Konica Minolta FS-503 User manual

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INSTALLATION MANUAL
15AE955011
FS-503 Finisher
I. Machine Combination Examples
[MFP 105ppm series]
• For installation procedures for FS-503 + MFP
105ppm series, see pages 3 to 6, and 18 to 19.
• For installation procedures for FS-503 + LS-501
+ MFP 105ppm series, see pages 10 to 12, and
18 to 19.
• For installation procedures for FS-503 + FD-501
+ MFP 105ppm series, see pages 13 to 15, and
18 to 19.
• For installation procedures for FS-503 + SD-501
+ MFP 105ppmseries, see pages 15 to 19.
[COLOR MFP 65ppm series]
• For installation procedures for FS-503 + RU-504
+ COLOR MFP 65ppm series, see pages 7 to 10,
and 18 to 19.
• For installation procedures for FS-503 + LS-501
+ RU-504 + COLOR MFP 65ppm series, see
pages 10 to 12, and 18 to 19.
• For installation procedures for FS-503 + FD-501
+ RU-504 + COLOR MFP 65ppm series, see
pages 13 to 15, and 18 to 19.
• FS-503 + SD-501 + FD-501 + RU-504 + COLOR
MFP 65ppm series, see pages 15 to 19.
* When installing the FS-503 on the COLOR
MFP 65ppm series, a RU-504 is required.
• FS-503+Machine+PF-701
• FS-503+LS-501+Machine+PF-701
• FS-503+FD-501+Machine+PF-701
• FS-503+SD-501+Machine+PF-701
(FS-503+SD-501+FD-501+Machine+PF-701)
15AEIXE001S
A
15AEIXE002SA
• FS-503+SD-501+FD-501+RU-504+Machine+PF-601
•FS-503+RU-504+Machine+PF-601
•FS-503+LS-501+RU-504+Machine+PF-601
•FS-503+FD-501+RU-504+Machine+PF-601
Applied Machine:MFP 105ppm/COLOR MFP 65ppm
For Product Code 56U*-Z*/564*-7*, A03U, A03V

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II. Accessory parts III. Confirmation Prior to Installation
1. Select a flat and stable place for installing the
machine.
2. Unit weight: Approx. 80kg
3. Make sure to have an adequate number of per-
sons for handling or carrying the machine.
4. The packaging material should not be reused for
repacking.
5. Choose a location where air conditioners and
other drafts do not directly blow on the main tray
(to prevent paper-exiting failures).
IV.Lock Removal Procedures
1. Visually inspect the unit, and remove external
locking tapes and accessory parts.
No. Name Shape Q’ty
1. Installation
plate/1
15AQIXC001SA
2
2. Installation
plate/2
15AQIXC002SA
1
3. Installation
plate/3
15AQIXC003SA
1
4. Installation
plate/4
15AQIXC004SA
1
5. Connector
cover
15BMIXC002SA
1
6. Main tray
15AEIXC001SA
1
7. Sub tray
15AEIXC002SA
1
8. Truss screw
(black) M4x6 2
9. TP screw
(black) M3x6 2
10. TP screw
M4x6 8
11. TP screw
M4x10 2
12. Installation
manual 1
[Note: Case of MFP 105ppm series]
When FS-503 is installed in MFP 105ppm series,
be sure to execute;
• Setting of DIP SW
• Perform a software update (ISW)
Locking tapes
Accessory parts
Locking tapes
Locking tapes
15AEIXE003SA

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2. Remove the locking tapes from each guide plate,
and remove the locking materials (4 places).
3. Pull out the stacker and remove the locking tapes.
Remove the locking materials (2 pieces) within the
stacker.
4. Remove the cushions and locking guide tapes
from the stapling portion.
V. Installation Procedure
1. Turn OFF the machine’s Sub and Main switches,
and unplug the power cord.
2. Install the Installation plate/1 (2 places), the
Installation plate/2, and the Installation plate/3 on
the left side of the machine as below. (TP screw
M4x6: 2 pcs. each x 4 places)
Note:
For the Installation plate/2 and the Installation
plate/3, use the screw holes with the engraved
marking “FS503.”
Locking tapes
Locking
materials
15AEIXE004SA
Locking tapes
Locking materials
Locking tapes
Locking guide tape
15AEIXE005SA
Installation procedure for
[FS-503+ MFP 105ppm series]
Cushions
Locking
guide tapes
15AEIXE006SA
Installation plate/1
Installation plate/2
Installation plate/3
Engraved marking FS503
Engraved marking FS503
15AEIXE007SA

