Kemper 330 Series User manual

Technology you can count on
Operator’s manual
Version B 0702
English
No. : 97441
ROTARY HARVESTING
UNITS
330
Maschinenfabrik KEMPER GmbH & Co. KG •D- 48694 Stadtlohn
P.O. Box 1352 •Tel.: [phone] / 88-0
E-mail: [email protected]
Internet: www.kemper-stadtlohn.de

Design and model
claims
The construction and function of our products are subject to technical continuous and
further development, which means information and data pertaining to a delivery are
not binding.
Maschinenfabrik KEMPER GmbH & Co. KG
Postfach 1352 – D-48694 Stadtlohn
Tel. [phone] / 88-0
E-mail: [email protected]
web: www. Kemper-Stadtlohn.de

0611
Introduction
0611
Foreword
Carefully read this operating manual to
familiarise yourself with the correct operation
and maintenance of the machine and to
prevent injury and damage to the equipment.
This operating manual and the safety labels
attached to the machine are available in
various languages (contact your KEMPER
dealer for details).
This operating manual is an integral part of
the delivery. When the machine is sold, the
manual must be handed over with the
equipment to the new owner.
All dimensions in this operating manual are in
metric units. Use only fitting parts and screws.
The directions of "RIGHT" and "LEFT" are
indicated relative to the direction of forward
travel of the machine.
Enter the product identification codes in the
respective section. Please copy all digits and
check them to be sure that they are correct. In
the event of theft of the machine, these codes
might assist the police in their enquiries.
These codes are also required by the KEMPER
dealer for spare part orders. We recommend
noting the codes also in another document.
The machine has been thoroughly tested and
inspected by your dealer prior to delivery.
The attachment may only be used for its intended
purpose and in line with standard agricultural
work practices (see section "Proper use"). Any
other use is deemed improper. The manufacturer
shall not be liable for damage caused by improper
use. Proper use includes compliance with the
operating, maintenance and repair instructions
and schedules laid down by the manufacturer.
The attachment may only be operated, serviced
and repaired by persons who are fully familiar
with the device and have been instructed
regarding possible risks. Always adhere to all
relevant accident prevention regulations and other
safety practices. Also observe the relevant
occupational health and road traffic regulations.
Modifications to the attachment are forbidden.
The manufacturer shall not be liable for any
damage resulting directly or indirectly from
modifications made to the equipment.

0611
Introduction
0611
Inspection completed prior to delivery
The following tests, inspections, settings and maintenance tasks have been
completed prior to the delivery of the machine:
1. Attachment properly mounted
2. Visual inspection for damage
caused during transportation.
3. Lubricant applied to all lubrication
points.
4. Friction clutches released.
5. Transmission checked for leakage.
6. All moving parts tested for smooth
movement.
7. All hydraulic lines and connections
tested for leakage - all lines and
connections are tight.
8. All adhesive labels are OK.
9. Customer instructed in the operation of
the device, with special reference to risks
and safety measures.
10.Operating manual handed over to
customer.
Date:
Signature of dealer/Kemper
specialist:

