Kemppi Gamma 100P User manual

Operating
manual
Operating manual – Brugsanvisning – Gebrauchsanweisung – Manual
de instrucciones – Käyttöohje – Manuel d’utilisation – Manuale d’uso –
Gebruiksaanwijzing – Bruksanvisning – Instrukcja obsługi – Manual de
utilização – Инструкции по эксплуатации – Bruksanvisning – 操作手册
Gamma 100P, 100A
Gamma GTH3 PFA/SFA/XFA
Gamma GTH3 PFA/SFA AIRLINE
1920680
1931

© Kemppi Oy 2019
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SFA / 100A
XFA
LOW BATTERY
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Gamma
CR2450
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© Kemppi Oy 2019
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5Gamma
GTH3
XFA
GTH3
SFA
GTH3
PFA
GTH3
SFA Airline
GTH3
PFA Airline
100A 100P
Compatible with PFU 210e
powered lter unit
Compatible with RSA 230
supplied air regulator
Work lights
Auto-darkening lter (ADF)
Passive lter lens
(shades 8-13)
1.2 About this manual
Read this manual carefully before using the equipment for
the rst time. Pay particular attention to the safety instruc-
tions.
Convention Used For
Note Gives the user a piece of information of particular importance.
Caution Describes a situation that may result in damage to the equipment or system.
Warning Describes a potentially dangerous situation that may result in personal damage or
fatal injury.
Gamma product models are personal protective equip-
ment (PPE) for welders and fabrication personnel. They are
designed for arc welding (MMA, MIG/MAG, TIG), grinding,
gouging and plasma cutting.
Gamma welding helmets provide the users with protection
for the eyes and face. They combine a ip-up welding vi-
sor with a protective grinding visor and include either an
auto-darkening lter (ADF) or a passive welding lter lens.
1.3 Disclaimer
While every eort has been made to ensure that the infor-
mation contained in this guide is accurate and complete,
no liability can be accepted for any errors or omissions.
Kemppi reserves the right to change the specication of
Gamma GTH3 models also protect the user's respiratory
system when used together with a compatible powered
lter unit (PFU 210e) or supplied air unit (RSA 230). Gamma
GTH3 models oer the highest level of respiratory protec-
tion: TH3 classication with PFU 210e, and 3B classication
with RSA 230.
The following table introduces the features of the Gamma
product models.
the product described at any time without prior notice.
Do not copy, record, reproduce or transmit the contents
of this guide without prior permission from Kemppi.
1. Introduction
1.1 About Gamma personal protective equipment
ENGLISH

