Kichler Lighting Hatteras Bay Patio User manual

 2*
 2*
Kichler®Lighting
7711 East Pleasant Valley Road
P.O. Box 318010
Cleveland, Ohio 44131-8010
Customer Service
866.558.5706
8:30 AM to 5:00 PM EST,
Monday - Friday
Instruction Manual
A Kichler
®
Décor
™
ceiling fan
60" Hatteras Bay
TM
Patio
Includes our new
Wall Control System

1. To reduce the risk of electric shock, insure
electricity has been turned off at the circuit
breaker or fuse box before beginning.
2. All wiring must be in accordance with the
National Electrical Code and local
electrical codes. Electrical installation
should be performed by a qualied
licensed electrician.
3. WARNING: Suitable for use with solid-
state speed controls.
4. WARNING: To reduce the risk of personal
injury, use only the two steel screws (and
lock washers) provided with the outlet box
for mounting to the outlet box. Most outlet
boxes commonly used for the support of
lighting xtures are not acceptable for fan
support and may need to be replaced,
consult a qualied electrician if in doubt.
5. The outlet box and support structure must
be securely mounted and capable of
reliably supporting a minimum of 50
pounds. Use only CUL Listed outlet boxes
marked "FOR FAN SUPPORT".
6. The fan must be mounted with a minimum
of 7 feet clearance from the trailing edge of
the blades to the oor.
7. Do not operate reversing switch while fan
blades are in motion. Fan must be turned
off and blades stopped before reversing
blade direction.
8. Avoid placing objects in the path of the
blades.
9. To avoid personal injury or damage to the
fan and other items, be cautious when
working around or cleaning the fan.
10. Do not use water or detergents when
cleaning the fan or fan blades. A dry dust
cloth or lightly dampened cloth will be
suitable for most cleaning.
11. After marking electrical connections,
spliced conductors should be turned
upward and pushed carefully up into
outlet box. The wires should be spread
apart with the grounded conductor and
the equipment-grounding conductor on
one side of the outlet box.
12. Electrical diagrams are reference only.
Light kits that are not packed with the fan
must be CUL Listed and marked suitable
for use with the model fan you are
installing. Switches must be CUL General
Use Switches. Refer to the Instructions
packaged with the light kits and switches
for proper assembly.
WARNING
TO REDUCE THE RISK OF FIRE, ELECTRIC
SHOCK OR PERSONAL INJURY, MOUNT
FAN TO OUTLET BOX MARKED
"ACCEPTABLE FOR FAN SUPPORT".
1
1. SAFETY RULES
WARNING
TO REDUCE THE RISK OF PERSONAL
INJURY, DO NOT BEND THE BLADE
BRACKETS (ALSO REFERRED TO AS
FLANGES) DURING ASSEMBLY OR AFTER
INSTALLATION. DO NOT INSERT
OBJECTS IN THE PATH OF THE BLADES.
Special Notice
This appliance is equipped with a "Wattage
Limiting Device" required by the United
States Department of Energy. The device
has been installed at the factory and can
not be removed.
Installing Lamps in excess of 190 total
watts will disable the unit's light fixture. If
this should happen, you will need to reset
the lighting fixture by turning the power off
to the ceiling fan and/or light fixture,
reinstalling lamps totaling less that 190
watts and then turning the power back on.

2
3. PACKAGE CONTENTS
Philips screw driver
Blade screw driver
11 mm wrench
Step ladder
Wire cutters
2. TOOLS AND MATERIALS REQUIRED
a
b
c
d
h
i
j
k
l
m
e
f
g
Unpack your fan and check the contents. You
should have the following items:
a. Fan blades (5)
b. Canopy & Ceiling mounting bracket
c. Ball/downrod assembly
d. Coupling cover
e. Fan motor assembly
f. Set of blade brackets (5)
g. Blade bracket medallions (5)
h. Light Plate
i. Light fixture
j Receiver
k. Wall Transmitter
l. 40 Watt candelabra bulbs (4)
m. Part bag contents
1) Mounting hardware:
star washers (2), wire nuts (3),
machine screws (2), washers (2),
wood screws (2)
2) Rubber gasket
3) Blade attachment hardware:
screws (17), rubber washers (17),
iron washers (17)
4) Blade bracket attachment hardware:
screws (12)
5) Safety cable hardware:
wood screw, lock washer, flat washer
6) Balance Kit
60" Hatteras BayTM Patio

