KLAY-INSTRUMENTS PROFIBUS PA 4000 Series User manual

INSTRUCTION MANUAL
"Intelligent" Pressure and level transmitters
SERIES 4000 and 4000-SAN
PROFIBUS PA
• Warning •
Read the recommendations and warnings in this manual before the instrument is installed. For personal safety,
optimal use and maintenance of the Series 4000 and 4000 SAN, these instructions should be studied carefully.
Manufactured by:
www.klay.nl
Nijverheidsweg 5
P.O. Box 13
Tel: [phone]
Fax: [phone]
7991 CZ DWINGELOO
7990 AA DWINGELOO
The Netherlands
E-mail: [email protected]

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CONTENTS
1. INTRODUCTION..................................................................................................................... 3
1.1 DESCRIPTION SERIES 4000-SAN...................................................................................................................3
1.2 DESCRIPTION SERIES 4000...........................................................................................................................3
1.3 BAROMETRIC REFERENCE ...........................................................................................................................3
2. DIMENSIONAL DRAWINGS .................................................................................................... 4
3. INSTALLING THE TRANSMITTER ............................................................................................. 5
3.1 INSTALLING WELD-ON NIPPLE.....................................................................................................................5
3.2 INSTALLING TRANSMITTER SERIES 4000-SAN (Code W)...............................................................................5
3.3 INSTALLING TRANSMITTER SERIES 4000 (Code W33)...................................................................................5
3.4 MOUNTING POSITION.................................................................................................................................6
3.5 MOUNTING POSITION EFFECT.....................................................................................................................6
3.6 CALIBRATION..............................................................................................................................................6
3.7 PROFIBUS PA CABLE....................................................................................................................................6
3.8 CONNECTION TERMINAL.............................................................................................................................6
3.9 GROUNDING...............................................................................................................................................7
3.10 CABLE SHIELDING........................................................................................................................................7
3.11 TERMINATION ............................................................................................................................................7
4. REMAINING .......................................................................................................................... 7
4.1CE / EMC-RULES..........................................................................................................................................7
4.2TRACEBILITY / YEAR OF MANUFACTURING .................................................................................................7
5. GRAPHIC DISPLAY AND NAVIGATION BUTTON....................................................................... 8
5.2 SUMMARY PROGRAMMING POINTS...........................................................................................................9
6. EXPLANATION PROGRAMMING POINTS .............................................................................. 10
6.1 ZERO ADJUSTMENT (ZERO) .......................................................................................................................10
6.2 SPAN ADJUSTMENT (SPAN)....................................................................................................................... 10
6.3 CANCEL MOUNTING POSITION EFFECT......................................................................................................11
6.4 DISPLAY SETTING OF UNITS.......................................................................................................................11
6.5 OUTPUT SELECTION ..................................................................................................................................11
6.6 DAMPING ADJUSTMENT ...........................................................................................................................12
6.7 LANGUAGE ...............................................................................................................................................12
6.8 DEVICE SETUP ...........................................................................................................................................12
6.9 READOUT.................................................................................................................................................. 14
6.10 TANK LINEARIZATION ............................................................................................................................... 14
6.11 INFORMATION..........................................................................................................................................22
6.12 CALIBRATE ................................................................................................................................................22
6.13 PA ADDRESS..............................................................................................................................................23
6.14 FACTORY................................................................................................................................................... 23
7. PROFIBUS® PA .................................................................................................................... 23
7.1 PA INTERFACE...........................................................................................................................................23
7.2 IDENT NUMBER.........................................................................................................................................29
7.3 GSD FILES..................................................................................................................................................29
7.4 ENGINEERING UNITS................................................................................................................................. 30
7.5 PROFIBUS ADDRESS ..................................................................................................................................30
8 ROTATABLE DISPLAY ........................................................................................................... 31
9. SPECIFICATIONS.................................................................................................................. 32
10. PRECAUTIONS AND WARNINGS........................................................................................... 33

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1. INTRODUCTION
The Series 4000 and Series 4000-SAN are solid-state pressure- and level transmitters based upon a
piezoresistive silicon sensor, with a very high burst pressure. The sensor element is mounted in a
stainless steel foot. A strong stainless steel "flush" diaphragm protects the sensor from the process
medium. A very small amount of special oil fills the chamber surrounding the sensor and transfers
pressure from the flush mounted diaphragm to the sensor.
Pressure on the sensor element creates a very small deflection of the silicon substrate and bridge
network. The resulting strain in the silicon resistors causes a change in the bridge resistance that is
proportional to the pressure applied. The transmitter electronics detects this change in bridge
resistance and converts it into a measuring value. The amplifier system is based on a single
Integrated Circuit, which ensures a perfect linearity in the output, all within an accuracy of 0.075 %.
Together with the Klay flush diaphragm technology the long term stability is perfect.
1.1 DESCRIPTION SERIES 4000-SAN
The SERIES 4000-SAN are specially designed with a flush mounted diaphragm so they fully meet the
needs of the food, pharma and chemical industries. Standard the wetted parts are made of SS 316,
other materials are available, like Hastelloy C. Various process connections can be delivered, such as
Tri-Clamp (1,5”, 2” and 3”), SMS (1,5” and 2”), dairy milk couplings (DN 25, 40 and 50), flanges (DIN
and ANSI) and sanitary weld-on nipples (ø 48, 62 and 85 mm.)
1.2 DESCRIPTION SERIES 4000
The SERIES 4000 are specially designed for the pulp- and paper or similar industries, where clogging is
a problem. The very compact construction of the SERIES 4000 permits flush installation with the
tank- or pipe wall. Standard the wetted parts are made of SS 316, a lot of other materials like
Hastelloy C and Gold plated are available as an option.
All transmitters are fully temperature compensated, which means that various process temperatures
have nearly no effect on the accuracy of the output signal. When a failure occurs, the transmitter is
repairable. However, for optimum accuracy the transmitter has to be send back to the factory.
1.3 BAROMETRIC REFERENCE
The series 4000 is in basic a so-called "relative transmitter" which means that barometric changes
will not affect the zero. The venting is placed in the cover of the electronic housing and is the filter
for the barometric reference to atmospheric pressure. The venting must be kept clean.

