Kohler mira Bijou User manual

1
Mira Bijou and Mira Ordo
Thermostatic Mixers
These instructions must be left with the user
Installation and User Guide
For SPARES, ADVICE
or REPAIRS
Please call us on
0844 571 5000
(UK Only)

2
SAFETY WARNINGS
Mira thermostatic mixers are precision engineered
and should give continued safe and controlled
performance, provided:
1. They are installed, commissioned, operated
and maintained in accordance with the
manufacturer’s recommendations.
2. Periodic attention is given, when necessary, to
maintain the product in good functional order.
3. Type 2 Valves are only used for applications
covered by their approved designations, refer
to the TMV2 Requirements Manual.
Caution!
1. Read all of these instructions.
2. Retain this guide for later use.
3. Pass on this guide in the event of change of
ownership of the installation site.
4. Follow all warnings, cautions and instructions
contained in this guide.
INTRODUCTION
Thank you for purchasing a quality Mira product.
To enjoy the full potential of your new product,
please take time to read this guide thoroughly,
having done so, keep it handy for future reference.
The Mira Bijou and Mira Ordo are thermostatic
mixing valves with a single control knob for on/off
and temperature control.
The Mira Bijou has a 300 mm clear glass storage
shelf and is supplied complete with Mira L14A
Shower Fittings.
The Mira Ordo has a 235 mm black glass storage
shelf and is supplied complete with Mira Energise
Shower Fittings.
The thermostatic mixer incorporates a wax
capsule temperature sensing unit, which provides
an almost immediate response to changes in
pressures or temperature of the incoming water
supplies to maintain the selected temperature. An
adjustable maximum temperature stop is provided
which limits the temperature to a safe level.
Inlet lters are tted to protect the thermostatic
cartridge.
These products have been certied as Type 2
valves under the BUILDCERT TMV2 scheme.
These products also comply with the Water
Supply (water ttings) Regulations 1999.
Type 2 Valves
Application
The approved designations for Type 2 Valves
are as follows:
Models Designation
Bijou, Ordo LP-S, HP-S, HP-SE#
# the economy designation is achieved with the
tting of the outlet ow regulator.
For Type 2 Valves refer to the TMV2 Requirements
Manual.
For terms and conditions refer to the back cover
of this guide.
Recommended Usage
Application Valve with
Fittings
Domestic ü
Light Commercial ü
Heavy Commercial û
Healthcare û
Patents and Design Registration
Patents:
GB: 2 291 693, 2 340 210, 2 392 225,
2 421 297
France: 0 694 721
Germany: 695 13 455.8
Euro: 1 672 257 DE, FR, GB, IT, NL, SE
USA: 7 240 850
Patent Applications:
Euro: 03254070.0
USA: 2006-0124758-A1, 2007-0221740-A1
Design Registration:
000882022-0001,0002
Guarantee
For domestic installations, Mira Showers
guarantee the Mira Bijou and Mira Ordo against
any defect in materials or workmanship for a
period of three years from the date of purchase
(shower ttings for one year).
For non-domestic installations, Mira Showers
guarantee the Mira Bijou and Mira Ordo against
any defect in materials or workmanship for a
period of one year from the date of purchase.

3
5. Anyone who may have difculty understanding
or operating the controls of any shower should
be attended whilst showering. Particular
consideration should be given to the young,
the elderly, the inrm or anyone inexperienced
in the correct operation of the controls.
6. Rapid/Excessive movement of the ow and/
or temperature control levers may result in
momentary unstable blend temperatures.
7. Care is required when adjusting flow or
temperature, make sure that the temperature
has stabilised.
8. When this product has reached the end of its
serviceable life, it should be disposed of in a
safe manner, in accordance with current local
authority recycling, or waste disposal policy.
PACK CONTENTS
Tick the appropriate boxes to familiarise yourself
with the part names and to conrm that all of the
parts are included.
Documentation
q1 x Guarantee Registration Document
q1 x Installation Template
q1 x TMV2 Requirements Manual
q2 x Concealing Plates
q1 x Mira Bijou or Mira Ordo
Thermostatic Mixing Valve
q1 x Glass Shelf
q1 x Fixing Bolt
q1 x Spacer
q1 x 4 mm Hexagonal Key
q 1 M6 x 5 mm Grubscrew
q2 x Compression Nuts
q2 x Olives
q2 x Wall Plugs
q2 x Fixing Screws
q1 x 2.5 mm Hexagonal Key
q1 x ‘O’ Key
q1 x 12 L/Min Flow Regulator

