Kemppi SA 35 User manual

AUTO DARKENING
WELDING FILTER
SA 35, 60B, 60Z
XA 47
1920770
R05

2
SA 35, 60B, 60Z, XA 47
INTRODUCTION
The auto-darkening lter (ADF) is an electronic lter cassette
that darkens from light state to a pre-selected dark shade when
the welding arc is ignited. Select the appropriate shade before
you start welding. This product is designed to help protect your
eyes from harmful radiation including visible light, ultra-violet
radiation (UV) and infra-red radiation (IR) resulting from certain
welding processes. ADF oers permanent protection against UV/
IR rays, heat and sparks in any state from the light to the dark.
Kemppi Oy
PL 13, Kempinkatu 1
15801 LAHTI
FINLAND
SA 35, SA 60B, SA 60Z, XA 47:
EN 379:2003+A1:2009
0200 1105 LIC4075

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SAFETY
• When tted to a suitable face shield that meets the
necessary and local safety standards, this ADF is suitable for
welding, grinding, cutting, spraying and arc gouging. It is
not suitable for laser welding.
• This ADF is suitable only for oxygen cutting in the oxygen
ow rate range 900-2000 l/h. In the cutting mode, shade 5
is used. In the cutting mode the lter does not change from
light to dark, but remains constantly dark.
• The ADF does not protect against explosive devices or
corrosive liquids.
• Always use the protective lens on the ADF. Replace the
protective lens when it becomes dirty/discolored/worn/
cracked/scratched/pitted.
• Avoid heavy knocks on the ADF as it may break.
• If the ADF does not darken when the arc ignites, stop
welding immediately. Inspect the ADF, check the batteries
and change if necessary. If this does not help, contact a
Kemppi representative or your supervisor.
• The ADF is not water-proof or water resistant. Do not
immerse it in water. Protect the lter from contact with
liquids and dirt.
• The recommended operating temperature range is
-5°C…+55°C (23°F…131°F). Do not use the ADF beyond this
temperature range.
• Never place the ADF on a hot surface.
• Never open or tamper with the ADF.
• Do not make any modications to the ADF, unless specied
in this manual.
• Do not use other replacement parts than those specied in
this manual. Unauthorized modications and replacement

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SA 35, 60B, 60Z, XA 47
parts void the warranty and may expose the wearer to
unnecessary risk of personal injury.
• Clean the surface regularly. Do not use strong cleaning
solutions or solvents. Always keep the sensors and solar
cells clean. See Maintenance.
• Materials which may come into contact with the wearer’s
skin can cause allergic reactions.
• Failure to follow these safety instructions and/or failure to
follow the operating instructions may cause voiding of the
warranty and cause a risk of personal injury.
TROUBLESHOOTING
Problem Probable cause and recommended actions
The ADF does
not darken or
ickers.
• Front cover lens is soiled or damaged. Change
the cover lens.
• Sensors are soiled. Clean the sensors’ surface.
Slow response • Operating temperature is too low. Do not use
at temperatures below -5ºC (23ºF).
• Add sensitivity.
Poor vision • Protective lens and/or the ADF is soiled.
Change the lens.
• There is insucient ambient light.

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TECHNICAL DATA
Model SA 35 SA 60B SA 60Z XA 47
CE classication 1/1/1/2 1/1/1/1 1/1/1/1 1/1/1/2
True color No Ye s Ye s Ye s
Viewing area 96x35mm 100x60mm 110x60 97x47mm
Cassette size 110x61mm 110x90mm 120x90 110x90mm
Arc sensor 2 3 3 2
Shade range 9-13 9-13,
Cutting 5
8-12,
Cutting 5
9-13, 14-15,
Cutting 5
Light state DIN 4 DIN 4 DIN 2.5 DIN 4
Power ON/OFF Fully
automatic
Fully
automatic
Fully
automatic
Fully
automatic
Shade control Internal Internal Internal Internal,
digital
display
Switching time 0.1ms 0.1ms 0.1ms 0.1ms
UV/IR protection Always Always Always Always
Grinding function No Ye s Internal
and remote
Ye s
Low battery
indicator
No Ye s Ye s Ye s
Low amperage
TIG rated
5A 3-5A 3-5A 5A
Power supply,
replaceable
Solar cell,
2xCR2032
Solar cell,
2xCR2032
Solar cell,
1xCR2450
Solar cell,
1xCR2450