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2. DIMENSIONAL DRAWINGS
Series 4000-SAN
Description
Material
Description
Material
①
Cover
SS 304
⑧
Foot
SS 316
②
Display with navigation button
⑨
Lock ring
SS 304
③
Cover with venting
SS 304
⑩
Weld-on nipple
SS 316 L
④
Venting
PA
⑪
Gasket
PTFE
⑤
M20 x 1,5 cable entry (without gland) *
⑫
Diaphragm
SS 316 L
⑥
O-Ring
EPDM
⑬
M20 x 1.5 cable entry (without gland) *
⑦
Electronic housing
SS 304
⑭
M20 x 1.5 cable entry (Blanking plug)
PE
Series 4000 - 1” BSP
Description
Material
Description
Material
①
Cover
SS 304
⑧
Foot
SS 316
②
Display with navigation button
⑨
Lock ring
SS 304
③
Cover with venting
SS 304
⑩
Diaphragm
SS 316 L
④
Venting
PA
⑬
M20 x 1.5 cable entry (without gland) *
⑤
M20 x 1,5 cable entry (without gland) *
⑭
M20 x 1.5 cable entry (Blanking plug)
PE
⑥
O-Ring
EPDM
⑦
Electronic housing
SS 304
* As standard the Series 4000 will be supplied with two cable entries M20 x 1,5. A cable gland can be supplied by request (extra costs).
Front view: Transparant cover, option “I” (extra price)
Front view: Transparent cover, option “I” (extra price)

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3. INSTALLING THE TRANSMITTER
The diaphragm of the transmitter is protected with a special protection cap. Protect the diaphragm
until installation takes place. Do not damage the diaphragm.
3.1 INSTALLING WELD-ON NIPPLE
A certified welder should perform the installation of the weld-on nipple.
Weld with Argon, MIG or TIG, with the smallest welding pin possible.
1. Cut a hole in the process vessel or pipe for a precise fit of the weld-on nipple. The hole
should be a tight fit when coupled with the weld-on nipple.
2. Prepare the hole by bevelling the edge to accept filler material.
3. Remove the weld-on nipple from the transmitter.
Remove the gasket and O-Ring out of the weld-on nipple!
WARNING
Improper installation may result in distortion of the weld-on
nipple. Excessive heat will distort the weld-on nipple. Weld in
sections as shown in the figure left. Allow adequate cooling
between passes. To reduce the chances of distortion to the
weld-on nipple, use a mandrel.
SERIES 4000-SAN: Part.no. 1019 –Art.no. 10230
Lockring Part.no. 1160 –Art.no. 10001
SERIES 4000: Part.no. 1016 –Art.no. 10282
Determine (before welding) the position of the electronic
housing, so that the cable entry and the venting are in the right
position. After welding these positions are fixed.
4. Position the weld-on nipple in the vessel hole and tack six places. The weld sequence is
shown in the figure above.
5. Weld the weld-on nipple in place using 0,03 to 0,045 in. (0,762 to 1,143 mm) stainless rod as
filler material in the bevelled area. Adjust amperage for penetration.
6. Remove the mandrel after the welding operation.
3.2 INSTALLING TRANSMITTER SERIES 4000-SAN (Code W)
1. Make sure to correctly locate the packing within the weld-on nipple.
2. Improper installation of the packing can cause a process leak.
3. Position the transmitter into the weld-on nipple and begin engaging threads.
4. The transmitter can be rotated prior to seating enabling the user to optimize access to
calibration adjustments, cable entry, and local indicator.
5. Once the Lock ring has been hand tightened, it must be tightened with an additional turn ( ±
1/8") with adjustable pliers.
3.3 INSTALLING TRANSMITTER SERIES 4000 (Code W33)
1. After welding, clean up edges, and take care of the inside nipple wall.
2. Make sure the O-rings ⑩and ⑪are properly located.
3. Improper installation of the O-ring can cause a process leak.
4. Apply silicone grease to the O-ring ⑩, diaphragm ring and the hole inside wall of the weld-on
nipple, this prevents galvanic cell corrosion between transmitter and the nipple inside.
5. Install the transmitter and fix it with the SS M8 bolt.