3
4. MOUNTING OPTIONS
If there isn't an existing UL (cUL for Canadian
Installation) listed mounting box, then read the
following instructions. Disconnect the power
by removing fuses or turning off circuit
breakers.
Secure the outlet box directly to the building
structure. Use appropriate fasteners and
building materials. The outlet box and its
support must be able to fully support the
moving weight of the fan (at least 50 lbs). Do
not use plastic outlet boxes.
Figures 1, 2 and 3 are examples of different
ways to mount the outlet box.
NOTE: If you are installing the ceiling fan on a
sloped (vaulted) ceiling, you may need a
longer downrod to maintain proper clearance
between the tip of the blade and the ceiling. A
minimum clearance of 12" is suggested for
optimal operation.
NOTE: Depending on the location you have
selected for installation, you may need to
purchase and install a "Joist Hanger" for the
support of the outlet box. Make sure the joist
hanger you purchase has been designed for
use with ceiling fans. (Fig. 4)
Outlet box
Provide strong
support
Recessed
outlet box Ceiling
mounting
plate
Outlet box
Fig. 1
Fig. 3
Fig. 4
Outlet box
Fig. 2
ANGLED CEILING
MAXIMUM 20°ANGLE

4
Fig. 7
Mounting screws
(supplied with
electrical box)
Hook
Ceiling
mounting
bracket
UL Listed
outlet box
120V Wires
Washers
Cross pin
Hanger
ball
Set screw
Fig. 6
Supply wires
Downrod
Retaining pin
Hitch pin
Set screws
Coupling
Set screws
Canopy
Decorative
mounting
screw cover Canopy cover
Coupling cover
Fig. 5
NOTE: This ceiling fan is supplied with two
types of hanging assemblies; a downrod and
canopy mounting system and a "close to
ceiling" Canopy ONLY system. The "close-to-
ceiling" installation is recommended in rooms
with less than 8-foot ceilings or in areas where
additional space is desired from the floor to the
fan blades. Once you have selected which
mounting system you will use, proceed with the
following instructions. Where necessary, each
section of the instructions will note the different
procedures to follow for the two types of
mounting.
REMEMBER to turn off the power before you
begin.
To properly install your ceiling fan, follow the
steps below.
Step 1. Remove the decorative canopy bottom
cover from the canopy. (Fig. 5)
Step 2. Remove the decorative mounting screw
cover from the canopy and loosen the four
screws on the top of the canopy. Remove the
two non-slotted screws and loosen the slotted
screws. This will enable you to remove the
ceiling mounting bracket. (Fig. 5)
Step 3. Remove the ceiling mounting bracket
from the canopy by loosening the two screws on
the bottom of the ceiling mounting bracket. Turn
the canopy counterclockwise and remove. (Fig.
5)
Step 4. Pass the 120 volt supply wires from the
ceiling outlet box through the center of the
ceiling mounting bracket. (Fig. 6)
Step 5. Attach the ceiling mounting bracket to
the outlet box using the screws and washers
included with the outlet box. (Fig. 6)
Step 1. Remove the hanger ball from the
downrod assembly by loosening the set screw,
removing the cross pin and sliding the ball off
the rod. (Fig.7)
Step 2. Loosen the two set screws and remove
the hitch pin and retaining clip from the
coupling on top of the motor assembly. (Fig. 7)
5. HANGING THE FAN
STANDARD CEILING INSTALLATION
Ceiling mounting
bracket
Canopy
Canopy cover
Screws
Screws
Canopy ring
60" Hatteras BayTM Patio

5
Fig. 9
Fig. 8
Registration slot
Fig. 10
Check tab
Hook
Canopy
Decorative
mounting
screw
cover
Screws and Lock washers
(3 of 6 places)
Coupling
Rubber gasket
Step 3. Carefully feed the electrical lead wires
from the fan up through the downrod. Thread
the downrod into the coupling until the Hitch
pin holes are aligned.
Next, replace the hitch pin and retaining clip.
Tighten both set screws. (Fig. 7)
Step 4. Slip the coupling cover, canopy cover,
decorative mounting screw cover and canopy
onto the downrod.
Thread the hanger ball onto the downrod,
insert the cross pin through the downrod and
tighten. Now tighten the set screw. (Fig. 7)
Step 5. Lift the motor assembly into position
and place the hanger ball into the ceiling
mounting bracket.
Rotate the entire assembly until the "Check
Tab" has dropped into the "Registration Slot"
and seats rmly. (Fig. 8)
The entire motor assembly should not rotate
(left or right) when seated properly.
WARNING: Failure to properly seat the
"Check Tab" can damage the ceiling fan
during operation.
Step 1. Remove three of the six screws and
lock washers (every other one) from the collar
on top of the motor assembly. Place the
ceiling fan canopy and rubber gasket over the
collar and align the mounting holes with the
holes in the collar. Attach the canopy and
rubber gasket with the three screws and lock
washers previously removed. (Fig. 9)
WARNING: Failure to completely tighten the
three mounting screws in step 9 could result
in the fan possibly falling from the ceiling.
Step 2. Push the decorative mounting screw
cover down and off the canopy letting it rest
on top of the motor housing (Fig. 10) and hang
the fan on the ceiling mounting bracket by
inserting the hook on the inside edge of the
ceiling mounting bracket through one of the
screw holes in the ceiling canopy (Fig. 10).
This will allow you to have both hands free to
make the wiring connections.
CLOSE-TO-CEILING INSTALLATION

