Kohler MEMOIRS K-3429T User manual

ã
ã
, 2011
Copyright Kohler China Ltd., 2011
·
·
·
Please read these instructions carefully to familiarize
yourself with the required tools, materials, and installation
sequences. Follow the sections that pertain to your
particular installation. This will help you avoid costly
mistakes. In addition to proper installation, read all
operating and safety instructions.
All information in these instructions is based upon the
latest product information available at the time of
publication. Kohler China reserves the right to make
changes in product characteristics, packaging, or
availability at any time without notice.
These instructions contain important care, cleaning, and
warranty information -
.
please leave instructions for the
consumer
·
·
·-
ORDERING INFORMATION
MEMOIRS Classic Toilet .................... K-3429T
Includes Elongated Bowl ......................K-4254T
Tank ..............................K-4454T
MEMOIRS Classic Toilet .................. K-3429T-S
Includes Elongated Bowl ......................K-4254T
Tank ..............................K-4454T
MEMOIRS Classic Toilet .................. K-3429T-C
Includes Elongated Bowl ......................K-4254T
Tank ..............................K-4454T
French Curve Quite-close Seat ........K-4713T
MEMOIRS Stately Toilet .................... K-3439T
Includes Elongated Bowl ......................K-4254T
Tank ..............................K-4464T
MEMOIRS Stately Toilet .................. K-3439T-C
Includes Elongated Bowl ......................K-4254T
Tank ..............................K-4464T
French Curve Quite-close Seat ........K-4713T
MEMOIRS Stately Toilet................... K-3439T-S
Includes Elongated Bowl ......................K-4254T
Tank ..............................K-4464T
French Curve Quite-close Seat ......K-4636T-A
MEMOIRS Stately Toilet ................ K-3439T-SAF
Includes Elongated Bowl ......................K-4254T
Tank ..............................K-4464T
French Curve Toilet Seat .............K-4653T
.....K-4636T-U
French Curve Toilet Seat .............K-4653T
.....K-4636T-U
CACHET Quiet-Close Toilet Seat
CACHET Quiet-Close Toilet Seat
TM
TM
........................... K-3429T
..................................K-4454T
......................... K-3429T-S
.........................K-4254T
..................................K-4454T
......................... K-3429T-C
.........................K-4254T
..................................K-4454T
K-4713T
........................... K-3439T
.........................K-4254T
..................................K-4464T
......................... K-3439T-C
.........................K-4254T
..................................K-4464T
....................K-4713T
......................... K-3439T-S
.........................K-4254T
..................................K-4464T
....................... K-3439T-SAF
.........................K-4254T
..................................K-4464T
.........................K-4254T
....................K-4653T
..................K-4636T-U
....................
....................K-4653T
..................K-4636T-U
..............K-4636T-U
MEMOIRS
INSTALLATION INSTRUCTIONS
VITREOUS CHINA SIPHON TWO-PIECE TOILET
S-EB 305mm K-3429T/K-3429T-S/K-3429T-C
S-EB 305mm K-3439T/K-3439T-S/K-3439T-C
K-3439T-SAF
528137
1033003-T01-N

TOOLS AND MATERIALS REQUIRED (Not
supplied)
·
·
·
·
·
·
·
·
·
·
·
·
·
254mm (10") adjustable wrench
305mm (12") pipe wrench
Metal file (file cut)
Tape measure
Tubing cutter
Level
Hacksaw
Putty knife
Screwdriver
Toilet gasket (wax seal)
Toilet installation flange
Toilet T-bolts (2), 8mm (5/16") diameter
Toilet supply shut-off valve, 10mm (3/8") recommended
If the existing toilet does not have a shut-off valve
below the tank, install one before installing the new toilet.
NOTICE:
·
·
·
·
·
·
·
·
·
·
·
·
·
254mm
305mm
()
8mm T (2 )
10mm
Fig.#1 1
C
L
3/8" N.P.S.SUPPLY
FRONT OF BOWL
OF OUTLET
203
127
422
244
112
753
363
305
469mm STATELY DESIGN
443mm CLASSIC DESIGN
251
791
CLASSIC DESIGN
STATELY DESIGN
NOTES
·
·
·
·
·
·
·
·
·
Observe all local plumbing and building codes.
Shut off the water supply.
Seat post holes are on 140mm (5-1/2") centers.
51mm (2") passageway.
Water depth from the rim
Ensure that the new drain has the correct roughing-in
dimension. ( .)
Carefully inspect the new fixture for any sign of damage.
For new construction, refer to the dimensions in
for locating the shut-off valve.
Fixture dimensions are nominal and conform to tolerances
established by ASME Standards (A112.19.2-2003).
Handle vitreous china products very carefully.
Vitreous china can break and chip if you over tighten
bolts and nuts.
137mm (5-3/8")
See Fig. #1
Fig. #1
and Fig. #4
WARNING: Risk of personal injury or product
damage.
·
·
·
·
·
·
·
·
140mm
51mm
(1)
14
ASME A112.19.2-
2003.
·
137mm
Kohler reserves the right to change marked dimensions without prior notice.
Reference Value Unit: mm
:
Finished
Wall
1033003-T01-N