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3.4 MOUNTING POSITION
When the transmitter is mounted horizontally, the cable gland must be pointed downwards.
3.5 MOUNTING POSITION EFFECT
All transmitters are calibrated in vertical position (diaphragm points downwards). If the transmitter is
mounted in another position, there can be a little zero shift. After installation of the transmitter the
zero must be set to 0,000 with P103 cancel mounting position effect. This will not affect the span.
3.6 CALIBRATION
All transmitters are fully calibrated at the factory, to customer specified range. If the calibration is
not specified, the transmitter will be calibrated at the maximum span.
3.7 PROFIBUS PA CABLE
Under the cover ③you will find the terminal board. Special PROFIBUS® cable must be used for
proper communication. For further detailed description of cable selection, see "Guidelines for
planning and commissioning PROFIBUS DP/PA" and "PROFIBUS PA User and Installation Guideline"
both on www.profibus.com and IEC 61158-2 on www.iec.ch.
The PROFIBUS® standard defines two variations of bus cable: Type A and Type B. However it is
recommended to use cable Type A in all new installations. Type A is recommended for high
transmission speeds and permits a doubling of the network distance in comparison to Type B.
Type A Technical specification:
Impedance: 35 up to 165 Ohm at frequencies from 3 to 20 Mhz.
Cable capacity: < 30 pF per meter.
Core diameter: > 0,34 mm², corresponds to AWG 22.
Cable type: Twisted pair cable. 1x2 or 2x2 or 1x4 lines.
Resistance: < 110 Ohm per km.
Signal damping: max. 9 dB over total length of line section.
Shielding: CU shielding braid or shielding braid and shielding foil.
Max. Bus length: 200 m at 1500 kbit/s, up to 1,2 km at 93,75 kbit/s. (Extendable by repeaters)
Using other types of cable will result in incorrect and disrupted transmissions in the PROFIBUS®
network and is strongly discouraged. Do not run wiring in open trays with power wiring, or near
heavy electrical equipment (for example frequency controllers or heavy pumps). To eliminate
electromagnetic effects it is highly recommended to us a EMC Cable gland. (Option G73)
3.8 CONNECTION TERMINAL
Illustrative side view
Shielded Profibus cable
Wiring Shield Terminal
Insert the wires into the connector and
push the lever down by hand.

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The figure on page 6 shows the wiring connection of the transmitter. The 2-wires must be connected
to the terminal board. The polarity of the Series 4000-PROFIBUS PA is independent and reversing the
polarity will not affect the functionality or damage the transmitter. The transmitter automatically
detects the polarity of the connected Profibus® cable.
The wiring terminals can be operated without a screwdriver. The opening levers of the terminals can be
lifted and pressed down by hand. Lift the opening levers of the terminals and insert the corresponding
wires. Press down the levers by hand, the terminal spring will close and the wire is clamped.
3.9 GROUNDING
The transmitter must always be connected to ground. In case the process connection is already
connected to ground (for example by the tank or pipe line), do not connect the instrument to ground.
3.10 CABLE SHIELDING
The cable shield must only be connected at one side. Optionally an EMC Cable gland can be provided
(Option G73). When a EMC Cable gland is used, the cable shield at the Profibus power supply or
installation must be disconnected.
Please ensure that the instrument is not connected to ground twice. For correct grounding
the recommendations of IEC 61158-2 must be followed.
3.11 TERMINATION
Termination of the bus prevents signal reflections on the PROFIBUS® cable. A terminator is a
combination of a resistor and a capacitor. Wrong or missing termination results in transmission
errors. At the end of each cable trunk a terminator must be used. In common a terminator is
integrated in a segment coupler. When there is no integrated terminator present in the trunk, a
separate terminator must be used.
4. REMAINING
4.1 / EMC-RULES
All Klay transmitters are manufactured in accordance with the RFI / EMC directives and comply with
the CE standard. All transmitters are fitted with RFI filters, which provide optimum, trouble-free
operation. Our products are in conformity with EMC-Directive 2014/30/EU based on test results
using harmonized standards.
4.2 TRACEBILITY / YEAR OF MANUFACTURING
The year of manufacturing of the transmitter can be traced as follows: take the first three numbers
from the serial number that is engraved in the transmitter and add 1600 to it.
Example: Serial Number 41602123. The year of manufacturing is 1600 + 416 = 2016.

