KLAY-INSTRUMENTS DP-4000 Series User manual

INSTRUCTION MANUAL
"Intelligent" Differential pressure transmitter
SERIES DP-4000
Read the recommendations and warnings in this manual before the instrument is installed. For personal
safety, optimal use and maintenance of the Series DP-4000, these instructions should be studied carefully.
Manufactured by:
www.klay-instruments.com
Nijverheidsweg 5 7991 CZ DWINGELOO
P.O. Box 13 7990 AA DWINGELOO
Tel: [phone] The Netherlands
Fax: [phone] E-mail: [email protected]

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CONTENT
1. INTRODUCTION..................................................................................................................... 3
1.1 DESCRIPTION SERIES DP-4000 ..................................................................................................................... 3
1.2 DESCRIPTION SERIES DP-4000 with separate diaphragm seals..................................................................... 3
1.3 DRAIN AND VENT VALVES........................................................................................................................... 3
2. DIMENSIONAL DRAWINGS .................................................................................................... 4
2.1 APPLICATIONS ............................................................................................................................................ 5
3. INSTALLING THE TRANSMITTER ............................................................................................. 6
3.1 TRANSMITTER HOUSING (Fully rotatable) ................................................................................................... 6
3.2 MANIFOLDS (Optional) ............................................................................................................................... 6
3.3 MOUNTING POSITION................................................................................................................................. 6
3.4 MOUNTING POSITION EFFECT..................................................................................................................... 6
3.5 PROCESS CONNECTION ............................................................................................................................... 6
3.6 CALIBRATION.............................................................................................................................................. 6
3.7 WIRING....................................................................................................................................................... 7
3.8 GROUNDING............................................................................................................................................... 7
4. REMAINING .......................................................................................................................... 8
4.1 EXTERNAL LOAD ......................................................................................................................................... 8
4.2 CE/EMC-RULES............................................................................................................................................ 8
4.3 TRACEBILITY / YEAR OF MANUFACTURING ................................................................................................. 8
4.4 INTRINSICALLY SAFE (Option Ex) ................................................................................................................. 9
5. GRAPHIC DISPLAY AND NAVIGATION BUTTON......................................................................10
5.2 SUMMARY PROGRAMMING POINTS......................................................................................................... 11
6. EXPLANATION PROGRAMMING POINTS ...............................................................................12
6.1 ZERO ADJUSTMENT (ZERO, 4 mA) ............................................................................................................. 12
6.2 SPAN ADJUSTMENT (SPAN, 20 mA)........................................................................................................... 12
6.3 CANCEL MOUNTING POSITION EFFECT (4 mA)........................................................................................... 13
6.4 DISPLAY SETTING OF UNITS....................................................................................................................... 13
6.5 OUTPUT SELECTION 4-20 mA or 20-4 mA.................................................................................................. 13
6.6 DAMPING ADJUSTMENT ........................................................................................................................... 14
6.7 LANGUAGE ............................................................................................................................................... 14
6.8 DEVICE SETUP ........................................................................................................................................... 14
6.9 READOUT.................................................................................................................................................. 15
6.10 CURRENT SIMULATION (4-20 mA)............................................................................................................. 15
6.11 TANK LINEARIZATION ............................................................................................................................... 16
6.12 BURST MODE............................................................................................................................................ 23
6.13 INFORMATION.......................................................................................................................................... 24
6.14 SQUARE ROOT .......................................................................................................................................... 24
6.15 FACTORY................................................................................................................................................... 26
6.16 FACTORY................................................................................................................................................... 26
7. PROGRAMMING THE SERIE DP-4000.....................................................................................27
7.1 PROGRAMMING WITH HAND HELD TERMINAL ......................................................................................... 27
7.2 ROTATABLE DISPLAY................................................................................................................................. 28
8. SPECIFICATIONS...................................................................................................................29
9. PRECAUTIONS AND WARNINGS ...........................................................................................30
Appendix: EU-Declaration of conformity……………………………………………………………………………….31