0611
Introduction
0611

0611
Table of contents
0611
Page
Safety instructions............................................ 1
Permitted use................................................... 1.1
Identification of safety instructions.................... 1.2
Hazard symbols................................................ 1.3
Accident prevention regulations ....................... 1.4
Mechanical safety............................................. 1.5
Safety instructions for assembling and
removing the harvesting implement.................. 1.6
Safety instructions for working on equipment
containing fluids under high pressure............... 1.8
Safety instructions for welding and for the
heating of components..................................... 1.9
EC declaration of conformity ........................ 2.0
Transfer of ownership of the equipment........... 2.1
Product liability – Obligation to provide
information........................................................ 2.2
General............................................................... 4
Description of the equipment............................ 4.1
Design of the harvesting implements with
description of the most important components. 4.2
Dimensions and weights of the implements ..... 4.3
Maintenance and testing .................................. 4.4
Tightening torques for metric bolts and screws 4.5
Transporting the equipment.............................. 4.6
Travelling on public highways........................... 4.7
Requirements made of forage harvesters ........ 4.8
Assisted steering.............................................. 4.9
Individual type approval.................................. 4.10
Hydraulic system............................................... 7
Valves............................................................... 7.1
Throttles ........................................................... 7.2
PTO..................................................................... 9
Description of interaction of the various
elements........................................................... 9.1
Description of the drives/transmissions with
inlet, drain and breather bores.......................... 9.2
Oil grades and capacities of the various
drives/transmissions......................................... 9.3
Lubricating schedule for the basic machine...... 9.4
Page
Clutches...........................................................10
Starting-off clutch (700 Nm) ...........................10.1
Starting-off clutch (800 Nm) ...........................10.2
Starting-off clutch (900 Nm), liquid-cooled .....10.3
Dismantling the clutches ................................10.4
Maintenance and service work ......................11
Star ratchet.....................................................11.1
Blades............................................................11.2
Maintenance of the crop intake and cutting
area................................................................11.3
Inspecting the crop guide track ......................11.4
Scrapers.........................................................11.5
Attachment frame...........................................11.6
Faults and their causes..................................11.7
Operations Instructions..................................12
Starting, Turning, Reversing...........................12.1
Downed Maize, WPS .....................................12.2
Attaching and Detaching................................15
Attachment to John Deere forage
harvesters........................................................16
Make a note of serial number.........................30
All information, illustrations and specifications in this manual are based on the
latest information available at the time of publication. The right is reserved to
make changes at any time without notice.

Chapter 1 Chapter 1
Point 1.1/1.2 Point 1.1/1.2
0401 Safety instructions 0401
1 Safety instructions
1.1 Working with the
implement: The Kemper harvesting implement with interface for self-
propelled forage harvesters is suitable for row-independent
harvesting of silage maize, whole crop silage, lucerne, oil seed
rape, field beans, sorghum, sunflowers and other stalk-type
crops.
This machine may only be used for the purpose for which it is
intended, in keeping with equipment safety regulations. Failure to
do so will nullify all liability in the event of any resulting injury or
damage. Use for the purpose for which it is intended also
includes the observation of our operating and maintenance
instructions and sole use of genuine Kemper replacement parts.
The harvesting unit may only be used, serviced and repaired by
persons who are familiar with the operation of this equipment or
who have been instructed regarding the hazards involved. (see
UVV 1.1 §1)
Important:
It is forbidden to work on the header (removal of blockages,
service and repair work) while the harvester engine is still
running.
The header has undergone CE testing and is marked
accordingly.
1.2 Recognising
warnings
This sign draws your attention to the safety
instructions mounted on the machine and
contained in the safety instructions.
You must observe all safety and general
accident prevention instructions.

Chapter 1 Chapter 1
Point 1.3 Point 1.3
0401 Safety instructions 0401
1.3 Safety
instructions:
Read the safety instructions and warning
signs mounted on the machine and contained
in the operating instructions carefully.
Make sure that all signs can be easily read.
Replace any signs which cannot be clearly
read.
Before you start working with the machine,
make sure you are familiar with the overall
machine operation.
Always ensure the machine is in good
condition.
Unauthorised modifications will impair the
proper functioning of the machine.
Switch off the engine and remove the
ignition key before commencing all
service and repair work.
Do not climb on to the machine before
the power system has cut out,
the engine has stopped and the
ignition key has been removed.

Chapter 1 Chapter 1
Point 1.3 Point 1.3
0401 Safety instructions 0401
Do not access the intake parts of the
implement before the power system has cut
out, the engine has stopped and the ignition
key has been removed.
Never put your hands in the
auger while it is still turning.
Do not enter the hazard area between
the header and the machine.

Chapter 1 Chapter 1
Point 1.3 Point 1.3
0401 Safety instructions 0401
Do not touch any moving
p
arts.
Never place your hands in areas where
there is a crush hazard while it is still
possible for parts to move.
Beware of pressurised
fluids emitted from the
system!