6© Kemppi Oy 2019
3. Parts 1
1. Protection plate
2. Welding lter:
• auto-darkening lter SA 60 (SFA, 100A)
• auto-darkening lter XA 74 (XFA)
• passive welding lter, shades 8-13 (PFA, 100P)
3. Inner protection plate
4. Welding visor
5. Side cover plate of the welding visor
6. Air duct for the respirator (PFA, SFA, XFA)
7. Welding helmet rigidity adjustment knob.
8. Grinding visor
9. Grinding visor lock
10. Work lights (XFA)
11. Face seal: washable (PFA, SFA, XFA)
12. Headband
13. Air hose holder (PFA, SFA, XFA)
14. Sweatband: washable
15. Gap view switch: Control the gap view.
16. Angle regulator knob: Adjust the viewing angle.
17. Air duct nozzle (PFA, SFA, XFA)
18. Remote control buttons for adjusting the ADF
(SFA, XFA, 100A)
19. Distance slide adjusters: Connect the headband
to the helmet and adjust the distance of the
helmet from the face.
2. Safety
Gamma personal protective equipment helps protect the
wearer’s eyes from harmful radiation including visible light
and ultra-violet/infra-red radiation resulting from certain
welding processes.
Warning:
• It is strictly forbidden to use any other than Kemp-
pi branded lters or other parts or accessories with
Kemppi’s personal protection equipment. If you do
not respect this safety regulation, serious damage for
your health may occur.
Warning:
• We recommend a usage period of 5 years. The period
of use depends on various factors such as use, clean-
ing, storage and maintenance. Inspect the helmet be-
fore each use. Replace damaged or worn parts. Never
use a damaged welding lter.
• Use all adjustment features for maximum protection.
• Never weld with the welding visor up or without the
welding lter.
Warning:
• If the auto-darkening lter (ADF) does not darken
when the arc ignites, stop welding immediately. In-
spect the ADF and its power supply. Change if nec-
essary.
• Always use welding lters together with suitable pro-
tection plates.
• Materials which may come into contact with the
wearer’s skin may cause allergic reactions to suscep-
tible individuals.
• Only operate this product within the temperature
range -5...+55 °C.
• The product is not intended for use in environments
with a risk of explosion.
• Set and tighten the face seal properly. If the face seal
is not tight, the respiratory protection may not reach
the best level.
• The helmet gives designed protection against high
speed particles only at room temperature (EN175 B)
and only when all helmet components are properly
attached, as described in the manual.
• Helmet has impact strength classication B only
when all helmet components are properly attached,
as described in the manual.
When helmet is worn over any spectacles, they may trans-
mit the impact of high speed particles, thus creating a haz-
ard to the wearer.
1. Work light on/o (long press, XFA) and ADF mode
selector (short press)
2. Scroll down
3. Scroll up
4. USB port for ADF power and remote control (SFA,
XFA, 100A)
5. USB port for work lights and PFU 210e indicators
(XFA)
6. Sensitivity indicator: 5 levels
7. Shade indicator: Shades 5/8 - 15 (XFA) or 5/8 - 13
(SFA and 100A).
A long press of the Scroll up/down button
moves you to another shade block at points
(A) and (B).
8. Delay indicator: 5 levels
9. Indicators for the PFU 210e battery, lter and
blower (XFA).
Indicator for the ADF battery (SFA/100A).
10. Battery casing
4. Auto-darkening welding lter (ADF) 2
ENGLISH

7Gamma
To move between sensitivity/shade/delay columns (6 - 8),
shortly press the ADF mode selector (1). At the correct col-
umn, use the Scroll up/down buttons (2 - 3) to change the
value.
Sensitivity denes how easily the ADF photo-sensors re-
spond to arc light and trigger the darkening of the lter.
Shade denes how dark the ADF gets when the welding
arc ignites. To select the optimal shade for the job at hand,
see table Shade selection.
Delay denes how fast the ADF returns to the light state
after welding has stopped.
Note: To use the control buttons, make sure the
USB connector is connected to the USB port (4).
XFA: 3ADF is powered by the PFU 210e battery. If the
connection to PFU 210e is cut o, ADF is powered by the
battery inside the battery casing on the helmet. Check the
battery regularly.
SFA, 100A: 3ADF is powered by the battery inside the
battery casing on the helmet.
Table 2: PFU 210e indicators (inside XFA helmet)
Battery status:
• Blinking slowly: the battery charge
level is 20%.
• Blinking rapidly: the battery charge
level is 5%.
Filter status: When illuminated,
change the lter.
Blower status: normal and high
blower speed.
(When the gas lter is used, only
normal speed is available.)
5. Taking the product into use 4
1. Check that the product has not been damaged during the transport.
2. Make sure that the shade of the passive welding lter is appropriate for the welding job (PFA and 100P).
3. Adjust the helmet for your head:
A. Use the top bands to adjust how deep the helmet sits (1).
B. Use the distance slide adjuster to change the distance of the welding helmet from your face (2).
C. Turn the knob to tighten and secure the headband (3).
D. Attach the optional comfort band padding for additional comfort.
5Make sure the helmet sits deep enough on your head, as shown in the picture.
4. Set and tighten the face seal properly around your face, behind the ears and under the chin using all three
strap tighteners in the face seal.
Warning: If the face seal is not tight, the respiratory protection may not reach the best level.
5. Connect the air hose to the helmet and to a respiratory protection device (PFA, SFA, XFA): 6
A. Turn the air hose connector (1) to fully expose the openings (2).
B. Align the groove in the air hose connector with the tab in the air duct (3).
C. Push the connector into the air duct.
D. Turn the connector clockwise to snap-lock the air hose into its place.
E. Secure the air hose into the air hose holder (4) to keep it out of the way.
6. Turn on the powered lter unit / air supply.
ENGLISH