Instruction manual Series DP-4000
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1. INTRODUCTION
The Series DP-4000 is a high-end pressure, differential pressure and flow transmitter based upon a piezoresistive
silicon sensor, with a very high burst pressure. The sensor element is mounted in a stainless steel body. Pressure
on the sensor element creates a very small deflection of the silicon substrate and bridge network. The resulting
strain in the silicon resistors causes a change in the bridge resistance that is proportional to the
pressure/differential pressure applied. The transmitter electronics detects this change in bridge resistance and
converts it into 4-20 mA. The amplifier system is based on a single microprocessor, which ensures a perfect
linearity in the 4-20 mA output, all within an accuracy of 0.075 % or 0.065 % (option).
1.1 DESCRIPTION SERIES DP-4000
The Series DP-4000 is specially designed as a differential pressure transmitter. The wetted parts are standard
made of AISI 316L, other diaphragm materials are available, like Hastelloy C and Tantalum. The process
connections are standard fitted with ¼” NPT female thread. Oval flanges can be provide as an option for ½” NPT
(f) process connections. All process connections meet the requirements of IEC 61518.
All transmitters are fully temperature compensated, which means that various process temperatures have nearly
no effect on the accuracy of the output signal. When a failure occurs, the transmitter is repairable. However, for
optimum accuracy the transmitter has to be send back to the factory.
1.2 DESCRIPTION SERIES DP-4000 with separate diaphragm seals
The DP-4000 is also available with separate diaphragm seals. Standard the wetted parts are made of AISI 316L,
other materials like Hastelloy C are available as an option.
1.3 DRAIN AND VENT VALVES
As standard the DP-4000 is supplied with two drain valves. They can be screwed from the DP-4000 body to drain
or vent the process. These valves must be kept clean. In case the drain valves are not used closing bolts must be
used.

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2. DIMENSIONAL DRAWINGS
DP-4000
Description
Material
Description
Material
①
Cover
AISI 304
⑥
O-Ring
EPDM
②
Display with navigation button
⑦
Electronic housing
AISI 304
③
Cover
AISI 304
⑧
Body with process connection: 1/4 –18 NPT f
AISI 316
④
Venting
PA
⑨
Vent valve
AISI 316
⑤
M20 x 1.5 cable entry (without gland) *
DP-4000 - Mounting Bracket
Description
Material
Description
Material
①
Cover
AISI 304
⑦
Electronic housing
AISI 304
②
Display with navigation button
⑧
Body with process connection: 1/4 –18 NPT f
AISI 316
③
Cover with venting
AISI 304
⑨
Vent valve
AISI 316
④
Venting
PA
⑩
Process Connection
AISI 316
⑤
M20 x 1.5 cable entry (without gland) *
⑪
7/16 -UNF Internal thread
⑥
O-Ring
EPDM
Front view: Transparent cover, option “I” (extra price)
Front view: Transparent cover, option: I (extra price)
Oval flange (Option)

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DP-4000 - Wall mounting
* As standard the DP-4000 will be supplied with two cable entries M20 x 1.5. A cable gland can be supplied on request (extra price).
2.1 APPLICATIONS
The Series DP-4000 can be used in wide variety of applications such as differential pressure, level and flow
measurement.
Differential pressure measurement with
flanged connection and chemical seal.
Differential pressure measurement
with chemical seals.
√(SQUARE ROOT)
Flow measurement, for example:
Orifice flanges, Pitot tubes and Venturi tubes.

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3. INSTALLING THE TRANSMITTER
The Diaphragm, Flange or separate diaphragm seals of the transmitter are protected with a special protection
cap. It is advisable to only remove this protection until installation takes place. Do not damage the diaphragm,
capillaries or any part of the process connection. Do not dismantle the process connection (Sensor body).
3.1 TRANSMITTER HOUSING (Fully rotatable)
The transmitter housing can be fully rotated both ways 360° degrees. Untighten
the hexagon screw on the outside of the enclosure. Rotate the transmitter
housing to the right position and fix the position by tightening the hexagon screw
on the outside of the enclosure. The construction prevents the housing from
being rotated too far. Where necessary the display can also be rotated separately
from the transmitter housing to the right position for most optimum readout (§
7.2 Rotatable display)
3.2 MANIFOLDS (Optional)
The DP-4000 can be supplied with a 3 or a 5 way manifold. The manifold separates the transmitter from the actual
process. The advantage of a manifold is simple installation and easy maintenance without interrupting the
process. This means higher system availability and even simpler commissioning or maintenance purposes. If a
manifold is applied, the process connection will change from ¼” NPT (f) to ½ ”NPT (f) thread.
3.3 MOUNTING POSITION
When the transmitter is mounted horizontally, the cable gland must be pointed downwards.
3.4 MOUNTING POSITION EFFECT
All transmitters are calibrated in vertical position. If the transmitter is mounted in another position, there can
be a little zero shift. (For example 4.020 mA instead of 4.000 mA).
After installation of the transmitter the zero must ALWAYS be set to 4.000 mA with P103 Cancel
mounting position effect. This will not affect the span.
3.5 PROCESS CONNECTION
Before mounting of the transmitter, be aware of the correct position of the high and low pressure side.
The process connection is clearly marked with the symbols +and -.
3.6 CALIBRATION
All transmitters are fully calibrated at the factory, to customer specified range. If the calibration is not specified,
the transmitter will be calibrated at the maximum span.