6
Fig. 11
Fig. 12
Fig. 13
Code switch
Receiver
Hanger
bracket
Hanger bracket
Safety cable Attach safety cable
to ceiling joist with
screw and washer
7. ELECTRICAL CONNECTIONS
6. INSTALLATION OF SAFETY SUPPORT
(required for Canadian installation ONLY)
A safety support cable is provided to help
prevent the ceiling fan from falling, please install
it as follows.
Step 1. Attach the provided wood screw and
washers to the ceiling joist next to the mounting
bracket but do not tighten. (Fig. 11)
Step 2. Adjust the length of the safety cable to
reach the screw and washers by pulling the
extra cable through the cable clamp until the
overall length is correct, put the end of the cable
back through the cable clamp, forming a loop at
the end of the cable. Tighten the cable clamp
securely. Now, put the loop in the end of
the safety cable over the wood screw and under
the washer. Tighten the wood screw securely.
NOTE: Although the safety support cable is
required for Canadian installations only. It's a
good idea to make the attachment with any
installation.
HI
MED
LOW
FAN OFF
ON ECE
1234
ON ECE
1234
ON
WARNING: To avoid possible electrical shock,
be sure you have turned off the power at the
main circuit panel.
Follow the steps below to connect the fan to
your household wiring. Use the wire
connecting nuts suppled with your fan. Secure
the connectors with electrical tape. Make sure
there are no loose wire strands or connections.
NOTE: The CoolTouch™ Control System is
equipped with 16 possible frequency
combinations to prevent interference from or
with other remote control units. The frequency
switches on your receiver and transmitter have
been preset at the factory. Please recheck to
make sure the switches on transmitter and
receiver are set to the same position, any
combination of settings will operate the fan as
long as the transmitter and receiver are set to
the same position. (Fig. 12)
Step 1. Insert the receiver into the ceiling
mounting bracket with the flat side of the
receiver facing the ceiling. (Fig. 13) For best
performance, make sure the Black Antenna, on
the end of the receiver, remains extended and
not tangled with any of the electrical wires.
Step 2. Motor to Receiver Electrical
Connections: (Fig. 14) Connect the black wire
from the fan to the black wire marked "TO
MOTOR L" on the receiver.
60" Hatteras BayTM Patio

7
Fig. 14
White (neutral)
Green or bare
copper (ground)
White ("AC IN N")
Outlet box
Black (hot)
Black ("AC IN L")
Receiver
White (neutral)
White ("to motor N")
Ground
(green)
(Connect to
ground wire on
hanger bracket
if no house
ground wire
exists.)
Black ("to motor L")
Blue (for light)
Blue (for light)
Black (motor)
Connect the white wire from the fan to the
white wire marked "TO MOTOR N" on the
receiver. Connect the blue wire from the fan
to the blue wire marked "FOR LIGHT" on the
receiver.
Secure each set of wire connections with the
plastic wire nuts provided in the parts bag.
Step 3. Receiver to Supply Wires Electrical
Connections: (Fig. 14) Connect the black
(load) wire from the ceiling outlet box to the
black wire marked "AC in L" on the receiver.
Connect the white (neutral) wire from the
ceiling outlet box to the white wire marked
"AC in N" on the receiver.
Secure each set of electrical connections with
with the plastic wire nuts provided in the parts
bag.
Step 4. Connect the ground wire (green or
bare copper) from the outlet box to the
ground wire on the ceiling mounting bracket
and the ground wire from the ceiling fan.
After making all connections, separate the
white and green wire connections to one side
and the black wire connections to the other
side of the outlet box.
NOTE: Fan must be installed at a maximum
distance of 30 feet from the Hand Held
Remote Transmitter for optimal signal
transmission between the transmitter and the
fan's receiving unit.