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3. Remove the connector cover on the left side of
the machine. (1 screw)
4. Remove the back cover of the FS-503.(5 screws)
5. Turn OFF DIP SW2.
Note:
• This procedure is required because by
default it is set for a COLOR MFP 65ppm
series.(Factory default of SW2: ON)
• Do not change other switches.
6. Remove the CN-19 connector on the control board
as shown in the figure below.
7. Remove the jumper connector from the clamp.
8. Connect the jumper connector to CN-19 on the board.
Note:
Unless the jumper connector is connected, the
ISW cannot be performed.
Connector cover
15AEIXE008SA
15AEIXE019SA
Back cover
15AEIXC004SA
15AEIXE065SA
CN-19
Jumper connector
15AEIXE020SA
CN-19
Jumper connector
FS-503 connector

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9. Install the back cover of the FS-503 (5 screws).
10. Remove the protective cover from the connector
of the FS-503, and pull out the connector toward
the back cover.
11.Install the FS-503 to the machine.
(1) Align the top and bottom holes of the FS-503
to the Installation plate/1 pins, and lock them
by sliding the FS-503 to the back.
Note:
If the vertical opening between the FS-503 and the
machine is not even and their heights are different,
adjust the height of the four casters of the FS-503
to make the opening even.
(2) Connect the three FS-503 connector jacks to
the connector plugs of the machine on the
paper exit side.(One small 2pin connector will
not be used.)
(3) Install the Connector cover.
(TP screw (black) M3x6: 2 pcs.)
Place to pull out
the connector jack
Connector jack
15AEIXE009SA
Top
Bottom
FS-503 Machine
Holes Installation plate/1
15AEIXE010SA
Skew adjustment
15AEIXE011SA
Machine connector plugs
FS-503 connector jacks
Do not use this
15AEIXE012SA
Connector cover
TP screws
(black) M3x6
15AEIXE013SA

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(4) Secure the upper part of the FS-503 to the
machine with a screw. (TP screw M4x10: 1 pc.)
(5) Install the Installation plate/4 to secure the
lower part of the FS-503 to the machine. (TP
screw M4x10: 1 pc.)
12.Insert the sub tray into the sub tray paper exit slot
on the FS-503.
Note:
When installing the sub tray, push the tray all the
way in until you hear a click.
13.Install the main tray on the main tray up-down
portion on the FS-503 (Truss screw M4x6: 2 pcs.)
Note:
When installing the main tray, hook the main tray
guide holes to the four auxiliary metal hooks and
secure the tray.
14.Perform a software update (ISW). For ISW pro-
cedures, see the service manual.
Note:
The software is designed for the COLOR MFP
65ppm series, so be sure to run it.
TP screw M4x10
15AEIXE014SA
Installation plate/4
TP screw M4x10
15AEIXE015SA
Sub tray
15AEIXE016SA
15AEIXE017SA
Main tray
Truss screws M4x6

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* For the installation procedure for the RU-504,
see the RU-503/504 installation manual.
1. Turn OFF the machine's Sub and Main power
switches, and unplug the power cord.
2. Remove the positioning bracket/top of the FS-
503 (two screws).
3. Install machine installation plate/L (included in the
RU package) (TP screw M4x6: 4 pcs.: included
with the RU).
4. Install the blindfold plate (included in the RU
package) (TP screw M4x6: 2 pcs.: included with
the RU).
5. Align the bottom hole of the FS-503 with the posi-
tioning pin on the power supply unit, and lock
them by sliding the FS-503 toward the back.
6. Open the front door of the FS-503, and install
installation plate/4 (TP screw M4x10: 1 pc.).
Note:
If the screw holes do not match when securing instal-
lation plate/4, adjust the height of the four casters of
the FS-503 to match the screw holes.
Installation procedure for
[FS-503 + RU-504 + COLOR MFP 65ppm series]
15AEIXE038SA
Positioning bracket/top
15AEIXE039SA
Machine installation plate/L
TP screws M4x6
15AEIXE040SA
Blindfold plate
TP screws M4x6
15AEIXE041SA
FS-503 RU
Hole position
Pin
15AFIXE042SA
Installation plate/4
TP screw
M4x10
Skew adjustment
15AEIXE011SA