4
SPECIFICATIONS
For Type 2 Valves, the supply conditions
specified in the TMV2 Requirements Manual
take precedence over the operating parameters
which follow.
Pressures
• Max Static Pressure: 10 Bar.
• Max Maintained Pressure: 5 Bar.
• Min Maintained Pressure (Gravity System):
0.1 Bar. (0.1 bar = 1 Metre head from cold
tank base to shower handset outlet.)
Note! For gravity fed / other low pressure
systems (0.5 bar or below) do not t the outlet
ow regulator.
• For optimum performance supplies should be
nominally equal.
Flow Regulator Installation
Flow regulators are supplied with this product
and should be tted in high pressure systems
to either;
• Reduce excessive force and ow rate.
• Reduce noise through the mixer due to high
or unequal pressures.
• Stabilise incoming supply temperatures.
Temperatures
• Factory Pre-set (Blend) Shower: 41°C.
• Optimum Thermostatic Control Range: 35°C
to 43°C (achieved with supplies of 15°C cold,
65°C hot and nominally equal pressures).
• Recommended Hot Supply: 60°C to 65°C
Note! The mixing valve can operate at
higher temperatures for short periods without
damage, however this could detrimentally
affect thermostatic performance. For safety
and performance reasons it is recommended
that the maximum hot water temperature is
limited to 65°C.
• Cold Water Range: up to 25°C.
• Minimum Recommended Differential between
Hot Supply and Outlet Temperature: 12°C.
Thermostatic Shut-down
• For safety and comfort the thermostat will
shut off the mixing valve within 2 Seconds if
either supply fails (achieved only if the blend
temperature has a minimum differential of
12°C from either supply temperature).
300 mm - Mira Bijou
235 mm - Mira Ordo
65 mm
17 mm
39 mm
113 mm
Ø54 mm
87 mm
10 mm
153 mm
Allow 100 mm
Minimum to Wall
Allow 100 mm
Minimum to Wall
Note! If you are retro-tting your mixing valve onto
existing pipework, an Adjustable Elbow Pack is
available if required, refer to section: ‘Accessories’.
See Note! below
Dimensions
Connections
• Inlets: 15 mm Compression.
• Outlet: ½” BSP Flat Face.
• Standard connections are: hot - left, cold -
right, outlet - bottom.

5
INSTALLATION
Suitable Plumbing Systems
Gravity Fed:
The thermostatic mixer must be fed from a cold
water cistern (usually tted in the loft space) and
a hot water cylinder (usually tted in the airing
cupboard) providing nominally equal pressures.
Mains Pressurised Instantaneous Hot Water
System (Combination Boiler):
The thermostatic mixer can be installed with
systems of this type with balanced pressures.
(Recommended Minimum Maintained Pressure:
1.0 Bar.)
Unvented Mains Pressure System:
The thermostatic mixer can be installed with an
unvented, stored hot water system.
Pumped System:
The thermostatic mixer can be installed with an
inlet pump (twin impeller). The pump must be
installed in a suitable location and in accordance
with its instructions.
General
Installation must be carried out in accordance
with these instructions, and must be conducted by
designated, qualied and competent personnel.
The installation must comply with the “Water
Supply Regulations 1999 (Water Fittings)” or any
particular regulations and practices, specied by
the local water company or water undertakers.
Note! Make sure that all site requirements
correspond to the information given in section:
‘Specications’. For Type 2 Valves see also
supply conditions in the TMV2 Requirements
Manual.
1. The Mixer must not be installed in an area
where it may freeze.
2. For stud partitions alternative xings may be
required.
3. Isolating valves must be installed close to the
Mixer for ease of maintenance.
4. Pipework must be rigidly supported and avoid
any strain on the connections.
5. Pipework dead-legs should be kept to a
minimum.
6. Decide on a suitable position for the Mixer.
The position of the Mixer and the Shower
Fittings must provide a minimum gap of 25 mm
between the spill-over level of the shower tray/
bath and the showerhead (refer to illustration).
This is to prevent back-siphonage. For further
information on the installation of your Shower
Fittings, refer to the Fittings Installation and
User Guide.
Note! Only use Shower Fittings recommended
by the manufacturer or supplier.
25 mm
Spill Over
Level