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3.7 WIRING
Under the cover ③you will find the terminal board.
The figure above shows the wiring connection of the transmitter. The 2-wires must be connected to +and -on
the terminal board. The wiring terminals can be operated without a screwdriver. The opening levers of the
terminals can be lifted and pressed down by hand. Lift the opening levers of the terminals and insert the
corresponding wires. Press down the levers by hand, the terminal spring will close and the wire is clamped.
Optionally a secondary 4-20 mA output is available on request (Option G190).
The transmitter must be connected with standard two-wire shielded cable. Do not run signal wiring in open trays
with power wiring, or near heavy electrical equipment (Frequency controllers or heavy pumps). Reversing the
polarity will not damage the transmitter, but the transmitter will not function until the wires are properly
connected.
3.8 GROUNDING
The transmitter must always be connected to ground. In case the process connection is already connected
to ground (for example: by tank or pipe line) do not connect the instrument to ground. Please ensure that
the instrument is not connected to ground twice to prevent an Earth loop.
Insert the wires into the connector and
push the lever down by hand.
Illustrative side view

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4. REMAINING
4.1 EXTERNAL LOAD
External loads must be placed in the negative side of the 2-wire loop. The minimum power supply is based
on the total circuit resistance. The maximum external load (RI max.) for 24 Vdc will be 600 Ω (Ohm). At a
higher power supply, the external load can be up to max. 1200 Ω / 36 Vdc.
With a loop resistance of 250 Ω a power supply of at least 17 Vdc must be used.
RImax. = Voltage - 12 V (min. voltage)
20 mA
4.2 / EMC-RULES
All Klay transmitters are manufactured in accordance with the RFI / EMC directives and comply with the CE
standard. All transmitters are fitted with RFI filters, which provide optimum, trouble-free operation. Our
products are in conformity with EMC-Directive 2004/108/EC based on test results using harmonized standards.
4.3 TRACEBILITY / YEAR OF MANUFACTURING
The year of manufacturing of the transmitter can be traced as follows: take the first two numbers from
the serial number that is engraved in the transmitter and add 1970 to it. Example: Serial Number
4502123. The year of manufacturing is 1970 + 45 = 2013.

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4.4 INTRINSICALLY SAFE (Option Ex)
The Series DP-4000 is also available for intrinsically safe for use in zone 0.
ATEX –KIWA 15ATEX0031 X
IECEx –KIWA 15.0014X
II 1G Ex ia IIC T5…T4 Ga (-20 < Tamb < 70°C)
Ex ia IIC T5…T4 Ga (-20 < Tamb < 70°C)
II 1G Ex ia IIC T6 Ga (-20 < Tamb < 31 °C)
Ex ia IIC T6 Ga (-20 < Tamb < 31°C)
For detailed explanation see “EU-Declaration of conformity” on the last page of this manual. For use in an Intrinsically Safe
area, use a certified power supply from 12 - 30 Vdc. Installation of this device must be carried out by a certified installer.
Transmitter type and options
Equipment category
Temperature Class
Ambient temperature range
Differential Pressure
Series DP-4000
With closed covers
II 1G
T5…T4
-20 °C to +70 °C
Process temperature range:
-20 °C to +100 °C
Differential Pressure
Series DP-4000
With transparent indicator cover (Option I)
II 1G
T5…T4
-20 °C to +70 °C
Process temperature range:
-20 °C to +100 °C
Differential Pressure
Series DP-4000
With closed covers
II 1G
T6
-20 °C to +31 °C
Process temperature range:
-20 °C to +50 °C
Differential Pressure
Series DP-4000
With transparent indicator cover (Option I)
II 1G
T6
-20 °C to +31 °C
Process temperature range:
-20 °C to +50 °C
Option, Electrical variant
Temperature Class
Ambient
Temperature
Process Temperature
Single 4-20 mA output
G190, with dual 4-20 mA Output
T4
-20° C to + 70° C
-20° C to + 100° C
G185, with single 4-20 mA output
T5
-20° C to + 70° C
-20° C to + 100° C
T6
-20° C to + 31° C
-20° C to + 50° C
Electrical Data
Differential Pressure Series DP-4000
Supply/output circuit (terminals + and -): in type of protection intrinsic safety Ex ia IIC only for connection to a
certified intrinsically safe circuit, only with a supply range from 12 till 30 Vdc, with the following maximum values:
Ui= 30 Vdc; Ii= 110 mA; Pi= 0,9 W; Li= 0,08 mH; Ci= 41 nF (without cable between terminals +and -).
Differential Pressure Series DP-4000 (Option G190)
Supply/output circuit (terminals + and -) and a 2nd Supply/output circuit (terminals + and -) : in type of protection
intrinsic safety Ex ia IIC only for connection to a certified intrinsically safe circuit, only with a supply range from 12 till
30 Vdc, separate for each output, with the following maximum values:
Ui= 30 Vdc; Ii= 110 mA; Pi= 0,9 W; Li= 0,08 mH; Ci= 41 nF (without cable between terminals +and -)
The maximum values are applicable for each output. The maximum connected power for each output is 0,9 W. Not available for T5 and T6.
Instructions
The instructions provided with the equipment shall be followed in detail to assure safe operation.
Special conditions for Safe use in Zone 0
As standard the transmitter is supplied without a certified cable gland. The cable entry is fitted with a PE
blanking plug for protection during transport. Remove the blanking plug after installing the transmitter.
When using a gland make sure it is certified and complying with applicable protection level of the
transmitter.
Always use the covers supplied by Klay Instruments B.V.
From safety point of view the transmitter must be connected to ground
All certifications are in compliance with ATEX and IECEx scheme rules, and the International Standards: EN IEC 60079-0: 2018,
EN 60079-11: 2012, IEC 60079-0:2017 and IEC 60079-11:2011. The transmitters are certified for use in hazardous areas by KIWA
Nederland B.V.
DO NOT REMOVE OR UNSCREW THE COVER(S) WHEN AN EXPLOSIVE ATMOSPHERE MAY BE PRESENT.