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5. GRAPHIC DISPLAY AND NAVIGATION BUTTON
The Series 4000 has a multifunctional display where different values can be displayed
simultaneously. The display is equipped with a backlight. The entire menu is controlled by a
navigation button. The navigation button has the following possibilities of movement: up, down,
left, and right. The navigation button needs to be pushed when conformation or saving is needed.
Move the navigation button up or down to browse through various menus.
These movements can be distinct in choices of: program points, navigation
through menu’s and increase or decrease measurement value’s.
Move the navigation button left or right to navigate horizontally through the
menu or positions on the display.
It is always possible to return to the previous menu. Move the navigation
button to the left to return to the previous menu.
By pushing the navigation button each choice will be confirmed or a setting
will be saved.
Figure 1. Display Series 4000, fully rotatable (360 )

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5.1 GRAPHIC DISPLAY READOUT
When the transmitter is powered, a startup screen with the name of the transmitter (Series 4000)
and the software version appear for a few seconds. The PROFIBUS® address is shown at the bottom
of the display. As standard (Unconfigured) the address is 126. This address is used for configuration
and commissioning purposes only. The address can be changed with Program point P113 or a
Profibus Master device (Only Class 2).
EXPLANATION OF SYMBOLS:
1. –Linear output: Displays when any form of linearization is applied. a Straight line means no
linearization is applied. When a linearization is applied a curve will be displayed.
2. –Profibus PA: Profibus PA Protocol applied
3. –Write protection on/off: Displays if protection against adjustments and configuration is on or off
4. –Secondary Measurement:Displays a secondary chosen measurement.
5. –Bargraph 0 - 100 % from span:Displays the percentage of the measured span.
6. –Measurement: Displays the actual reading, temperature or percentage
7. –Unit:Displays the selected unit.
8. –Absolute:Appears when the measurement is in absolute range.
5.2 SUMMARY PROGRAMMING POINTS
PROGRAM POINT
NAME
FUNCTION
P100
Menu-Exit menu
Start and exit
P101
ZERO value
Zero adjustment (ZERO 0%) with or without test pressure
P102
SPAN value
Span adjustment (SPAN 100 %) with or without test pressure
P103
MOUNT correction
Cancel mounting position effect
P104
UNITS
Selection of engineering unit to be displayed
P105
REVERSE Out
Scaling 0 - 100 % or 100 - 0 %
P106
DAMPING
Adjustable damping (0,00 till 25,00 s)
P107
LANGUAGE
Language choice between: English, Dutch, German, Russian, Polish and French.
P108
DEVICE SETUP
Configuration: Protection, Backlight, Temp Units, Temp min/max Value
Secondary value and PA_OUTSCALE
P109
READOUT
Readout options on display: Unit, percentage and Sensor temperature
P110
TANK LINEARIZATION
Configuration for tank linearization
P111
INFORMATION
Contact information of Klay Instruments, made settings, and software revision
P112
CALIBRATE
Only available for the manufacturer
P113
PA Address
Selection of PA Address 2 to 126 (Factory setting 126)
P114
FACTORY
Only available for the manufacturer
Configuring the transmitter local and remote simultaneously will cause transmission errors and must be prevented.
⑤ –Bargraph 0-100 % from span
⑥ –Actual reading
⑦ –Unit
Secondary Measurement –④
① –Lineair output
Write protection on/off –③
⑧ –Absolute Measurement
Profibus PA Protocol –②

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6. EXPLANATION PROGRAMMING POINTS
6.1 ZERO ADJUSTMENT
The transmitter is set to 0 mbar at atmospheric pressure.
The ZERO can be adjusted at a lower or higher point. This will be
explained step by step by an example.
Example: Increase ZERO till 100 mbar.
1. The measuring unit of the transmitter is set to mbar. If not this can be selected by choosing
the right measuring unit in program point P104 –UNITS (paragraph 6.4)
2. Navigate to program point P101 - ZERO Value, and push the navigation button to enter the
menu.
3. Two choices appear on the screen: set manual and use process
Set manual = Configuration without test pressure.
Use process = Configuration with applied pressure.
4. Choose set manual, +000.0 (mbar) will appear on the display.
5. Increase this value with the navigation button to 100 mbar, push to confirm, and select
to save the setting.
6. The transmitter will return to the home screen. The measurement value at atmospheric pressure is
now -100 mbar. At an applied pressure of 100 mbar the transmitter will display 0 mbar.
The menu zero adjustment also has the choice of use process. The transmitter can be adjusted to
zero in a real process situation. When chosen, the transmitter will measure the pressure in an actual
process. This measurement will be used as the zero value.
1. Navigate to program point P101, and push the button to enter the menu.
2. Choose use process , and push to confirm. The transmitter will display the actual measured value.
3. Push the navigation button to confirm, and select to save the setting.
4. The transmitter will return to the main menu.
6.2 SPAN ADJUSTMENT
This setting can be used to adjust the range (SPAN) according to an
entered value or adjusted with or without an applied pressure. The
maximum pressure which can be measured: The measurement at ZERO (P101) + the
entered value SPAN (P102). If the ZERO (P101) is increased then the maximum measured
value will automatically be set higher at same rate as the zero.
This will be explained step by step by an example.
1. Example: Measurement range 100 –2000 mbar.
2. The span must be set at 1900 mbar
3. The zero was set in the previous menu (P101) at 100 mbar.
4. Navigate to program point P102 - SPAN Value, and push the navigation button to enter the menu.
5. Two choices appear on the screen: Set manual and Use process.
6. Choose Set manual, a value will appear on the screen. (Depending on the transmitter range.)
7. Adjust the SPAN with the navigation button to 1900 mbar. and select to save the setting
8. The transmitter will return to the home screen.
The menu span adjustment also has the choice of “use process”. The transmitter can be adjusted to
the span in a real process situation. When chosen, the transmitter will measure the pressure in an
actual process. This measurement will be used as the span value. (20 mA)
1. Navigate to program point P102, and push the button to enter the menu.
2. Choose “use process” , and push to confirm. The transmitter will display the actual measured value.
3. Push the navigation button to confirm, and select to save the setting.
4. The transmitter will return to the main menu.