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7. Install the reinforcing plate/R (included in the RU
package) on the back of machine installation plate/
R and machine installation plate/L (TP screw
M4x6: 4 pcs.: included with the RU).
8. Retract the supporting leg on the back side of the
power supply unit.
9. Connect the four FS-503 connector jacks to the
connector plugs of the power supply unit.
10. Place the conveyance unit on the rail of machine
installation plate/R and machine installation plate/
L, and slide it all the way in until it stops at the
back.
11.Remove the lock shaft of the conveyance unit.
(1 black screw).
Note:
When removing conveyance unit, being to use the
lock shaft, keep.
12. Pull out the conveyance unit, secure it with
screws [TP screw (black) 3x8: 2pcs.: included
with the RU], and push it back.
15AQIXE050SA
TP screw M4x6
TP screw
M4x6
Reinforcing
plate/R
15AQIXC008SA
15AEIXE043SA
FS-503 connector
15AQIXE052SA
Conveyance unit
Machine installation
plate/R
Machine
installation
plate/L
Machine Option
Lock shaft
15AQIXE053SA
15AQIXE054SA
TP screw M3x8
Option side Machine side

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13. Loosen two screws, and remove the connector
cover on the back side of the RU conveyance
segment.
14. Connect two connector jacks of the power sup-
ply unit to the connector plugs of the conveyance
segment, and secure the wire bundle with two
clamps as shown in the figure.
15. Secure the bundled connectors of the power sup-
ply unit with the clamp on the connector cover.
16. Install the connector cover on the RU convey-
ance segment.(2 screws)
Note:
Put the wire bundled into the RU machine so that it
will not get hooked when the conveyance segment
is pulled out.
17. Install the back cover (included with the RU)
[Truss screw (black) M4x6: 2 pcs.: included with
the RU].
18. Install the front cover (included with the RU).
(1) Temporarily place two screws in the front of the
power supply unit (TP screw M4x6: 2 pcs.:
included with the RU).
15AQIXE055SA
Connector cover
15AQIXE056SA
Power supply
connectors
Clamps
Wire bundle
00AAIXE000SA15AQIXE057SA
Clamp
15AQIXE058SA
Connector cover
15AEIXE044SA
Back cover
Truss screws(black)
M4x6
15AQIXE060SA
TP screws M4x6(temporarily secured)

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(2) Align the bottom holes of the front cover with
the pins of the power supply unit, and use the
temporarily placed screws to secure it.
Note:
If the front cover does not close because it touches
the machine or optional unit, adjust the horizontal
position or angle of the front cover. If the actuator
does not turn the interlock switch ON, adjust the
position of the actuator adjustment plate as well.
19. Plug in the power cord.
Connect the power cord to the RU-504 and plug
it into the outlet. (included in the machine pack-
age)
* For the installation procedure for the RU-504,
see the RU-503/504 installation manual.
1. Turn OFF the machine's Sub and Main power
switches, and unplug the power cord.
2. Install the Installation plate/1 (2 places), the
Installation plate/2, and the Installation plate/3 on
the left side of the LS-501 as below. (TP screw
M4x6: each 2 pcsx4 places.)
Note:
For the Installation plate/2 and the Installation
plate/3, use the screw holes with the engraved
marking “FS503”.
15AQIXE061SA
PinPin
Loosen the
screws to
adjust the
horizontal
position
Actuator adjustment plate
Loosen the screw to adjust the angle
Loosen the screw to
adjust the horizontal position
15AQIXF062SA
Installation procedure for
[FS-503 + LS-501 + MFP 105ppm series]
[FS-503 + LS-501 + RU-504
+COLOR MFP 65ppm series]
Machine
15AEIXE045SA
FS-503RU-504
Power cord
15AEIXE018SA
Installation plate/1
Installation plate/2
Installation plate/3
Engraved marking FS503
Engraved marking FS503

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3. Remove the back cover of the FS-503. (5 screws)
(MFP 105ppm series only)
4. Turn OFF DIP SW2.(MFP 105ppm series only)
Note:
• This procedure is required because by default
it is set for a COLOR MFP 65ppm series.(Fac-
tory default of SW2: ON)
• Do not change other switches.
5. Install the back cover of the FS-503.(5 screws)
(MFP 105ppm series only)
6. Remove the connector cover on the left side of
the LS-501.(1 screw)
7. Install the FS-503 to the LS-501.
(1) Connect the four FS-503 connector jacks to the con-
nector plugs of the LS-501 on the paper exit side.
(2) Align the top and bottom holes of the FS-503
to the Installation plate/1 pins, and lock them
by sliding the FS-503 to the back.
Note:
If the vertical opening between the FS-503 and the
LS-501 is not even and their heights are different,
adjust the height of the four casters of the FS-503
to make the opening even.
15AEIXE019SA
Back cover
15AEIXC004SA
15AEIXE021SA
Connector cover
15AEIXE022SA
LS-501 connectors
FS-503 connectors
15AEIXE023SA
FS-503 LS-501
Top
Bottom
Holes Installation plate/1
Skew adjustment
15AEIXE011SA