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5. GRAPHIC DISPLAY AND NAVIGATION BUTTON
The Series 4000 has a multifunctional display where different values can be displayed simultaneously. The display
is equipped with a backlight. The entire menu is controlled by a navigation button. The navigation button has the
following possibilities of movement: up, down, left, and right. The navigation button needs to be pushed when
conformation or saving is needed.
Move the navigation button up or down to browse through various menus.
These movements can be distinct in choices of: program points, navigation
through menu’s and increase or decrease measurement value’s.
Move the navigation button left or right to navigate horizontally through the
menu or positions on the display.
It is always possible to return to the previous menu. Move the navigation
button to the left to return to the previous menu.
By pushing the navigation button each choice will be confirmed or a setting
will be saved.
Display Series 4000, fully rotatable (360 )

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5.1 GRAPHIC DISPLAY READOUT
When the transmitter is powered, a flash screen with the name of the transmitter (Series 4000) and the
software version appears for a few seconds. After this, the home screen will show the measured value as
set in the factory.
EXPLANATION OF SYMBOLS:
1. –Linear output: Displays when any form of linearization is applied. A straight line means no
linearization is applied. When a linearization is applied a curve will be displayed.
2. –HART® Protocol: Displays a HART symbol.
3. –Write protection on/off: Displays if protection against adjustments and configuration is on or off
4. –Secondary Value: Displays a secondary chosen measurement.
5. –Bargraph 0-100 % from span: Displays the percentage of the measured span.
6. –Actual reading: Displays the current measurement in mA, percentage or a selectable unit.
7. –Unit: Displays the selected unit.
8. –Absolute Sensor: Displays when the measurement is in absolute range.
9. –Square root: Displays when a flow measurement is enabled.
5.2 SUMMARY PROGRAMMING POINTS
PROGRAM POINT
NAME
FUNCTION
P100
Menu-Exit menu
Start and exit
P101
ZERO value
Zero adjustment (ZERO 4 mA) with or without test pressure
P102
SPAN value
Span adjustment (SPAN 20 mA) with or without test pressure
P103
MOUNT correction
Cancel mounting position effect (4 mA)
P104
UNITS
Selection of engineering unit to be displayed
P105
REVERSE mA
Output selection 4-20 mA or 20-4 mA
P106
DAMPING
Adjustable damping (0.00 till 25.00 s)
P107
LANGUAGE
Language choice between: English, Dutch, German, Russian, Polish and French.
P108
DEVICE SETUP
Configuration of: Protection, Alarm, Backlight, Temperature, Secondary value,
Set time and HART Version.
P109
READOUT
Readout options on display: Current, unit, percentage and temperature
P110
CURRENT SIMULATION
Current simulation 4-20 mA (Stepwise or free adjustable)
P111
TANK LINEARIZATION
Configuration for tank linearization
P112
BURST MODE
Configuration for burst mode
P113
INFORMATION
Contact information of Klay Instruments, settings, and software revision
P114
TRANSFER FUNCTION
Flow configuration: Linear and (√) Square Root
P115
FACTORY
Only available for the manufacturer
P116
FACTORY
Only available for the manufacturer