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.
When a compound range must be adjusted (for example -1 till +3 bar), a span of 4 bar must be programmed.
The Zero (P101) must be set at -1 bar. The transmitter is adjusted at - 1 bar = Zero and +3 bar = Span.
If the process temperature at -1 bar is above 20 °C another filling oil must be applied inside the transmitter (Option G26).
If the process temperature at -0,5 bar is above 60 °C another filling oil must be applied inside the transmitter (Option G26).
6.3 CANCEL MOUNTING POSITION EFFECT
All transmitters are vertically calibrated. If the transmitter is installed
horizontally, the transmitter has a small "mounting position" effect on
the zero. The pressure value displayed, will be for example 0,002 mbar instead of 0,000
mbar. This effect can be neutralized within this menu.
1. Navigate to program point P103 –MOUNT corr., and push the navigation button to enter the menu.
2. Two choices appear on the screen: Set and Reset
Choosing Set will adjust the zero to 0,000 mbar in the mounting position when applicable.
Select Set, and push the button to confirm.
The Save icon will be displayed to indicate that the setting is saved.
The transmitter will return to the main menu.
Choosing Reset will put the transmitter back to factory setting. (vertical adjustment)
Select Reset, and push the button to confirm, the setting will be put back to factory
setting. The Save icon will be displayed to indicate that the setting is saved.
The transmitter will return to the main menu.
CAUTION: Do not apply pressure while executing "Cancel mounting position effect"
6.4 DISPLAY SETTING OF UNITS
Various engineering units can be displayed on the display.
Factory setting = mbar
1. Navigate to program point P104 –UNIT, and push the navigation button to enter the menu.
2. Several engineering units can be selected. Each selected engineering unit is automatically
converted to the correct value of the corresponding unit.
3. Navigate through this menu and choose the required unit, push to confirm.
4. The Save icon will be displayed to indicate that the setting is saved.
5. The transmitter will return to the main menu, the measured reading will be displayed in the
chosen unit in the home screen.
6. The Analog Input Block parameters needs to adjusted accordingly.
CAUTION: The selected pressure unit is only visible on the display when UNITS is chosen in program
point P109 –Readout.
6.5 OUTPUT SELECTION
The scaling (only in percentage) can be set to 0 - 100 % and reversed
100 - 0 %. This will not affect the measuring value. The transmitter is
standard set to 0%.
1. Navigate to program point P105 –Reverse out, and push the navigation button to enter the menu.
2. Two choices appear on the screen: 0 - 100 %and 100 - 0 %.
3. Make a choice and push to confirm.
4. The Save icon will be displayed to indicate that the setting is saved.
5. The transmitter will return to the main menu.

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6. The Analog Input Block parameters needs to be adjusted accordingly.
6.6 DAMPING ADJUSTMENT
The transmitter has an adjustable damping between 0,00 to 25,00
seconds. Factory setting = 0,00 seconds
1. Navigate to program point P106 –DAMPING, and push the navigation button to
enter the menu.
2. Two choices appear on the screen: Set and Reset
3. Make a choice and push to confirm.
Choosing Set allows a value to be set between 0,00 and 25,00 seconds.
Select Set, and push the button to confirm.
Adjust the damping with the navigation button, push to confirm.
The Save icon will be displayed to indicate that the setting is saved.
The transmitter will return to the main menu.
Choosing Reset will put the setting back to factory setting (0,0 seconds)
Select Reset, and push the button to confirm.
The Save icon will be displayed to indicate that the setting is saved, the setting
will be put back to factory setting 0,00 s.
The transmitter will return to the main menu.
6.7 LANGUAGE
In this menu the preferred menu language can be selected.
1. Navigate to program point P107 - LANGUAGE, and push the navigation button to
enter the menu.
2. Seven choices appear on the screen: English, Dutch, Spanish, German, Russian, Polish and French.
3. Make a choice and push to confirm.
4. The Save icon will be displayed to indicate that the setting is saved.
5. The transmitter will return to the main menu.
6.8 DEVICE SETUP
In this menu, several operational settings can be made for the
transmitter and the display.
1. Navigate to program point P108 –Device Setup, and push the navigation button to
enter the menu.
2. Six choices appear on the screen: Protection - Backlight - Temp units –Temp min/max –Sec.
Value and PA OUT_SCALE.
Choose the desired option and push to confirm.
3. Below are the choices displayed. They can be selected and configured using the navigation button.
Protection: Open and Protected: Local protection for adjusting settings locally on the
transmitter. When exceeding limits, a warning symbol will display on the screen.
Backlight: Choice between: On, Sleep mode (Turn off backlight after 5 minutes) and Off.
Temp units: Choice between: Celsius and Fahrenheit.
Temp min/max: Two choices appear on the screen: Readout and Reset
By choosing Readout the last measured minimum and maximum temperature
values of process and ambient appear. For the process temperature, a new value is