6
Installing the Thermostatic Mixer
1. The thermostatic mixer can be installed with
rear or rising supply inlets. Decide on the most
appropriate method for your installation, and if
necessary, loosen the grubscrews and rotate
the inlet elbows to suit.
Important! Make sure that the elbows are
pushed fully onto the mixer before tightening
the grubscrews.
Caution! Do not overtighten the grubscrews.
2. Use the installation template to mark the
positions of the holes for the backplate and
the pipe centres.
For rising supplies the pipe positions should
be set 39 mm from the centre of pipe to the
nished wall at 153 mm centres.
Note! If you are retro-tting your mixing valve
onto existing pipework, an Adjustable Elbow
Pack is available if required, refer to section:
‘Accessories’.
39 mm
3. For solid walls drill the holes for the backplate
with a 6 mm drill and insert the wall plugs
(supplied). For other types of wall structure
alternative fixings may be required (not
supplied).
6 mm Drill
Wall Plug
4. For Rear Entry Supplies Only:
a) Drill the holes for the supply pipes at
153 mm centres.
Note! Recess the inlet holes Ø19 mm x
2 mm deep to allow for the concealing
plates.
5. Fit the supply pipework: Hot - Left, Cold
- Right. The inlet pipework should extend
23 mm from the nished wall surface.
Note! If it is not possible to install the
mixer with this pipework conguration follow
instruction 6.
23 mm from nished
wall surface
Elbow
Recess Ø19 mm
x 2 mm deep
23 mm
153 mm
HOT
COLD

7
6. Reversed Inlet Supplies Only:
a) Using a suitable tool, carefully remove the
plug cap from the centre of the sealing
plug to reveal keyway.
b) Remove the sealing plug using the ‘O’ key
(supplied) or a 12 mm hexagonal key.
c) Remove the outlet nipple using the ‘O’ key
(supplied) or a 12 mm hexagonal key.
d) Ret the sealing plug and outlet nipple in
the opposite outlets and tighten.
Note! Make sure that the ‘O’ seals are
correctly tted.
e) Remove the grubscrew using a 3 mm
hexagonal key (not supplied) and t in
the opposite side of the mixer body.
f) Rotate the mixer 180°.
g) The control knob will have to be realigned,
i.e. removed and turned through 180°, this
can be completed after commissioning.
Plug Cap
Sealing Plug
‘O’ Seal
Outlet Nipple
Grubscrew
7. Remove the backplate from the mixer by
loosening the grubscrew with a 2.5 mm
hexagonal key (supplied).
8. Secure the backplate to the wall using the
screws (supplied).
Screw
Backplate
9. For Rear Entry Supplies Only:
a) Fit the concealing plates over the inlet
pipes.
Note! Apply silicone sealant to the back
face of the ange.
Apply Silicone Sealant
Concealing Plate
10.Caution! It is essential at this point
that the supply pipework is thoroughly
ushed through before connection to the
mixer. Failure to do so may result in product
malfunction and will not be covered under the
guarantee.

8
11. Fit the compression nuts and olives onto the
pipework.
12. Align the mixer with the pipework and t onto
the backplate.
Important! Make sure that the hot and cold
inlets on the mixer correspond with the hot and
cold inlet supplies.
13.Tighten the compression nuts onto the mixer
with a suitable spanner.
Caution! Take care not to damage the chrome
surfaces.
14.Tighten the grubscrews to secure the mixer to
the backplate.
Olive
Compression Nut
15.Fit the spacer and shelf onto the mixer. Use
a spirit level to make sure that the shelf is
level and tighten the xing bolt using a 4 mm
hexagonal key (supplied).
Caution! Do not overtighten.
Fixing Bolt
Spacer Shelf
16. Fit the shower ttings, refer to your shower
fittings installation and user guide for
instructions.
Note! For user comfort on high pressure
systems, a 12 litre/minute flow regulator
(supplied) can be tted inside the outlet nipple.
Make sure that the ow regulator is tted
correctly (refer to illustration).
Flow Regulator
17.Turn on the hot and cold water supplies and
check for leaks.
18.Before using the shower, refer to section:
‘Commissioning’.