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6. EXPLANATION PROGRAMMING POINTS
6.1 ZERO ADJUSTMENT (ZERO, 4 mA)
The transmitter is set to 0 psi at atmospheric pressure.
The ZERO can be adjusted at a lower or higher point.
This will be explained step by step by an example.
Example: Increase ZERO till 100 mbar.
1. The measuring unit of the transmitter is set to psi. If not this can be selected by choosing the right
measuring unit in program point P104 - UNITS (paragraph 6.4)
2. Navigate to program point P101 - ZERO Value, and push the navigation button to enter the menu.
3. Two choices appear on the screen: Set manual and Use process
Set manual = Configuration without test pressure.
Use process = Configuration with applied pressure.
4. Choose Set manual, +000.0 (mbar) will appear on the display.
5. Increase the value with the button to 100 mbar, push to confirm, and select to save the setting.
The transmitter will return to the home screen. The measurement value at atmospheric pressure
is now 100 mbar. With a applied pressure of 100 mbar, the transmitter will display 4 mA
The menu zero adjustment also has the choice of Use process. The transmitter can be adjusted to zero in a real
process situation. When chosen, the transmitter will measure the pressure in an actual process. This
measurement will be used as the zero value. (4 mA)
1. Navigate to program point P101, and push the button to enter the menu.
2. Choose Use process, and push to confirm. The transmitter will display the actual measured value.
3. Push the navigation button to confirm, and select to save the setting.
4. The transmitter will return to the main menu.
The ZERO will automatically be set to 0.000 when enabling the Square Root function. After enabling the
Square Root function the ZERO (Program point P101) cannot be configured.
6.2 SPAN ADJUSTMENT (SPAN, 20 mA)
This setting can be used to adjust the range (SPAN) according to an
entered value or adjusted with or without an applied pressure.
The maximum pressure which can be measured (20 mA) is the
measurement at ZERO (P101) + the entered value SPAN (P102). If the ZERO (P101) is increased then the
maximum measured value will automatically be set higher at the same rate as the zero. This will be explained
step by step by an example.
Example: Measurement range 100 –2000 mBar = 4 - 20 mA.
1. Navigate to program point P102 - SPAN Value, and push the navigation button to enter the menu.
2. Two choices appear on the screen: Set manual and Use process
Choose Set manual, a value will appear on the screen. (Depending on the range.)
3. Adjust the SPAN with the navigation button to 1900 mbar and select to save the setting.
4. The transmitter will return to the home screen.
The menu span adjustment also has the choice of Use process. The transmitter can be adjusted to the
span in a real process situation. When chosen, the transmitter will measure the pressure in an actual
process. This measurement will be used as the span value. (20 mA)

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1. Navigate to program point P102, and push the button to enter the menu.
2. Choose Use process, and push to confirm. The transmitter will display the actual measured value.
3. Push the navigation button to confirm, and select to save the setting.
4. The transmitter will return to the main menu.
P102 is the adjustment of the total span.
When a compound range must be adjusted (for example -1 bar till +3 bar), a span of 4 bar must be programmed.
The Zero (P101) must be set at -1 bar. The transmitter is adjusted at -1 bar = Zero and +4 bar = Span.
6.3 CANCEL MOUNTING POSITION EFFECT (4 mA)
All transmitters are vertically calibrated. If the transmitter is installed
horizontally, the transmitter has a small mounting position effect on
the zero (4 mA). The current value will be for example 4,020 mA instead of 4,000 mA. This
effect can be neutralized in this menu.
1. Navigate to program point P103 –MOUNT corr., and push the navigation button to enter the menu.
2. Two choices appear on the screen: Set and Reset
Choosing Set will adjust the zero to 4,000 mA in the mounting position when applicable.
Select Set and push the button to confirm.
The Save icon will be displayed to indicate that the setting is saved.
The transmitter will return to the main menu.
Choosing Reset will put the transmitter back to factory setting. (Vertical adjustment 4 mA)
Select Reset and push the button to confirm, the setting will be put back to factory
setting. The Save icon will be displayed to indicate that the setting is saved.
The transmitter will return to the main menu.
Do not apply pressure while executing Cancel mounting position effect for low pressure ranges, the mounting
effect on the zero point will be more noticeable, therefore it is important to execute P103 after installing the
transmitter.
6.4 DISPLAY SETTING OF UNITS
Various engineering units can be displayed on the display.
Factory setting = mbar
1. Navigate to program point P104 –UNIT, and push the navigation button to enter the menu.
2. Several engineering units can be selected. Each selected engineering unit is automatically
converted to the correct value of the corresponding unit.
3. Navigate through this menu and choose the required unit, push to confirm.
4. The Save icon will be displayed to indicate that the setting is saved.
5. The transmitter will return to the main menu. The measured reading will be displayed in the
chosen unit in the home screen.
The selected pressure unit is only visible on the display, when UNITS is chosen in program point P109 –Readout.
6.5 OUTPUT SELECTION 4-20 mA or 20-4 mA
The transmitter is standard set to 4-20 mA.
1. Navigate to program point P105 –Reverse mA, and push the navigation button to enter the menu.
2. Two choices appear on the screen: 4-20 mA and 20-4 mA
3. Make an output choice and push to confirm.
4. The Save icon will be displayed to indicate that the setting is saved.
5. The transmitter will return to the main menu.
i