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stored in a change of temperature more than 2 °C. For the ambient temperature this
is 5  C. By choosing Reset the previous stored values will be deleted.
Sec. Value: Three choices appear on the screen for the secondary readout on the
main screen: Unit, Rate and Temperature.
PA OUT_SCALE: In this menu scaling options for the Analog Input block (Profibus
Output) can be configured locally on the transmitter. Two choices appear on the
screen: Set 1:1 and Set manual.
oWith option Set 1:1 a scaling can be set with the following menu choices:
EU100, EU0 and Unit. As standard the values are the same as the last saved
Zero, Span and engineering unit (P109 must be set to unit or percentage).
Select EU100 to enter a value for the 100% scaling point.
Select EU0 to enter a value for the 0% scaling point.
Select Unit to enter the engineering unit code.
oWith option Set manual the current scaling configuration (Profibus
output) is shown. Set manual should only be used for units not supported
by the Series 4000, or when a different scaling then the local readout is
needed on the Profibus output. The engineering units can be found in
the attachment of this manual or on www.klay.nl under section
downloads.
The engineering units can be found in the attachment of this manual or in the digital version on
www.klay.nl under section downloads.
Profibus scaling will be explained step by step by the following examples:
Scaling Example - Pressure:
Configure the Zero - P101 (If necessary)
Configure the Span - P102 (If necessary)
Select mbar in program point P104 (or any other pressure unit)
Select Unit in program point P109
Navigate to program point P108 and select PA OUT_SCALE
Configure the scale with Set 1:1, navigate to save, to save the setting.
The transmitter will restart to load the new scale.
Scaling Example - Percentage:
Configure the Zero - P101 (If necessary)
Configure the Span - P102 (If necessary)
Select Percentage in program point P109
Navigate to program point P108 and select PA OUT_SCALE
Configure the scale with Set 1:1, navigate to save, to save the setting.
The transmitter will restart to load the new scale.
Transducer Block
P101 (LRV)
P102 (URV)
P104 (Unit)
P109 (Readout)
Analog Input block
Set 1:1 (P108 - PA OUT_SCALE)
Adjustable scaling based on the stored
transducer block values
Set manual (P108 - PA OUT_SCALE)
Adjustable scaling only for not supported
engineering units
Index 27 OUT (record)
Float, PV SCALE Engineering Units at 100% = 200.0
Float, PV SCALE Engineering Units at 0% = 0.0
Index 28 OUT_SCALE (record)
Float, Engineering units at 100% = 100.0
Float, Engineering units at 0% = 0.0
Unsigned16, Units_Index = 1342
Unsigned8, Decimal_Point = 2
Example Percentage: Analog input block Slot 1

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CAUTION: Do not change the Zero, Span, Unit or Readout (P109) after configuring the Profibus
Out scaling, as described above. Changing will result in invalid Profibus communication.
6.9 READOUT
In this menu, the readout on the display is determined. This is the type
of measurement appearing on the home screen. Factory Setting = Unit
1. Navigate P109 –READOUT, and push the navigation button to enter the menu.
2. Eight choices appear on the screen:
Unit = Pressure unit as chosen in P104
Percentage = 0 - 100%
Temperature = Actual sensor temperature (°C or F) *
Hectoliter = Number of hectoliters (only possible in combination with linearization P110)
Cubic meter = Number of cubic meters (in combination with linearization P110)
Liter = Number of liters (only possible in combination with linearization P110)
Kilogram = Number of kilograms (only possible in combination with linearization P110)
After selecting this readout the Specific Gravity of the medium (SG = g/cm3) must be
entered with a value between 0.2 and 4.0 g/cm3. The specific gravity will appear on the
home screen (g/cm3) under the primary selected readout. This readout will be indicated
as a linear measurement, and displayed by the symbol on the home screen.
Tons = Number of tons (only possible in combination with linearization P110)
After selecting this readout the Specific Gravity of the medium (SG = g/cm3) must be
entered with a value between 0.2 and 4.0 g/cm3. This readout will be indicated as a
linear measurement, and displayed by the symbol on the home screen. The specific
gravity will appear on the home screen (g/cm3) under the primary selected readout.
3. Navigate to the desired choice, confirm the selection by pushing the navigation
button. The Save icon will be displayed to indicate that the setting is saved.
4. The transmitter will return to the main menu.
5. The Analog Input Block parameters needs to adjusted accordingly.
*(Indication of process temperature, accuracy depending on sensor position)
6.10 TANK LINEARIZATION
In this menu, various tank linearization’s can be selected.
Factory setting = No linearization The volume as a measured value will
be displayed on the home screen. (set in P104) The values (configured in the following
settings) must be in meters. Only for local use, not compatible with Profibus.
1. Navigate to program point P110 –TANK LIN, and push the navigation button to enter the
menu. Six choices appear on the screen:
No Lin = No linearization
Hor. Tank = Linearization setting for a horizontal tank: cylindrical and elliptic
Vert. Cone = Linearization setting for a vertical tank with a conical bottom.
Vert. Sphere = Linearization setting for a vertical tank with a spherical bottom.
Vert. Trunc = Linearization setting for a vertical tank with a truncated bottom.
Free lin = Free linearization setting, adjustable in 100 free programmable points.
LINEARIZATION DISABLE
With the choice No. Lin. an existing linearization can be turned off and can be identified by the
symbol on the home screen:
Linearization can be recognized by the following symbol on the home screen:
For measuring weight (Kg and Tons), a reliable accuracy cannot be guaranteed, the Series 4000 pressure
transmitter cannot compensate for Specific Gravity changes or any thermal increase or decrease.