21
TO INSTALL NEW BOWL
Set the bowl upside down on some
padding. Firmly press the toilet gasket
onto the outlet.
Wax ring type toilet gasket
should not be installed at temperatures
less than 21 .
If you are using a toilet
gasket with an integral plastic sleeve,
make sure the gasket is positioned
with the sleeve facing away from the
toilet.
bowl
NOTE 1:
NOTE 2:
Fig.#5 5
Toilet Outlet
Toilet Gasket
T
Fig.#2 2
Closet Flange
Install two new 8mm (5/16") diameter
T-bolts into the closet flange.
Do not use white cement or
high lime content cements to install
this toilet. The expansion of cement
due to a rise in temperature may make
the toilet crack or cause damage.
Kohler is not responsible for any
damage caused by installation with the
use of cement.
NOTICE:
8mm T
Fig.#3 3
Closet Flange
T-bolts
T
Fig.#4 4
Supply Shut-Off Valve
Closet Flange
Centerline
127mm
305mm
127mm
Remove the old gasket from the floor
and the closet flange with a putty knife.
Remove the old T-bolts and discard
them.
If the new toilet is not
installed immediately, temporarily stuff
a rag into the closet flange.
NOTICE:
TO INSTALL SUPPLY
SHUT-OFF VALVE
Install the supply shut-off valve so it is
203mm (8 ) above the finished floor
line. The supply shut-off valve must be
127mm to the left of the closet
flange centerline.
The supply shut-off valve outlet should
extend 83mm (3-1/4 ) from the finished
wall.
"
(5")
"
203 mm
127mm
83 mm
83mm
Closet Flange
T-Bolt
T
TO REMOVE EXISTING TOILET
Turn off the water supply. Flush the toilet, and use a sponge
to remove the remaining water from the tank and bowl.
Disconnect the supply shut-off valve (if present), and remove
the old tank and bowl.
()
INSTALLATION
1033003-T01-N

-4-
Assemble the bolt cap bases, washer,
and nuts on the exposed T-bolts.
Handtighten the nuts, then tighten
them an additional 1/2-turn.
Overtightening may cause
breakage or chipping of the
vitreous china.
If the T-bolts extend more than 6mm
(1/4") over the top of the nuts, cut off
the excess and file the end. Wipe
away any residue. Install the bolt cap.
CAUTION: Risk of personal
injury or product damage.
T
T 6mm
Fig.#6 6
T-Bolt
T
Bolt Cap*
Nut
Washer
Bolt Cap Base*
TO INSTALL NEW TANK
Make sure the three tank bolts extend
completely through the holes in the
gasket. Set the tank onto the bowl,
using the tank bolts as a guide. Center
the gasket on the inlet of the bowl.
Assemble the washer and brass nuts
onto the bolts.
Alternately tighten the three brass nuts
so the top of the tank and the top of
the bowl are both level. Be sure the
brass nuts are tight enough to achieve
a wate tight seal.
Over tightening may cause
breakage or chipping of the
vitreous china.
CAUTION: Risk of personal
injury or product damage.
Fig.#7 7
Brass Nut
Washer
Gasket*
*
Tank Bolt
* Shape of the actual gasket may not be the
same as shown, but installation method
remains the same.
*
Supply Shank*
Supply Shut-Off Valve
Fig.#8 8
*()
()
TO CONNECT WATER
SUPPLY
* Flexible hose (not provided) are
recommended to connect the supply
line to the fill valve. If you use a rigid
connection(not provided), take care
not to apply side forces to the bottom
of the fill valve. Be sure the rigid
connection must be fit with supply line
completely to prevent damage shank
by forced connection.
If you temporarily plugged the closet
flange with a rag, remove the rag at
this time and ensure that the drain pipe
is clear and free of debris.
Carefully align and lower the over
the closet flange and T-bolts. Apply full
body weight to the rim to set the
seal.
Do not lift or rock the
after placement-anew
toilet gasket must be installed if
you break the watertight seal.
bowl
bowl
bowl
CAUTION: Risk of external
leakage.
1033003-T01-N

Open the supply shut-off valve and
check all connections for leakage. If
the connections have been properly
assembled, a slight retightening of the
nuts should stop any leakage.
If the toilet is leaking between the tank
and the bowl, carefully retighten the
three brass nuts evenly. Periodically
check all the bowl and tank
connections for leakage for several
days following installation.
Install the toilet seat according to the
seat manufcture's installation
instructions. Fig.#9 9
FILL FLOAT WITH
BALLAST
Test flush the toilet.
Periodically check all connections for
leaks for several days following
installation.
Set the tank cover in place on the tank. Fig.#10
10
Float
Fill Valve Cap
OPEN
MINOR ADJUSTMENT OF
WATER LEVEL
Move the snap along "OPEN" direction.
To lower water level: Move water cup
down to a proper height and rotate
screw anticlockwise to achieve the
desired water level. (Refer to float
adjustment instructions.)
To elevate water level: Rotate screw
clockwise and raise float to the desired
water level. Elevate water cup to a
proper position as well. (Refer to float
adjustment instructions.)
Fig.#11b
11b
Fig.#11c
11c
Screw
Fig.#11a
11a
Snap
SCALE
5:1
OPEN
CLOSE
1033003-T01-N