8
Fig. 16
Fig. 15
Outlet box
Ceiling mounting
bracket
Canopy
Canopy cover
Screws
Outlet box
Ceiling mounting
bracket
Canopy Screws
Decorative
mounting
screw cover
Decorative
mounting
screw cover
CLOSE-TO-CEILING INSTALLATION
Remove the fan from the hook on the ceiling
mounting bracket. Attach the fan assembly to
the ceiling mounting bracket using 4 screws
at the top edge of the canopy. Insert each
screw through the canopy mounting hole and
into the mounting bracket. Tighten all screws
securely.
Slide the decorative mounting screw cover up
to cover the mount screw heads. (Fig. 16)
8. FINISHING THE INSTALLATION
STANTARD CEILING INSTALLATION
Step 1. Tuck all the connections neatly into
the ceiling outlet box.
Step 2. Slide the canopy up to the ceiling and
attach the canopy to the ceiling mounting
bracket using 4 screws at the top edge of the
mounting bracket. Insert each screw through
the canopy mounting hole and into the
mounting bracket. Slide the canopy cover up
to the canopy and rotate clockwise until tight.
Tighten all screws securely. (Fig. 15)
Step 3. Slide the decorative mounting screw
cover up to cover the mount screw heads.
60" Hatteras BayTM Patio

9
9. ATTACHING THE FAN BLADES
Fig. 17
Fig. 18
Blades
Screws
Blade bracket
medallions
Blade brackets
Fiber washers
Iron washers
Screws
Step 1. Place a blade between a blade
bracket and a blade bracket medallion. Attach
all three pieces using the screws , fiber
washers and iron washers provided. (Fig. 17)
Make sure the blade is straight when set on
the blade bracket and the medallion. Tighten
each mounting screw and then repeat this
procedure for each blade.
Step 2. Attach each blade assembly to the
motor using two mounting screws for each
blade assembly. (Fig 17)
NOTE: Make sure these mounting screws are
securely tightened.
10. INSTALLING THE LIGHT FIXTURE
Screws
Mounting ring
Light fixture
1. Loosen the two screws on the mounting
ring attached to the motor shaft and "remove"
and save the third screw. (Fig. 18)
2. Place the key hole slots on the light fixture
over the two screws previously loosened on
the mounting ring.
Turn the light fixture until is locks in place at
the narrow section of the key hole slots.
Tighten both key hole screws and replace the
third screw previously removed and tighten
securely.
3. Loosen the padlocks on one side of the
light fixture allowing the lens holder to open.
(Fig. 18)
Padlocks

10
Fig. 19
Fig. 20
11. INSTALLING THE LIGHT PLATE
Light plate Wire connector
Mounting screws
Step 1. Loosen the three mounting screws on
the inside of the light fixture and "remove" and
save the fourth screw. (Fig. 19)
Step 2. Hold the light plate close to the light
fixture and connect the white wires from the
light plate and the fan. Follow the same
procedure with the black wire connectors.
(Fig. 19)
Step 3. Tuck the connections neatly into the
light fixture.
NOTE: Be careful not to pinch the light plate
wires between the light plate and the light
fixture.
Step 4. Place the light plate key hole slots
over the three screws previously loosened on
the light fixture and turn the light plate until it
locks in place at the narrow section of the key
hole slots. Tighten the three key hole screws
and replace the fourth screw previously
removed and tighten securely. (Fig. 19)
Light fixture
Step 1. Install 4, 40W candelabra bulbs
(included). (Fig. 20)
Step 2. Carefully lift the light fixture lens onto
the lens holder align the edge and close the
light fixture.
NOTE: Make sure to the padlocks and tighten
to prevent the lens holder from coming
tumble.(Fig. 20)
12. INSTALL THE LIGHT BULBS AND
GLASS LENS
Light fixture
Light plate
Bulbs
Padlocks
Glass lens
60" Hatteras BayTM Patio

11
Fig. 21
Fig. 22
14. OPERATING INSTRUCTIONS
Remove the face plate of the Wall Switch by
lifting at the top and then insert the supplied
12V battery. Duracell MN21/Eveready A23/GP
23A all 12V.
Replace the switch face plate.
To prevent possible damage to the
transmitter, remove these batteries if not used
for long periods of time (months).
13. INSTALLING THE BATTERIES
HI Button = High Speed
MED Button = Medium Speed
LOW Button = Low Speed
FAN OFF Button = Motor Off
LIGHT Button =Light ON or OFF
REV Button =The “REV” button is
used to set the fan forward or reverse, press
the button forward (for warm weather) or
reverse (for cool weather).
HI
MED
LOW
FAN OFF
ON ECE
1234
23AE 12V
Speed settings for warm or cool weather
depend on factors such as the room size.
Ceiling height, number of fans and so on.
NOTE: To operate the reverse function on this
fan, press the reverse button while the fan is
running.