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6.6 DAMPING ADJUSTMENT
The transmitter has an adjustable damping between 0.00 to 25.00 seconds.
Factory setting = 0.00 seconds
1. Navigate to program point P106 –DAMPING, and push the navigation button to enter the menu.
2. Two choices appear on the screen: Set and Reset
3. Make a choice and push to confirm.
Choosing Set allows a value to be set between 0.00 and 25.00 seconds.
Select Set, and push the button to confirm.
Adjust the damping with the navigation button, push to confirm.
The Save icon will be displayed to indicate that the setting is saved.
The transmitter will return to the main menu.
Choosing Reset will put the setting back to factory setting (0.00 seconds)
Select Reset, and push the button to confirm.
The Save icon will be displayed to indicate that the setting is saved, the setting will be
put back to factory setting: 0.00 seconds.
The transmitter will return to the main menu.
6.7 LANGUAGE
In this menu the preferred menu language can be selected.
1. Navigate to program point P107 - Language, and push the navigation button to enter the menu.
2. Five choices appear on the screen: English, Dutch, Spanish, German, Russian, Polish and French.
3. Make a choice and push to confirm.
4. The Save icon will be displayed to indicate that the setting is saved.
5. The transmitter will return to the main menu.
6.8 DEVICE SETUP
In this menu, several operational settings can be made for the transmitter
and the display.
1. Navigate to program point P108 –Device Setup, and push the navigation button to enter the menu.
2. Nine choices appear on the screen: Protection, Alarm output, Backlight, Temp units, Temp
min/max, Sec. Value, Set Time, HART® Version and Polling address
3. Choose the desired option and push to confirm.
4. Below are the choices displayed. They can be selected and configured using the navigation button.
Protection:
oLocal: The local protection for adjusting settings locally on the transmitter.
oExternal: The external security for adjusting settings remotely on the transmitter by
HART® protocol.
Alarm output:
oLow: The lower limit of the lowest permissible current value. (3.2 mA)
oHigh: The upper limit of the maximum permissible current value (22.8 mA)
When exceeding the above limits, a warning symbol will display on the screen.
Backlight: Choice between: On, Sleep mode (Turn off backlight after 5 minutes) and Off.
The intensity of the backlight is depending on the output current.
Temp units: Choice between: Celsius and Fahrenheit.
Temp min/max: Two choices appear on the screen: Readout and Reset

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By choosing Readout the last measured minimum and maximum temperature values of
process and ambient appear. For the process temperature, a new value is stored in a
change of temperature more than 2 °C. For the ambient temperature this is 5 °C. By
choosing Reset the previous stored values will be deleted.
Sec. Value: Four choices appear on the screen for the secondary readout on the main
screen: Current, Unit, Rate and Temperature.
Set Time: (Only with HART® 7) An input screen to enter the date and time will appear.
HART® version: Option between: HART® 5.0 and HART® 7.0.
Polling Address: A Polling address from 0 … 63 can be configured (Standard address is 0).
6.9 READOUT
In this menu, the readout on the display is determined.
This is the type of measurement that appears on the home screen.
Factory Setting = Unit
1. Navigate to program point P109 –READOUT, and push the navigation button to enter the menu.
2. Nine choices appear on the screen:
Current = Present current value (4-20mA)
Unit = Pressure unit as chosen in P104
Percentage = 0 - 100 %
Temperature = Actual sensor temperature (°C or °F) *
Hectoliter = Number of hectoliters (only possible in combination with linearization P111)
Cubic meter = Number of cubic meters (only possible in combination with linearization P111)
Liter = Number of liters (only possible in combination with linearization P111)
Kg = Number of kilograms (only possible in combination with linearization P111) After selecting this
readout the Specific Gravity of the medium (SG = g/cm3) must be entered with a value between 0.2 and
4.0 g/cm3. The specific gravity will appear on the home screen (g/cm3) under the primary chosen
readout. This readout will be indicated as a linear measurement, and displayed by the symbol on the
home screen.
Tonne = Number of tons (only possible in combination with linearization P111)
After selecting this readout, the Specific Gravity of the medium (SG = g/cm3) must be entered with a
value between 0.2 and 4.0 g/cm3. This readout will be indicated as a linear measurement, and displayed
by the symbol on the home screen. The specific gravity will appear on the home screen (g/cm3)
under the primary chosen readout.
3. Navigate to the desired choice, confirm the selection by pushing the navigation button.
The Save icon will be displayed to indicate that the setting is saved.
4. The transmitter will return to the main menu.
*(Indication of process temperature, accuracy depending on sensor position)
For measuring weight (Kg and Tons), a reliable accuracy cannot be guaranteed, the Series 4000 pressure transmitter cannot
compensate for Specific Gravity changes or any thermal increase or decrease.
6.10 CURRENT SIMULATION (4-20 mA)
The transmitter can simulate an output between 4-20 mA.
Using five predefined steps or a free selectable value between 3.80 mA to 20.8 mA
(Transmitters with HART® Protocol 3.90 mA to 20.8 mA)
1. Navigate to program point P110 –CURR SIMU, and push the navigation button to enter the menu.
2. Two choices appear on the screen: Set and Free
3. Choosing Set allows a value to be set in five steps: 4, 8, 12, 16, 20 mA
By default, the current simulation is Not active, as shown in the display
Choose one of the five steps, and push to confirm