9
OPERATION
The Mira Bijou and Mira Ordo are thermostatic
mixing valves which have a single sequential
control knob for on/off and temperature control.
The control knob operates anti-clockwise in the
following sequence:
• Off
• On
• Cold
• Warm
• Maximum Preset Temperature
Maximum Preset
Temperature
Off
COMMISSIONING
Maximum Temperature Setting
Before using the shower the maximum temperature
must be checked to make sure that it is at a safe
level. It has been preset to approximately 41°C at
the factory but due to variations in site conditions
the maximum temperature may need adjustment.
Note! Make sure that the hot water temperature
is at least 55°C and that there is sufcient supply.
For Type 2 installations the maximum blend
temperature is determined by the application,
refer to he TMV2 Requirements Manual.
1. Turn on the mixer to the maximum temperature
and maximum ow (i.e. fully anticlockwise) and
allow the temperature to stabilise.
If the temperature is too hot or too cold adjust
as follows:
5. Insert the 2.5 mm hexagon key into the centre
of the spindle and engage with the recessed
temperature adjusting screw.
6. Rotate the hexagon key until the required
maximum temperature is obtained at the
shower. Rotate anticlockwise to increase the
temperature, or clockwise to decrease the
temperature (¼ turn = approximately 1°C).
7. Once the desired maximum blend temperature
has been achieved turn off the mixer by
rotating the hub fully clockwise.
Note! Do not remove the hub.
8. Ret the hub retaining screw.
9. Ret the control knob with the grubscrew at
the bottom and retighten the grubscrew.
10.Ret the concealing cap.
11.Check that the shower temperature is correct.
Control Knob
Hub
Hub Retaining
Screw
Grubscrew
+
-
Concealing Cap
2.5 mm Hexagonal Key
2. Carefully remove the concealing cap from the
control knob.
3. Loosen the control knob grubscrew with the
2.5 mm hexagon key (supplied) and pull off
the control knob.
4. Unscrew the hub retaining screw with a
2.5 mm hexagon key.
Note! Do not remove the hub.

10
USER MAINTENANCE
If you require a Mira trained service engineer or
agent, refer to section: ‘Customer Services’.
Fault Diagnosis
Symptom:
• Onlyhotorcoldwaterfromthemixeroutlet.
• Outlettemperaturetoohot/toocold.
Cause / Rectication:
• Inletsreversed(hotsupplytocoldsupply).
• Nohotwaterreachingmixer.
• Checktheltersforanyblockage.
• Installation conditions outside operating
parameters,refertosections:‘Specications’
and‘Commissioning’.
• Ifthetemperatureistoocoldandyouhave
a combination type boiler it may not be
producing sufciently hot water at desired
owrate(referto‘Specications’).Fitow
regulator (supplied) to shower valve outlet.
FormoreinformationcontactMiraShowers
orvisitthewebsite.
—————————————
Symptom:
• Fluctuatingorreducedowrate.
Cause / Rectication:
• Checktheshowerhead,hoseandltersfor
anyblockage.
• Makesurethatthemaintainedinletpressures
arenominallybalancedandsufcient,refer
tosection:‘Specications’.
• Make sure that the inlet temperature
differentials are sufcient, refer to section:
‘Specications’.
• Flowregulatorttedincorrectly.
• Airlockorpartialblockageinthepipework.
—————————————
Symptom:
• Waterleakingfromshowerhead.
Cause / Rectication:
• Normalforashortperiodaftershutoff.
• Checkthatthepressuresarenotinexcessof
thespecicationsfortheproduct.
• Renewthethermostaticcartridge.
Lubricants
Silicone based lubricants must only be used on
the rubber seals.
Caution! Oil based or other lubricant types may
cause rapid deterioration of seals.
Cleaning
The chrome plated parts should be cleaned using
a mild washing up detergent or soap solution,
rinsed and then wiped dry with a soft cloth.
Warning! Many household cleaners contain
abrasive and chemical substances, and should
not be used for cleaning plated or plastic ttings.
Do not use descalents on this product.
In-service Tests
The principal means for determining the continuing
satisfactory performance of the mixing valve is the
in-service test, refer to the TMV2 Requirements
Manual.
Frequency of In-service Tests - Commercial
(non-domestic installations)
Check for correct blend setting every 6 months.
ACCESSORIES
Genuine Mira accessories can be purchased
direct from Mira Customer Services (our contact
details can be found on the back cover of this
guide) or from approved stockists or merchants.
Adjustable Elbow Pack
Chrome - 1.1663.012
The Mira Adjustable Elbow Pack
allows the Mira ‘mini valves’ to be
retro-tted in place of an existing
shower - no need to re-plumb or
re-tile.