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1. Select No Lin. and confirm this with the button.
2. The Save icon will be displayed to indicate that the setting is saved.
The following pages describe the setting for each type of linearization.
LINEARIZATION HORIZONTAL TANK (WITH FLAT END)
1. Navigate to Hor. Tank. with the navigation button, and push to confirm.
2. Two choices appear on the screen: Input and Simulate
3. Select Input, and push to confirm.
4. Six choices appear on the screen:
Display
Drawing
Explanation
Length
L
The length of the tank
Height 1
H1
The height of the tank
Height 2
H2
The diameter of the tank (with a cylindrical tank, this is equal to the height of the tank)
Height 3
H3
The height till the topside of the diaphragm (or weld-on nipple)
Height 4
H4
Value must be 0
Fill Height
FH
The maximum percentage of filling of the tank
5. Fill in each value except Height 4, and confirm each selection with the control button. The
values must be entered in meters.
6. Select to save the setting.
7. The transmitter will return to the main menu.
SIMULATION
After linearization is entered and stored, it is possible to perform a simulation based on the
entered value’s. Based on the value entered in mWc, the transmitter will display the number of
hectoliters (on the basis of the specified linearization values).
1. Navigate to program point P110 –TANK LIN, and push the navigation button to enter the
menu.
2. Navigate to Hor. Tank. with the navigation button, and push to confirm.
3. Two choices appear on the screen: Input and Simulate
4. Select Simulate, and push to confirm.
5. Fill in the desired value based on mWc, the number of hectoliters change directly with a
change in the value mWc.

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LINEARIZATION HORIZONTAL TANK WITH A PARABOLIC END (CYLINDRICAL OR ELLIPTIC)
1. Navigate to Hor. Tank. with the navigation button, and push to confirm.
2. Two choices appear on the screen: Input and Simulate
3. Select Input, and push to confirm.
4. Six choices appear on the screen:
Display
Drawing
Explanation
Length
L
The length of the tank
Height 1
H1
The height of the tank
Height 2
H2
The diameter of the tank (with a cylindrical tank, this is equal to the height of the tank)
Height 3
H3
The height till the topside of the diaphragm (or weld-on nipple)
Height 4
H4
The length of 1parabolic end of the cylinder
Fill Height
FH
The maximum percentage of filling of the tank
5. Fill in each value, and confirm with the navigation button. The entered value’s must be in
meters.
6. Select to save the setting.
7. The transmitter will return to the main menu.
SIMULATION
After linearization is entered and stored, it is possible to perform a simulation based on the
entered value’s. Based on the value entered in mWc, the transmitter will display the number of
hectoliters (on the basis of the specified linearization values).
1. Navigate to program point P110 –TANK LIN, and push the navigation button to enter the
menu.
2. Navigate to Hor. Tank. with the navigation button, and push to confirm.
3. Two choices appear on the screen: Input and Simulate
4. Select Simulate, and push to confirm.
5. Fill in the desired value based on mWc, the number of hectoliters change directly with a
change in the value mWc.

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LINEARIZATION VERTICAL TANK WITH A CONICAL BOTTOM
1. Navigate to Vert. Sphere. with the navigation button, and push to confirm.
2. Two choices appear on the screen: Input and Simulate
3. Select Input, and push to confirm.
4. Six choices appear on the screen:
Display
Drawing
Explanation
Height1
H1
The height of the tank
Diameter
D
The diameter of the tank
Height 2
H2
the height of the cone
Height 3
H3
The height till the topside of the diaphragm
Height 4
H4
The height of the parabolic tank roof
Fill Height
FH
The maximum percentage of filling of the tank
5. Fill in each value, and confirm with the navigation button. The entered value’s must be in
meters.
6. Select to save the setting.
7. The transmitter will return to the main menu.
SIMULATION
After linearization is entered and stored, it is possible to perform a simulation based on the
entered value’s. Based on the value entered in mWc, the transmitter will display the number of
hectoliters (on the basis of the specified linearization values).
1. Navigate to program point P110 –TANK LIN, and push the navigation button to enter the
menu.
2. Navigate to Vert. Sphere. with the navigation button, and push to confirm.
3. Two choices appear on the screen: Input and Simulate
4. Select Simulate, and push to confirm.
5. Fill in the desired value based on mWc, the number of hectoliters change directly with a
change in the value mWc.