8© Kemppi Oy 2019
6.1 Work lights 7
Gamma GTH3 XFA has LED work lights that are powered by
the PFU 210e battery. Press and hold the work light remote
control button until the light turns on.
Note: Make sure both USB connectors are con-
nected.
To replace worn protective lenses on the work lights: 8
1. Remove the worn protective lenses with a
screwdriver.
2. Insert the new protective lenses, starting from
the outer edge.
Note: Note that the left and right protective lenses
are slightly dierent in shape.
6.2 Gap view 9
1. Lift the welding visor up.
2. Push the gap view adjuster to OPEN position
(towards the visor knob).
6.3 Adjusting the viewing angle 9
Turn the viewing angle adjuster to tilt the viewing angle
upwards or downwards.
Tip: When adjusting the helmet upwards, support the hel-
met with the other hand.
6. Using the helmet features
7. Replacing parts
To replace the outer protection plate: 10
1. Use the grooves on the sides to pull the plate out.
2. To insert a new plate, push at the corners to
snap-lock the corner grooves into place.
Before removing the welding lter cassette: 11
Before removing the welding lter cassette, detach the
USB connector(s): either two (XFA), or one on the left (SFA,
100A).
Note: When inserting the USB connector, the wider
side goes up.
Caution: Do not connect the USB connector to any
other device.
To replace the welding lter cassette: 12
1. Remove the cassette by pressing the tab behind
the lower edge of the cassette, and then push-
ing the cassette forward.
2. Change the passive welding lter inside the
cassette if you need a dierent shade value (PFA,
100P).
3. Insert the cassette by rst pushing the upper
edge tabs (1) into place, then the lower edge
into its groove (2).
To replace the grinding visor: 13
1. Pull the grinding visor locks slightly outwards,
and pull the visor out.
2. To insert the visor, align the grooves in the visor
with the visor locks, and snap the visor into its
place.
Note: Make sure both sides snap into their place.
To remove the headband: 14
1. Press and hold down the slide adjuster button (3).
2. Push the headband connector (1) forwards, out
of the distance slide adjuster (2).
To replace the face seal: 15 -16
1. Remove the headband.
2. Open the face seal snap fasteners (5).
3. To remove the face seal, slide the face seal's top
sealing strip (1) out of the groove on the inside
of the helmet (2) and remove the face seal.
4. To attach the face seal back, slide the face seal's
top sealing strip (1) back into the groove on the
inside of the helmet (2). Make sure the face seal
is positioned in the middle.
5. Pass the distance slide adjusters and the air duct
through the openings in the face seal (3, 4).
6. Secure the face seal in place with the snap
fasteners (5).
7. Attach the headband back in place.
To attach the headband: 17
1. Bring the headband connector in front of the
distance slide adjuster.
2. Press down the slide adjuster button while
pushing the headband connector through the
distance slide adjuster.
3. Slide the headband connector in place so that
the slide adjuster pin locks into one of the
grooves in the headband connector.
4. Ensure that the welding helmet is at a convenient
distance from your face and that both sides are
equally positioned.
ENGLISH