-6-
7. Toilet does not activate. A. Chain is not connected to lift rod or
flush valve.
A. Reconnect the chain.
1. Fill valve turns on/off by itself without
toilet being flushed.
A. No slack in flapper chain assembly,
holding flapper off seat.
B. Flush valve flapper ball worn, dirty
or misaligned with flush valve seat;
or seat corroded so flapper will not
seal.
C. Refill tube pushed too far down in
overflow pipe.
A. Adjust flapper chain assembly for
proper slack.
B. Inspect, clean and, if necessary,
replace flapper ball and/or seat.
C. Attach refill to overflow pipe
above the water line.
tube
2. valve continues to run, allowing
water to enter tank.
A. valve seal (located under fill valve
cap) may be cracked or split.
B. Tank water level set above overflow
level.
C. Water leaking past flush ball.
A. Replace seal.
B.
C. Replace flush ball.
D. Turn trip lever nut clockwise to loosen
until trip lever no longer binds.
Fill Fill
D. Trip lever binding, holding flush ball
open.
During fill cycle, hold float under water
a few seconds to allow it to fill with
water ballast. Refer to "Minor
Adjustment of Water Level" for
waterline adjustment.
3. Incorrect water level height. A. Valve float cup does not contain
enough water to provide required
ballast.
B. Float height incorrect.
A. During fill cycle, hold float under water
a few seconds to allow it to fill with
water ballast.
B. Refer to "Minor Adjustment of Water
Level" for waterline adjustment.
4. Long or noisy tank fill cycle. A. Plugged valve inlet or supply line. A. Perform Corrective Action 2.A.
5. Poor flush. A. Water level is too low.
B. Trapway or rim holes are obstructed.
C. Soil pipe or vent is obstructed.
D. Supply shut-off valve not fully open.
E. Low water level in bowl due to refill
tube being plugged or out of overflow
tube.
A. Adjust water level.
B. Unclog trapway; clean rim holes.
C. Clear obstruction from soil pipe or
vent.
D. Open supply shut-off valve.
E. Clean or straighten refill tube; attach
refill tube to overflow tube.
tank
6. Toilet overflows. A. Toilet trapway is obstructed.
B. Soil pipe or vent is obstructed.
A. Use plunger to unclog.
B. Clear obstruction from soil pipe or
vent pipe.
CLOSE
E G 2mm
Fasten the snap along "CLOSE"
direction.
Float adjustment instructions: Make
sure the height of surface E is 2-4mm
lower than surface G.
Fig.#11d
11d
Fig.#11e
11e
Screw
E
Float
Water Cup G
SCALE
5:1
OPEN
CLOSE
1033003-T01-N

-7-
3. A.
B.
A.
B.
6. A.
B.
A.
B.
7. A. A.
5. A.
B.
C.
D.
E.
A.
B.
C.
D.
E.
1.
/
A.
B.
C.
A.
B.
/
C.
2. A. ( )
B.
C.
D.
A.
C.
D.
B.
4. A. A. 2A
1033003-T01-N

()
CONSUMER RESPONSIBILITIES
If you live in a hard water area, make certain that the holes in
the toilet rim are kept clean to ensure proper bowl flushing.
Toilet bowl cleaners should be used at least once a week.
Use a long-handled brush to clean the rim holes, and to clean
as far into the trap as possible to prevent mineral deposits
from forming.
Most toilet bowl cleaners are not harmful to the vitreous china
surface of the toilet bowl. Please follow the bowl cleaner
manufacturer's instructions carefully.
Do not use abrasive cleaners or solvents.
Do not use in-tank cleaners. Products containing
chlorine (calcium hypochlorite) can seriously damage
fittings in the tank. This damage can cause leakage
and property damage.
Kohler Company shall not be responsible or liable for any
damage to these tank fittings caused by the use of cleaners
containing chlorine (calcium hypochlorite).
WARNING: Risk of property or product damage.
-8-
CAUTION: Don t use any cement while installing
the toilet.
WARNING: Risk of product damage.
Heat expansion of the toilet may damage
the feet of the toilet. Kohler will not be responsible for
any damage because of using cement.
Do not throw into the toilet what is easy to block it,
such as newspaper, paper pilch, sanitary towel.
Do not bump the vitreous china with great force to
prevent it from damaging and leaking.
Do not use the product in the water below 0 C.
o
'
Please do not use hard materials (like
scouring pad) to clean product surface, especially the
product logo.
CAUTION:
0C
o
1033003-T01-N