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The status on the display changes to Active and the current simulation is started for the selected
step.
Push the navigation button to de-activate the current simulation.
Move the navigation button to the left to go back and leave this menu.
4. With the option Free, a current between 4 and 20 mA can be configured.
By default, the current simulation is Not active, as shown in the display.
Enter the desired value, and push to confirm.
The status on the display changes to Active,the current simulation is started for the selected value.
Push the navigation button to de-activate the current simulation.
Move the navigation button to the left to go back and leave this menu.
6.11 TANK LINEARIZATION
In this menu, various tank linearization’s can be selected.
Factory setting = No linearization
For a horizontal tank or a tank with a cone, linearization can be configured. The
volume as a measured value will be displayed on the home screen. (Must be set in
P104)
The values (configured in the following settings) must be in meters.
Navigate to program point P111 –TANK LIN, and push the navigation button to enter the menu.
Six choices appear on the screen:
No Lin = No linearization
Hor. Tank = Linearization setting for a horizontal tank: cylindrical and elliptic
Vert. Cone = Linearization setting for a vertical tank with a conical bottom.
Vert. Sphere = Linearization setting for a vertical tank with a spherical bottom.
Vert. Trunc = Linearization setting for a vertical tank with a truncated bottom.
Free lin = Free linearization setting, adjustable in 70 free programmable points.
The following describes the setting for each linearization configuration.
LINEARIZATION DISABLE
With the choice No. Lin. an existing linearization can be turned off and can be identified by the symbol on
the home screen:
Linearization can be recognized by the following symbol on the home screen:
1. Select No Lin. and confirm this with the button.
2. The Save icon will be displayed to indicate that the setting is saved.
The following pages describe the setting for each type of linearization.

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LINEARIZATION HORIZONTAL TANK (WITH FLAT END)
1. Navigate to Hor. Tank. with the navigation button, and push to confirm.
2. Two choices appear on the screen: Input and Simulate
3. Select Input, and push to confirm.
4. Six choices appear on the screen:
Display
Drawing
Explanation
Length
L
The length of the tank
Height 1
H1
The height of the tank
Height 2
H2
The diameter of the tank (with a cylindrical tank, this is equal to the height of the tank)
Height 3
H3
The height till the topside of the diaphragm (or weld-on nipple)
Height 4
H4
Value must be 0
Fill Height
FH
The maximum percentage of filling of the tank
5. Fill in each value except Height 4, and confirm each selection with the control button. The
values must be entered in meters.
6. Select to save the setting.
7. The transmitter will return to the main menu.
SIMULATION
After linearization is entered and stored, it is possible to perform a simulation based on the
entered value’s. Based on the value entered in mWC, the transmitter will display the number of
hectoliters (on the basis of the specified linearization values).
1. Navigate to program point P111 –TANK LIN, and push the navigation button to enter the menu.
2. Navigate to Hor. Tank. with the navigation button, and push to confirm.
3. Two choices appear on the screen: Input and Simulate
4. Select Simulate, and push to confirm.
5. Fill in the desired value based on mWC, the number of hectoliters change directly with a
change in the value mWC.