9Gamma
10. Technical data
Compliance with standards • EN 175:1997-08, Personal protection. Equipment for eye and face
protection during welding and allied processes
• EN 166:2002-04, Personal eye protection, specications
• Regulation 2016/425
• EN 169
• EN 379
• EN 12941 (TH3 together with PFU 210e)
(TH3 = Max. inward leakage 0.2 %)
• EN 14594 (3B together with RSA 230)
(3B = Max. inward leakage 0.5 %)
• AS/ NZS 1716 (PAPR-P2)
• AS/ NZS 1337.1 (B)
• AS/NZS 1338.1
Type inspected by: • EN 12941, EN 14594: FORCE Certication A/S (Notied Body 0200)
• EN 175: DIN CERTCO Gesellschaft für Konformitätsbewertung mbH
Alboinstr. 56D-12103 Berlin
Notied body number 0196
Manufacturer: Kemppi Oy
PL 13, Kempinkatu 1
15801 LAHTI
FINLAND
Model: GTH3 XFA, GTH3 SFA, GTH3 PFA, 100A, 100P
ADF switching time 0.1 ms
ADF light state Shade 4
ADF ultraviolet/infrared protection Protection at all times
Operating temperature -5°...+55 °C
Battery type (inside the remote control) CR2450
Materials Plastics: PA, PP, PC, ABS, POM
Sweatband material 100 % cotton, padding foam plastic
Weight GTH3 XFA: 1100g 100A: 775 g
GTH3 SFA: 1002 g 100P: 735 g
GTH3 PFA: 962 g
8. Maintenance
Inspect the helmet after each use. Replace worn or dam-
aged parts.
8.1 Cleaning
• Clean the protection plate and grinding visor with
mild soap, lukewarm water and a soft cloth.
• Wipe the welding lter lens with with a soft, clean
cloth, if necessary.
• Detach and wash the sweatband and face seal, if
necessary.
Note: The re retardant on the face seal gradually
wears out in wash. Wash the face seal max. 5 times.
8.2 Cleaning the air duct nozzle 18
1. Remove the air duct nozzle by pushing a tool
under the two grooves below the plate.
2. Wipe the nozzle and the area behind it with a soft
cloth and mild detergent or suitable disinfecting
mask spray. Dry well before reassembling.
8.3 Shade selection
Shade numbers according to EN 169 (DIN shades) 19
9. Storage
Store the Gamma welding helmet in an environment with
temperature between -20...+50 °C and humidity < 80 % Rh.
Store and transport the helmet and the accessories in the
original bag or package.
ENGLISH

10 © Kemppi Oy 2019
Marking explanation of welder’s face shield:
KMP EN 175 B
Symbol Description of the eld of use
KMP Manufacturer’s mark
EN 175 Number of the standard
B Mechanical strength
EN 175 B: Personal protection, Equipment for eye and face protection during welding and allied
processes.
Symbol Type of protection Description of the eld of use
SIncreased robustness Mechanical strength
-F Low energy impact 45 m/s Mechanical strength
-B Medium energy impact 120 m/s Mechanical strength
Ocular marking – EN 166
KMP Identication of the manufacturer
1Optical class (except for cover plates)
BSymbol for mechanical strength
CE CE marking (European Conformity)
11. Ordering codes
Part Ordering
code
Face seal SP009794
Outside protection plate 5 pcs SP008034
Welding visor frame assembly SP007996
Visor knob assembly SP008152
Grinding visor 5 pcs SP008040
Passive welding lter, shade 8 W011254
Passive welding lter, shade 9 W011255
Passive welding lter, shade 10 W011256
Passive welding lter, shade 11 W011257
Passive welding lter, shade 12 W011258
Passive welding lter, shade 13 W011259
Welding lter frame SP009755
ADF welding lter SA 60 SP012422
Part Ordering
code
ADF welding lter XA 74 SP012421
Remote control SP012097
Inside protection plate, ADF SA 60 SP012425
Inside protection plate, ADF XA 74 SP012424
Side cover plates SP012053
Headband SP009023
Sweatband 2 pcs SP9873018
Comfort band padding SP013231
Work light solid cover plate, 3 pcs SP010526
ENGLISH

Gamma
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© Kemppi Oy 2019
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Gamma
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MMA
(E-Hand)
MIG, Ss MIG, AI MAG, CO TIG Gouging Plasma
cutting
15 A 9
20 A 9 10
30 A
40 A 10 10 11
60 A 10 10
80 A
11
11 11
100 A
11 11 12
125 A 12 10
150 A
12
175 A
12 12
12
13
13 11
200 A
225 A 12
250 A
13 14 13
275 A 13
300 A
13 13 14
350 A
14 14
400 A
450 A
15 15
500 A 14 14
15
550 A 15 15
600 A
19
Declarations of Conformity – Overensstemmelseserklæringer –Konformitäts-erklärungen –
Declaraciones de conformidad – Vaatimustenmukaisuusvakuutuksia – Déclarations de conformité –
Dichiarazioni di conformità – Verklaringen van overeenstemming – Samsvarserklæringer –
Deklaracje zgodności – Declarações de conformidade – Заявления о соответствии – Försäkran om
överensstämmelse – 符合性声明
userdoc.kemppi.com
Quality assurance of the production process (Module D):
SAI Global Assurance Services Ltd.
Partis House Ground Floor Davy Avenue,
Knowlhill Milton Keynes MK5 8HJ,
United Kingdom (Notified Body 2056)