Chapter 1 Chapter 1
Point 1.4 Point 1.4
0401 Safety instructions 0401
It is forbidden to stand or walk in the crop intake area.
Do not feed crop into the harvester using your hands. Do not
push crop further into the machine using your foot.
Exercise great care when connecting the jointed shafts.
The jointed shaft guard must be kept in good condition at all
times and the protecting tube must be secured against rotating.
Do not alter the number of fins on the protection on the jointed
shafts.
If necessary, attach counterweights in order to make the tractor
easier to steer, but be sure to observe maximum permitted axle
loads. Adhere to the stipulations made in the individual type-
approval or in the government inspection survey regulations.
Headers should only be detached and removed when the
equipment is standing on a level surface.
Whenever performing any work on the harvester the PTO lever
must be switched to the "off" position; the tractor engine should
be switched off and the ignition key removed.
1.4
Caution: The blade rotors are still rotating even after the intake
drums have come to a standstill!
Before investigating the equipment for foreign bodies: Switch off
all drive units; switch off the engine, and allow all moving parts to
come to a complete standstill.
The equipment should be securely supported whenever any work
is carried out underneath the machine.
Ensure that all blades are fixed securely.
Accident
prevention
regulations
Before carrying out any work on the header:
"Wait until the blade rotors have come to a complete
standstill"

Chapter 1 Chapter 1
Point 1.4/1.5/1.6 Point 1.4/1.5/1.6
0401 Safety instructions 0401
When travelling on the public highway:
Observe all stipulations made in the extended individual
type-approval (document 'ABE') regarding statutory
highway regulations.
Attach the folding accident protection guard with covers
to the header.
Attach all additional side lamps and indicators.
The additional dipped headlamps should be switched on
when travelling during hours of darkness.
The reflecting hazard warning plates on the accident
protection guard must be in good condition.
The header must be raised so that the front accident
protection guard is approx. 300 mm above the road
surface.
Government inspection survey regulations regarding axle
loads, permitted gross vehicle weights and rear-end
weights must be observed.
Moreover, the general specifications contained in the accident
protection regulations for machinery, equipment, tools, technical
equipment and vehicles issued by the agricultural professional
associations, UVV 3.1 to 3.11 must be observed.
A measurement of the noise level was carried out during the CE
test: max. noise level reaching the driver's ears, in conformity
with regulation 86/188/EWG; measured in accordance with ISO
5131 with the cab closed = 80.0 dB (A).
Only genuine Kemper replacement parts should be used.
1.5 Mechanical safety
Do not place your hands or any other objects inside the
equipment while during operation or while the harvester engine is
still running.
Before carrying out repair and maintenance work, the harvester
engine must be switched off and the ignition key removed.
Safety devices may only be removed in order to perform repair
and maintenance work.
The permitted gross loads, axle loads and tyre pressures must
not be exceeded.
The statutory regulations of the highway code must be observed
when travelling on public highways.
1.6 Safety
instructions
for attaching and
removing the
header
The header may only be removed on firm, level ground.
When removing the header, ensure it is standing securely.
You may only enter the space between the harvesting attachment
and the machine when the engine is switched off and when you
have ensured it is not possible for the machine to roll forwards or
backwards.

Chapter 1 Chapter 1
Point 1.8 /1.9 Point 1.8/1.9
0401 Safety instructions 0401
1.9 Safety guidelines
when welding and
working with
flame
Hazard from electrical current
Use only welding equipment with electrics which are in
perfect condition
Do not carry out welding where there is an increased
electrical hazard
(welder standing on a surface which will conduct
electricity, welding in a constrained position, welding in
confined spaces...)
Hazard from optical and UV radiation
Use a face screen with sight glasses appropriate to the
welding procedure in question
(welding goggles, hand or head guard with appropriate
glasses).
Protect your body by wearing clothing appropriate to the
welding procedure.
Hazard from build-up of gases
When components are subjected to heat, layers of paint
and deposits of contamination contained on the
components may combust. This will result in the formation
of noxious vapours.
It is therefore essential that layers of paint and
contamination are removed before heat is applied to the
components in the area to be welded.
(Quite apart from the hazard involved, contamination will
cause faults in the weld bead.)
Weld bead faults will also occur when welding is carried
out where a draft is present (stream of protective gas is
blown away), or when moisture is present (hydrogen
entering the weld bead).
Hazard from heat
Remember that a large amount of heat is applied to the
material when welding, making the parts extremely hot.
Make sure no combustible material is located within your
work area. Wait until all hot tools and equipment have
cooled down before touching them.