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SA 35, 60B, 60Z, XA 47
Certi-
cation
CE, ANSI,
CSA,
UKCA
CE,
AS/NZS,
UKCA
CE,
AS/NZS,
UKCA
CE, ANSI,
CSA, AS/
NZS, UKCA
Compatible with Alfa e60A Beta e90A,
e90 SFA,
Delta
Zeta W200,
W200x
Beta e90X,
e90 XFA,
Delta+
Compliance • Regulation (EU) 2016/425
• Regulation 2016/425 on personal protective
equipment as brought into UK law and
amended
Standards
compliance
• EN 379:2009-07
• AS/NZS 1338.1:2012
Type inspected by
SA 35, SA 60B, XA 47:
• DIN CERTCO Gesellschaft für Konformitätsbewertung mbH,
Notied body No. 0196, Alboinstr. 56D-12103 Berlin
• AS/NZS; SAI Global Certication Services Pty Limited 680 George
Street, Sydney NSW 2000, GPO Box 5420 Sydney NSW 2001.
• UKCA; TUV Rheinland UK Ltd., Approved body No. 2571, Friars
Gate, 1011 Stratford Road, Shirley, Solihull, B90 4BN, UK.
SA 60Z:
• CE: ECS European Certication Service GmbH. Hüttfeldstraße 50,
73430 Aalen, Germany. Notied Body No. 1883.
• UKCA: SGS United Kingdom Limited, Rossmore Business Park
Ellesmere Port South Wirral Cheshire CH65 3EN. Approved Body
No. 0120
SA 35, SA 60B, SA 60Z, XA 47:
• AS/NZS; SAI Global Certication Services Pty Limited 680 George
Street, Sydney NSW 2000, GPO Box 5420 Sydney NSW 2001.

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ADF MARKING EXPLANATIONS
Eg. CE 4/5,8/9-13 KMP 1/1/1/2/379
4 Light state scale number
5 Cut mode scale number
8/9 Lightest dark state scale number
13 Darkest state scale number
KMP Manufactures identication
1 Optical class
1 Diusion of light class
1 Variation in luminous transmittance class
2 Angle dependence
379 Number of the standard
ORDERING CODES
Model SA 35 SA 60B SA 60Z XA 47
ADF SP9873061 SP9873064 SP9873076 SP9873063
Protection
plate, inside,
5 pcs
SP012951 SP012425 SP023221 SP012952
OPERATION
Shade denes how dark the ADF gets when the arc ignites. To
select the optimal shade, see the Shade guide table.
Sensitivity denes how easily the ADF photo-sensors respond to
arc light and trigger the darkening of the lter. Use low sensitivity
for high welding currents and welding in bright lighting condi-
tions, such as lamp light or sunlight. Use high sensitivity for low
welding currents, welding in poor lighting conditions and

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SA 35, 60B, 60Z, XA 47
when using a steady arc process, such as TIG welding process.
Delay denes how long the ADF stays in the dark state to protect
the eyes from the afterglow, when the arc is switched o. Use
MIN delay time for tack welding and production welding with
short welds. Use MAX delay time for welding at high amperage,
where there is a strong afterglow from the weld.
Before use
• Make sure the protective lens is clean. Remove the protective
lm.
• Make sure the sensors on the front of the ADF are clean.
SA 35, 60B and 60Z
1. Battery holder (SA 35, 60B)
2. Low battery indicator.
3. Shade selection: 9–13, SA 60Z 8–12.
4. Sensitivity adjustment: Low–High. Use higher sensitivity
for lower welding currents.
5. Delay adjustment (from dark to light): 0.1–0.9 s.
6. Weld, Cut or Grind selection.
7. Battery connection (SA 60Z). (The battery itself is in the
helmet battery holder.)

