral ball clutch. In the event of overload, the ball clutch
notches another graduation further. If the ball clutch continues to
engage, contact the factory.

Seperatly deliverd equipement C3000
Equipement depending order
Separatly packed is the command terminal, the electric motor, screws, power
cable lever to adjust fly wheel, operators manuel , parts catalog , PTO shaft and
perforated plates.
Equipement
PTO shaft under 200 hp
plates
PTO shaft over 200 hp

5.1 Basic adjustments C3000
Mounting on tractor
3-point hitch
Hydraulic connection
Connect the 3-point hydraulic of the
tractor with the chopper. Fix bottom
attachment points against lateral
movement.
Choose tractor hydraulic on
„Position“ control
Choose PTO 1000 U/pm
The 3 point hitch has two connec-
tion facilities: in the middle of the
machine or offset 150 mm on the
side.
You should select the connection
affording the lowest cardan shaft
extension in the working position.
The gap between the chopper
casing and flat ground should be
about 5 cm
The chopper needs two hydraulic
valves 1 doubble effect and
1 simple effect
Clean hydraulic tubes before
connecting.
SE = header cylinder
DE= Chute move

5.1 Basic adjustments C3000
Electric connections
Support wheels
Horizontal attachment
The header needs 12 V electricity
Battery + connect with red cable
Battery – connect with blue cable
Socket fix on rear ail
The height of the chopper can be
adjusted by the support wheels.
1. If there is uneven ground
2. To choose height for mounting
on tractor
The gap between the chopper
casing and flat ground should be
about 5 cm
The chopper must be attached in
horizontal position
The top-point is fixing the chopper
parallel behind the tractor

5.1 Basic adjustments C3000
Rotating speed of the chute
Transportpositon chute
The chute is rotated by a hydraulic
motor. The speed of the chute motor
can be set by 2 adjustable one-way
restrictors.
To respect the legal transport height
of 4 m, use transport facility.
Take off security blade and lift
security lever. Put distance bloc into
chute and fix chute in bottom
position.
Upper fixing point
lower fixing point
The springs helps to move up and
down the chute The higher the
tension is the easier it is to move.

5.1.1 Preparing to work C3000
Assemble chute
Fix electric motor on chute of new
chopper.
Take of bolt
release screw and put motor in
position
The cable is connected with motor
by passing thru tube
Make sure that chute can turn
without crashing the cable. Let big
loop to cable.

5.1.1 Preparing to work C3000