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LINEARIZATION HORIZONTAL TANK WITH A PARABOLIC END (CYLINDRICAL OR ELLIPTIC)
1. Navigate to Hor. Tank. with the navigation button, and push to confirm.
2. Two choices appear on the screen: Input and Simulate
3. Select Input, and push to confirm.
4. Six choices appear on the screen:
Display
Drawing
Explanation
Length
L
The length of the tank
Height 1
H1
The height of the tank
Height 2
H2
The diameter of the tank (with a cylindrical tank, this is equal to the height of the tank)
Height 3
H3
The height till the topside of the diaphragm (or weld-on nipple)
Height 4
H4
The length of 1parabolic end of the cylinder
Fill Height
FH
The maximum percentage of filling of the tank
5. Fill in each value, and confirm with the navigation button. The entered value’s must be in meters.
6. Select to save the setting.
7. The transmitter will return to the main menu.
SIMULATION
After linearization is entered and stored, it is possible to perform a simulation based on the
entered value’s. Based on the value entered in mWC, the transmitter will display the number of
hectoliters (on the basis of the specified linearization values).
1. Navigate to program point P111 –TANK LIN, and push the navigation button to enter the menu.
2. Navigate to Hor. Tank. with the navigation button, and push to confirm.
3. Two choices appear on the screen: Input and Simulate
4. Select Simulate, and push to confirm.
5. Fill in the desired value based on mWC, the number of hectoliters change directly with a
change in the value mWC.

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LINEARIZATION VERTICAL TANK WITH A CONICAL BOTTOM
1. Navigate to Vert. Cone. with the navigation button,
and push to confirm.
2. Two choices appear on the screen: Input and
Simulate
3. Select Input, and push to confirm.
4. Six choices appear on the screen:
Display
Drawing
Explanation
Height 1
H1
The height of the tank
Diameter
D
The diameter of the tank
Height 2
H2
the height of the cone
Height 3
H3
The height till the topside of the
diaphragm
Height 4
H4
The height of the parabolic tank roof
Fill Height
FH
The maximum percentage of filling
of the tank
5. Fill in each value, and push to confirm.
The entered value’s must be in meters.
6. Select to save the setting.
7. The transmitter will return to the main menu.
SIMULATION
After linearization is entered and stored, it is possible to perform a simulation based on the
entered values. Based on the value entered in mWC, the transmitter will display the number of
hectoliters (on the basis of the specified linearization values).
1. Navigate to program point P111 –TANK LIN, and push the navigation button to enter the
menu.
2. Navigate to Vert. Sphere. with the navigation button, and push to confirm.
3. Two choices appear on the screen: Input and Simulate
4. Select Simulate, and push to confirm.
5. Fill in the desired value based on mWC, the number of hectoliters changes directly.
LINEARIZATION VERTICAL TANK WITH A SPHERICAL BOTTOM
1. Navigate to Vert. Spere. with the navigation
button, and push to confirm.
2. Two choices appear on the screen: Input and
Simulate
3. Select Input, and push to confirm.
4. Six choices appear on the screen:
Display
Drawing
Explanation
Height 1
H1
The height of the tank
Diameter
D
The diameter of the tank
Height 2
H2
the height of the spherical bottom
Height 3
H3
The height till the topside of the
diaphragm
Height 4
H4
The height of the parabolic tank roof
Fill Height
FH
The maximum percentage of filling
of the tank
5. Fill in each value, and push to confirm.
The entered value’s must be in meters.

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6. Select to save the setting.
7. The transmitter will return to the main menu.
SIMULATION
After linearization is entered and stored, it is possible to perform a simulation based on the
entered value’s. Based on the value entered in mWC, the transmitter will display the number of
hectoliters (on the basis of the specified linearization values).
1. Navigate to program point P111 –TANK LIN, and push the navigation button to enter the menu.
2. Navigate to Vert. Cone. with the navigation button, and push to confirm.
3. Two choices appear on the screen: Input and Simulate
4. Select Simulate, and push to confirm.
5. Fill in the desired value based on mWC, the number of hectoliters change directly.
LINEARIZATION VERTICAL TANK WITH A TRUNCATED BOTTOM
1. Navigate to Vert. Trunc. with the navigation
button, and push to confirm.
2. Two choices appear on the screen: Input and
Simulate
3. Select Input, and push to confirm.
4. Six choices appear on the screen:
Display
Drawing
Explanation
Height 1
H1
The height of the tank
Diameter 1
D1
The diameter of the tank
Height 2
H2
the height of the cone
Height 3
H3
The height till the topside of the
diaphragm
Diameter 2
D2
The diameter of the truncated
bottom
Fill Height
FH
The maximum percentage of
filling of the tank
5. Fill in each value, and confirm with the
navigation button. The entered value’s must
be in meters.
6. Select to save the setting.
7. The transmitter will return to the main menu
SIMULATION
After linearization is entered and stored, it is possible to perform a simulation based on the
entered value’s. Based on the value entered in mWC, the transmitter will display the number of
hectoliters (on the basis of the specified linearization values).
1. Navigate to program point P111 –TANK LIN, and push the navigation button to enter the menu.
2. Navigate to Vert. Trunc. with the navigation button, and push to confirm.
3. Two choices appear on the screen: Input and Simulate
4. Select Simulate, and push to confirm.
5. Fill in the desired value based on mWC, the number of hectoliters change directly.