12
Fig. 24
Fig. 23
15. INSTALLING THE BASIC FUNCTION
WALL CONTROL SYSTEM WALL
PLATE
Select a location to install the Basic Function
Wall Control System Transmitter and Wall
Plate.
RMEMEBER you can safely use the transmit-
ter outdoors but it should be mounted indoors
away from excess heat and away from con-
tact with water or humidity.
Install the wall plate using an existing wall
switch outlet box. Make sure the electrical
power is TURNED OFF at the main panel
before continuing.
Step 1. Remove the existing wall plate and the
old switch from the wall outlet box. Wire nut
the BLACK leads (hot) together and push
back inside the outlet box. (Fig. 23)
Step 2. Install the wall plate on the existing
wall outlet box using the screws provided.
(Fig. 24)
After installing the wall anchors, attached the
wall plate with the mounting screws to finish
the installation.
Wall plate
Switch
Outlet box
Screws
Outlet box
Screws
Wall plate
Switch
60" Hatteras BayTM Patio

13
Fig. 25
Fig. 26
16. OPERATING INSTRUCTIONS
The Black Slide Switch on the side of the
switch housing controls the direction of the
blades "Forward and Reverse".
Warm weather - Forward (counter clockwise)
A downward airflow creates a cooling effect
as shown in Fig. 25. This allows you to set
your air conditioner on a warmer setting
without affecting your comfort.
Cool weather - Reverse (clockwise) An
upward airflow moves warm air off the ceiling
area as shown in Fig. 26. This allows you to
set your heating unit on a cooler setting
without affecting your comfort.
NOTE: To change the direction of rotation for
the fan blades, locate the reverse switch
located on the top of the motor housing.

14
18. SPECIFICATIONS
These are approximate measurements. They do not include data for any lamps or fixtures
attached to the ceiling fan.
Problem
Fan will not start.
Fan sounds noisy.
Fan wobble.
Remote control
malfunction.
Solution
1. Check circuit fuses or breakers.
2. Check all electrical connections to insure proper contact. CAUTION: Make
sure the main power is OFF when checking any electrical connection.
3. Make sure the transmitter batteries are installed properly. Positive (+) side
facing out.
4. Insure the batteries have a good charge.
1. Make sure all motor housing screws are snug.
2. Make sure the screws that attach the fan blade brackets to the motor are tight.
3. Make sure wire nut connections are not rubbing against each other or the
interior wall of the switch housing. CAUTION: Make sure main power is off.
4. Allow a 24-hour "breaking-in" period. Most noise associated with a new fan
disappear during this time.
5. If using an optional light kit, make sure the screws securing the glassware
are tight. Make sure the light bulbs are not touching any other component.
6. Do not connect this fan to wall mounted variable speed control(s). they are
not compatible with ceiling fan motors or remote controls.
7. Make sure the upper canopy is a short distance from the ceiling. It should
not touch the ceiling.
1. Check that all blade and blade arm screws are secure.
2. Most fan wobbling problems are caused when blade levels are unequal.
Check this level by selecting a point on the ceiling above the tip of one of
the blades. Measure this distance. Rotate the fan until the next blade is
positioned for measurement. Repeat for each blade. The distance deviation
should be equal within 1/8".
3. Use the enclosed Blade Balancing Kit if the blade wobble is still noticeable.
4. If the blade wobble is still noticeable, interchanging two adjacent (side by
side) blades can redistribute the weight and possibly result in smoother
operation.
1. Ceiling Fans with remote control systems CAN NOT be operated in
conjunction with any other control system EXCEPT a basic On/Off wall
switch, if desired.
2. Make sure the frequency dip switches in the transmitter and receiver have
identical settings.
3. Make sure the Black Antenna on the receiver is NOT tangled with any other
electrical wires and is extended around the inside of the ceiling canopy.
17. TROUBLESHOOTING
3.09'
29.70
kgs
31.90
kgs
0.57
0.52
0.35
69.00
41.40
16.80
150
110
65
6665.26
4978.95
2751.10
97
120
164
RPM CFM CFM/W N.W. G.W. C.F.
120
120
120
Fan Size
60"
Speed Volts
Amps Watts
High
Medium
Low
60" Hatteras BayTM Patio