Chapter 2 Chapter 2
Point 2.0/2.1/2.2 Point 2.0/2.1/2.2
0401 Product liability 0401
2.0 Declaration of
EC conformity
This product has been tested and marked in accordance with EU
directive 98/37/EC (Communauté européenne / European
Community). A 'Declaration of EC Conformity' is attached to the
instruction and should be delivered to the end-customer together
with the instruction.
2.1 Transfer of
ownership of the
equipment
Important! If the customer himself transfers ownership of the
equipment to another party at a later date, the instruction must
also be included in the transfer.
2.2 Obligation to
provide
information about
product liability
Product liability obliges the manufacturer and dealer to deliver the
instruction when equipment is sold and to instruct the customer in the
use of the equipment, referring to relevant operating, safety and
maintenance regulations.
A multi-copy form (A,B,C), as shown below, is attached to every copy
of the instruction. Written confirmation is required as proof of the fact
that the equipment and the instruction manual have been properly
delivered.
To this end, Document A must be signed and returned to Kemper.
Document B is retained by the dealer supplying the equipment, and
Document C is retained by the customer. This also ensure your
warranty rights.

Chapter 4 Chapter 4
Point 4 Point 4
0401 General 0401
4 General Our patented cutting system enables you to approach the maize stems
from any direction you choose: parallel to the rows, perpendicular to the
rows, or at an angle.
Every single maize stem is fed automatically into a gap in the cutting
head.
In open-cut mode, i.e. without return cut, the crop stem is cut along the
entire working width by the fast-action blade 9. The slow-action intake
drum 1 feeds the stem along the intake bars 110.
A row of teeth 111 grasp the stem securely.
The forward movement of the intake drum pushes the crop up against
the carrier teeth 11, thus allowing the crop to be transported safely past
the guides and scrapers 22 to the intake drum.
Here, the stem is placed against the carrier teeth 51 and is thus cleanly
and evenly gathered lengthways. It is then fed pre-pressed to the
header's pre-compression and intake rollers.
Closely spaced rows - High crop yields
Maize cultivation methods have formed the subject of intensive debate
in recent times; there has also been a shift towards increasing crop
yields by placing the individual plants closer together.
However, if this new cultivation method is to be adopted, it is essential
that the existing seed drills be used, and harvest is only possible with a
row-independent harvesting system.
The new cultivation method does not allow us to work with double rows;
instead, the previous row distance of 75 cm must be reduced to 30 cm.
Maintaining the same cultivation density of 10 plants/m2produces a
greater distance between the plants in the individual rows.
The advantages of the new cultivation method:
■More space for each individual plant.
■Faster overgrowing between rows and hence earlier shading of soil.
■Less soil erosion.
■Improved utilisation of nitrogen in the soil.
■Increased yields by approx. 12 - 17 %.
■Improved quality.

Chapter 4 Chapter 4
Point 4.1 Point 4.1
0401 General 0401
4.1 Description of
the header Harvesting implement with integrated interface for self-propelled
forage harvesters.
When fitted with the appropriate interface, the header is suitable
for attachment to a variety of self-propelled forage harvesters.
Power transmission is delivered by the SPFH drive line via oil-
immersed transmission and safety clutches.
Row-independent cutting system with fast-running rotors and
freewheel mechanism.
Cutting across the entire working width by closed saw-type rotor
blades with replaceable segments.
Even crop intake to the chopping unit via slow-running intake
drums and clean gathering by two slanting intake drums. Two
mechanically driven crop separators for heavily laid crops, height-
adjustable crop lifters.
330
Working width = 3.0 m

Chapter 4 Chapter 4
Point 4.2 Point 4.2
0401 General 0401
4.2 Design of the
harvesting
attachments
with the major
sub-assemblies

Chapter 4 Chapter 4
Point 4.2 Point 4.2
0401 General 0401
Sub-assembly designations
1 Rotating lodged maize auger
2 Outer feed bar
3 Frame
4 Intake drum
5 Central feed bar
7 Centre guide
9 Rear guard
10 Outer crop separator
11 Intake drum, left or right-rotating
12 Small crop separators
13 Shield
14 Central covering plate
16 Large crop separators
18 Spur gear drives - Intake drum
19 Spur gear angle drive left and right
22 Basic frame
23 Spur gear angle drive - Intake drum, left-rotating.
24 Breather - always outside!
25 Spur gear angle drive - Intake drum, right-rotating.