11
SPARE PARTS
Note! All spare parts supplied individually unless
stated otherwise.
1663.159 Seal Pack - components identied ‘A’
1663.161 Component Pack (valve) - components
identied ‘B’ (also includes 2.5 mm
hexagonal Key)
1663.162 Screw Pack - components identied ‘C’
1663.234 Component Pack (shelf) - components
identied ‘D’
1663.168
Pipe Concealing
Plates (x2) 1663.154
Elbow Connector
Assembly
1663.158
Outlet Nipple
1663.160
Outlet Plug
1663.231
Elbow Assembly
1663.157
Backplate Assembly
1663.151
Hub and Bearing
Assembly
A
C
C
C
C
B,C
B
B
1663.155
Filter Pack (x2)
1663.232
Control Knob Assembly (Bijou)
1672.030
Control Knob Assembly (Ordo)
1663.152
Thermostatic
Cartridge Assembly
A
DC
1663.265
Flow Regulator
A
A
1663.233
Shelf Assembly (Bijou)
1672.031
Shelf Assembly (Ordo)
D
D

12
1091537-W2-E (1672) (B94G) © Kohler Mira Limited, August 2012
Mira is a registered trade mark of
Kohler Mira Limited.
The company reserves the right to alter
product specifi cations without notice. FM 14648
Guarantee
Your product has the benefit of our manufacturer’s
guarantee which starts from the date of purchase.
To activate this guarantee, please return your completed
registration card, visit our website or free phone 0800
0731248 within 30 days of purchase (UK only).
Within the guarantee period we will resolve defects in
materials or workmanship, free of charge, by repairing or
replacing parts or product as we may choose.
This guarantee is in addition to your statutory rights
and is subject to the following conditions:
● The guarantee applies solely to the original installation
under normal use and to the original purchaser only.
The product must be installed and maintained in
accordance with the instructions given in this user
guide.
● Servicing must only be undertaken by us or our
appointed representative. Note! if a service visit
is required the product must be fully installed and
connected to services.
● Repair under this guarantee does not extend the original
expiry date. The guarantee on any replacement
parts or product ends at the original expiry date.
● For shower fi ttings or consumable items we reserve
the right to supply replacement parts only.
The guarantee does not cover:
● Call out charges for non product faults (such as
damage or performance issues arising from incorrect
installation, improper use, inappropriate cleaning,
lack of maintenance, build up of limescale, frost
damage, corrosion, system debris or blocked fi lters)
or where no fault has been found with the product.
● Water or electrical supply, waste and isolation issues.
● Compensation for loss of use of the product or
consequential loss of any kind.
● Damage or defects caused if the product is repaired
or modifi ed by persons not authorised by us or our
appointed representative.
● Routine maintenance or replacement parts to
comply with the requirements of the TMV 2 or TMV
3 healthcare schemes.
● Accidental or wilful damage.
● Products purchased ex-showroom display.
What to do if something goes wrong
If your product does not work correctly refer to this
manual for fault diagnosis and check that it is installed
and commissioned in accordance with our instructions.
If this does not resolve the issue, contact us for help
and advice.
Extended Guarantees
A selection of protection plans are available that
enable you to cover repair bills (excludes Eire). Ring
01922 471763 for more details.
01 459 1344
Mira Customer Services Dept, Cromwell
Road, Cheltenham, Gloucestershire, GL52
5EP
Helpdesk Service - Ring our Customer
Services Team for product advice, to purchase
spare parts or accessories or to set up service
visit. Yo u can contact us via phone or e-mail,
details below. Please provide your model
name, power rating (if applicable) and date
of purchase.
Mira Showers Website (www.mirashowers.
co.uk)
Visit our website to register your guarantee,
download user guides, diagnose faults,
purchase our full range of accessories and
popular spares, or request a service visit.
Spares and Accessories - We hold the largest
stocks of genuine Mira spares and accessories.
Contact us for a price or visit our website to
purchase items from our accessory range and
popular spares.
Service/Repairs - No one knows our products
better than our nationwide team of Service
Technicians. We can carry out service or repair
work to your product both during and after the
guarantee period. Ask about our fi xed price
service repairs.
To Contact Us: UK
Fax: Dublin 01 459 2329
CUSTOMER SERVICE
E-mail: Visit www.mirashowers.co.uk/
contactus
To Contact Us: Eire Only
Modern Plant Ltd (Dublin),
Otter House, Naas Road, Clondalkin, Dublin
22
0844 571 5000
Fax: [phone]
E-mail: [email protected]