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LINEARIZATION VERTICAL TANK WITH A SPHERICAL BOTTOM
1. Navigate to Vert. Cone. with the navigation button, and push to confirm.
2. Two choices appear on the screen: Input and Simulate
3. Select Input, and push to confirm.
4. Six choices appear on the screen:
Display
Drawing
Explanation
Height1
H1
The height of the tank
Diameter
D
The diameter of the tank
Height 2
H2
the height of the spherical bottom
Height 3
H3
The height till the topside of the diaphragm
Height 4
H4
The height of the parabolic tank roof
Fill Height
FH
The maximum percentage of filling of the tank
5. Fill in each value, and confirm with the navigation button. The entered value’s must be in
meters.
6. Select to save the setting.
7. The transmitter will return to the main menu.
SIMULATION
After linearization is entered and stored, it is possible to perform a simulation based on the
entered value’s. Based on the value entered in mWc, the transmitter will display the number of
hectoliters (on the basis of the specified linearization values).
1. Navigate to program point P110 –TANK LIN, and push the navigation button to enter the
menu.
2. Navigate to Vert. Cone. with the navigation button, and push to confirm.
3. Two choices appear on the screen: Input and Simulate
4. Select Simulate, and push to confirm.
5. Fill in the desired value based on mWc, the number of hectoliters change directly with a
change in the value mWc.

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LINEARIZATION VERTICAL TANK WITH A TRUNCATED BOTTOM
1. Navigate to Vert. Trunc. with the navigation button, and push to confirm.
2. Two choices appear on the screen: Input and Simulate
3. Select Input, and push to confirm.
4. Six choices appear on the screen:
Display
Drawing
Explanation
Height1
H1
The height of the tank
Diameter 1
D1
The diameter of the tank
Height 2
H2
the height of the cone
Height 3
H3
The height till the topside of the diaphragm
*Diameter 2
D2
The diameter of the truncated bottom
Fill Height
FH
The maximum percentage of filling of the tank
5. Fill in each value, and confirm with the navigation button. The entered value’s must be in
meters.
6. Select to save the setting.
7. The transmitter will return to the main menu
*It’s also possible that Height 4 (H4) is visible on the screen. There is nothing wrong. Diameter D2 is the same value as Height H4. You
can fill in the same value.
SIMULATION
After linearization is entered and stored, it is possible to perform a simulation based on the
entered value’s. Based on the value entered in mWc, the transmitter will display the number of
hectoliters (on the basis of the specified linearization values).
1. Navigate to program point P110 –TANK LIN, and push the navigation button to enter the
menu.
2. Navigate to Vert. Trunc. with the navigation button, and push to confirm.
3. Two choices appear on the screen: Input and Simulate
4. Select Simulate, and push to confirm.
5. Fill in the desired value based on mWc, the number of hectoliters change directly with a
change in the value mWc.

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FREE LINEARIZATION
FREE LINEARIZATION IN PROCESS
1. Navigate to program point P110 –TANK LIN, and push to confirm.
2. Navigate to Free lin. with the navigation button, and push to confirm.
3. Two choices appear on the screen: Measured and Manual
4. Select Measured to configure a free linearization in a process situation.
5. Two choices appear on the screen: Input and Simulate
6. Select Input, and push to confirm
7. Five choices appear on the screen:
Clear table: The previous entered values for linearization will be deleted. It is advisable to
use this feature for each time a new linearization is configured.
All entered values and dimensions of an existing / previous linearization will be erased.
Volume units: Select the preferred unit: Liters, Hectoliters, Kg and Tons (after linearization
the unit can be changed and selected in P109)
Height: The height of the tank can be filled in (highly recommended for an accurate linearization).
The transmitter will determine with this height the span. A linearization will be made with the
smallest possible deviation. Factory setting = Saved span in P102.
Start Point: The filling of a tank can be measured up to 70 points. The transmitter must be
installed in an actual process to accomplish these measurements. The measuring must take
place from low to high. (Filling an empty tank). The actual measuring will be displayed on the
screen in percentage (%) for Xn (filling) and for Yn the measured volume. To enter the next
measured point move the navigation button up and enter the values.
Save: When all desired measurements are completed and all parameters have been set, the
linearization must be saved. Push the navigate button to the left and select to save the
linearization. The transmitter will return to the main menu.
WARNING AND PRECAUTIONS
When a tank filling (Xn) does not reach 100 % of the height of the tank, the transmitter will
calculate the remaining part. This calculating method is linear and will only be used for the
remaining part up to 100 %.
It is not advisable to manually adjust the SPAN in program point P102 after a linearization has
been configured. If the SPAN is adjusted after a linearization configuration, a warning will
appear on the screen when entering P102.
When the a free linearization is used for measuring weight (Kg and Tons), a reliable accuracy
cannot be guaranteed due to external influences such as heat and tank wall expansion. The
change of Specific Gravity due to different temperatures cannot be compensated by the
Series 4000 pressure transmitter.
SIMULATION
After linearization is entered and saved, it is possible to perform a simulation. (Based on the
saved linearization) The transmitter will convert the entered mWc to hectoliters.
Linearized Filling
Linear calculation up to 100%