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D
E
L
A
Y
S
E
N
S
I
T
I
V
I
T
Y
LO
S
H
A
D
E
9
13
12
11
10
HI MIN
MAX
1 3 4 5 1
SA 35
S
H
A
D
E
S
E
N
S
I
T
I
V
I
T
Y
D
E
L
A
Y
Grind
Weld
MAXMINHILO
10
9
11
12
13
Cut
SA 60B Low Battery
1 1
6
23 4 5
SA 60B
6
23
7
4 5
SA 60Z

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SA 35, 60B, 60Z, XA 47
DIN14-15
Weld
Cut
Grind
XA 47 O
235
4
1
XA 47
Battery holder (1 x CR2450).
1. Low battery indicator: Immediately replace the battery
when the indicator and display ash.
2. Grind, Cut, Weld or DIN 14–15 selection.
When DIN14-15 mode is selected, the indicator lights
in front of both WELD and DIN14-15 light up.
3. Shade, Sensitivity or Delay selection.
4. Display
5. Adjust Shade, Sensitivity or Delay values, +/-.
• Shade: WELD mode: 9-13
14-15 mode: 14-15
• Sensitivity: 1-5
• Delay: 1-5

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DIN14-15
Weld
Cut
Grind
SHADE
SENSITIVITY
DELAY
XA 47 O
DIN14-15
Weld
Cut
Grind
SHADE
SENSITIVITY
DELAY
XA 47 O
DIN14-15
Weld
Cut
Grind
SHADE
SENSITIVITY
DELAY
XA 47 O
You can adjust the function values for the WELD mode
and DIN14-15 mode only. For the CUT and GRIND modes,
the values of sensitivity and delay remain the same as they
were in WELD mode, and the shade value changes to 4 for
GRIND and to 5 for CUT.

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SA 35, 60B, 60Z, XA 47
MAINTENANCE
Clean the ADF regularly (for example, when you change the
protective lens). You can either wipe the surface with a clean, dry
piece of cloth, clean it with a piece of smooth cloth moistened
with pure alcohol, or clean it with commercial disinfectant. If used
properly, the ADF requires no further maintenance during its
lifetime.
The period of use depends on various factors such as use, clean-
ing, storage and maintenance.
Storage
Operating temperature: -5°C…+55°C (23°F…131°F). Storage
temperature: -20°C…+50°C (-4°F...122°F). Store the ADF in a dry,
cool and dark environment. If the ADF in not to be used for a
prolonged period of time, remove the battery.
Disposal of the product
Do not dispose of the product with household waste. Follow
the local laws and regulations on safe and ecological disposal of
electronic devices.

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userdoc.kemppi.com
Declarations of Conformity – Overensstemmelseserklæringer –
Konformitäts-erklärungen – Declaraciones de conformidad –
Vaatimustenmukaisuusvakuutuksia – Déclarations de conformité –
Dichiarazioni di conformità – Verklaringen van overeenstemming –
Samsvarserklæringer – Deklaracje zgodności – Declarações de
conformidade – Заявления о соответствии – Försäkran om
överensstämmelse – 符合性声明

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SA 35, 60B, 60Z, XA 47
SHADE GUIDE TABLE
MMA
(E-Hand)
MIG, Ss MIG, Al TIG MAG, (CO₂) Carbon arc
gouging
Plasma
cutting
15 A 9
20 A 9 10
30 A
40 A 10 11 10
60 A 10 10
80 A
11
11 11
100 A
11 11 12
125 A 12 10
150 A
12
175 A
12 12
12 13
13
11
200 A
225 A 12
250 A
13 14 13
275 A 13
300 A
13 13 14
350 A
14 14
400 A
450 A 15 15
500 A 14 14 15

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SELECTING SHADE LEVEL
Select the required shade
level according to the welding
process.
Refer to the “Shade guide
table”.
SHADE GUIDE TABLE
MMA
(E-Hand)
MIG, Ss MIG, Al TIG MAG, (CO₂) Carbon arc
gouging
Plasma
cutting
15 A 9
20 A 9 10
30 A
40 A 10 11 10
60 A 10 10
80 A
11
11 11
100 A
11 11 12
125 A 12 10
150 A
12
175 A
12 12
12 13
13
11
200 A
225 A 12
250 A
13 14 13
275 A 13
300 A
13 13 14
350 A
14 14
400 A
450 A 15 15
500 A 14 14 15

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SA 35, 60B, 60Z, XA 47