Chapter 4 Chapter 4
Point 4.3 Point 4.3
0401 General 0401
Harvester attachment type
Unit of
dimensio
n 330
Length m 2.06
Overall width m 3.00
Height m 1.36
Working width m 3.00
Transport width m 3.00
Weight of basic version Kg 1500
4.3 Header
dimensions and
weights
Height folded in - lowered m 1.36
4.4 Maintenance
and testing Maintenance at start of new season
The most important job to be performed before operating the header
is to inspect the two friction clutches in the main power unit: remove
both clutches, dismantle, clean or replace.
(See appropriate instructions in the instruction manual)
Before commencing new operation, we recommend star ratchets K 43
in the intake drums be inspected. For lubrication of the star ratchet (1
x year) we recommend a lithium saponified grease, "GLEITMO 805
and 810" made by Gleitmolybdän. This is particularly suitable for
combating frictional corrosion.
Run the machine and check all bearings for overheating or excess
play.
Daily maintenance
Make sure scrapers (2 per rotor) beneath the rotor blade are intact.
This is important as blunt or deformed scrapers can cause blockages
and place an unnecessary strain on the power unit and friction
clutches.
Tighten the bolts after a few days' use when applying from new or
when replacing the blades or scrapers. Check all rotor blades. Heavily
worn blades should be replaced as they will create long stubble and
place unnecessary strain on the power unit.
The entire area surrounding the intake drums, rotor blades and
scraper must be cleaned of husks and stem remains every day.
Carry out a visual check of all transmissions every day to see if there
are any oil leaks.
Carrying out lubrication daily in accordance with the lubrication
schedule merely means greasing the two front bearings on the side
lodged maize augers, or, on certain models, greasing the jointed
shaft.
Weekly maintenance
All bolts and screws should be checked at regular intervals to ensure
they are firmly secured.
Foreign bodies in the cutting area can cause damage to or
deformation of the rotors, the carrier elements on the intake drums or
the crop separators. You should therefore check the entire area.

Chapter 4 Chapter 4
Point 4.3 Point 4.3
0401 General 0401
4.5 Torques for
metric bolts
TORQUES FOR METRIC BOLTS in NM
Grade 4.8 Grade 8.8 or 9.8 Grade 10.9 Grade 12.9
Size Lubricated
*Dry* Lubrica-
ted*Dry* Lubricated* Dry* Lubricated
*Dry*
Nm Nm Nm Nm Nm Nm Nm Nm
M6 4.8 6 9 11 13 17 15 19
M8 12 15 22 28 32 40 37 47
M10 23 29 43 55 63 80 75 95
M12 40 50 75 95 110 140 130 165
M14 63 80 120 150 175 225 205 60
M16 100 125 190 240 275 350 320 400
M18 135 175 260 330 375 475 440 560
M20 190 240 375 475 530 675 625 800
M22 260 330 510 650 725 925 850 1075
M24 330 425 650 825 925 1150 1075 1350
M27 490 625 950 1200 1350 1700 1600 2000
M30 675 850 1300 1650 1850 2300 2150 2700
M33 900 1150 1750 2200 2500 3150 2900 3700
M36 1150 1450 2250 2850 3200 4050 3750 4750
*“Lubricated“ means that the bolts are supplied with a lubricant such as engine oil, or that
phosphated or oiled bolts are used. "Dry“ means that normal or galvanised bolts without
any lubrication are used.
The torques specified in the table are guidelines only and do NOT apply
where a different torque specification is given in this manual for certain
bolts and nuts.
Check that bolts and nuts are securely tightened.
Shearing bolts are designed to shear off when a specific load is applied.
Same grade bolts only should be used when replacing shearing bolts.
When replacing bolts and nuts, ensure that same grade parts or better
are used. Bolts and nuts of a higher grade should be tightened to the
same torque as the parts originally used.
Make sure that the threads engage properly and the bolts are correctly
applied.
This will prevent damage occurring when tightening.
Tighten locknuts (not the bolts) with a plastic insert and flanged steel
locknuts to approx. 50% of the 'dry' value given in the above table.
Tighten hinge / nuts to the full torque value.