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(3) Install the Connector cover.
(TP screw (black) M3x6: 2 pcs.)
(4) Secure the upper part of the FS-503 to the LS-
501 with a screw. (TP screw M4x10: 1 pc.)
(5) Install the Installation plate/4 to secure the
lower part of the FS-503 to the LS-501. (TP
screw M4x10: 1 pc.)
8. Insert the sub tray into the sub tray paper exit slot
on the FS-503.
Note:
When installing the sub tray, push the tray all the
way in until you hear a click.
9. Install the main tray on the main tray up-down
portion on the FS-503 (Truss screw M4x6: 2 pcs.)
Note:
When installing the main tray, hook the main tray
guide holes to the four auxiliary metal hooks and
secure the tray.
10. Plug in the power cord.
(COLOR MFP 65ppm series only)
Connect the power cord to the RU-504 and plug
it into the outlet. (included in the machine pack-
age)
11. Perform a software update (ISW).
(MFP 105ppm series only)
For ISW procedures, see the service manual.
Note:
The software is designed for the COLOR MFP
65ppm, so be sure to run it.
15AEIXE024SA
Connector cover
TP screws(Black)
M3x6
TP screw M4x10
15AEIXE014SA
Installation plate/4
TP screw M4x10
15AEIXE015SA
Sub tray
15AEIXE016SA
15AEIXE017SA
Main tray
Truss screws M4x6
15AEIXE063SA
LS-501
RU-504
Machine
Power cord

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* For the installation procedure for the RU-504,
see the RU-503/504 installation manual.
1. Turn OFF the machine's Sub and Main power
switches, and unplug the power cord.
2. Install the Installation plate/1 (2 places), the
Installation plate/2, and the Installation plate/3 on
the left side of the FD-501 as below. (TP screw
M4x6: 8 pcs.)
Note:
For the Installation plate/2 and the Installation plate/
3, use the screw holes with the engraved marking
“FS503”.
3. Remove the back cover of the FS-503. (5 screws)
(MFP 105ppm series only)
4. Turn OFF DIP SW2.
(MFP 105ppm series only)
Note:
• This procedure is required because by
default it is set for a COLOR MFP 65ppm
series.(Factory default of SW2: ON)
• Do not change other switches.
5. Install the back cover of the FS-503.(5 screws)
(MFP 105ppm series only)
6. Remove the connector cover on the left side of
the FD-501.(1 screw)
7. Install the FS-503 to the FD-501.
(1) Connect the four FS-503 connector jacks to
the connector plugs of the FD-501 on the
paper exit side.
Installation procedure for
[FS-503 + FD-501 + MFP 105ppm series]
[FS-503 + FD-501+ RU-504
+ COLOR MFP 65ppm series]
15AEIXE025SA
Installation plate/1
Installation plate/2
Installation plate/3
Engraved marking FS503
Engraved marking FS503
15AEIXE019SA
Back cover
15AEIXC004SA
15AEIXE026SA
Connector cover
15AEIXE027SA
FD-501 connectors
FS-503 connectors

E-14
(2) Align the top and bottom holes of the FS-503
to the Installation plate/1 pins, and lock them
by sliding the FS-503 to the back.
Note:
If the vertical opening between the FS-503 and the
FD-501 is not even and their heights are different,
adjust the height of the four casters of the FS-503
to make the opening even.
(3) Install the Connector cover.
(TP screw (black) M3x6: 2 pcs.)
(4) Secure the upper part of the FS-503 to the FD-
501 with a screw. (TP screw M4x10: 1 pc.)
(5) Install the Installation plate/4 to secure the
lower part of the FS-503 to the FD-501. (TP
screw M4x10: 1 pc.)
8. Insert the sub tray into the sub tray paper exit slot
on the FS-503.
Note:
When installing the sub tray, push the tray all the
way in until you hear a click.
15AEIXE028SA
FS-503 FD-501
Top
Bottom
Holes Installation plate/1
Skew adjustment
15AEIXE011SA
Connector cover
TP screws
(black) M3x6
15AEIXE029SA
TP screw M4x10
15AEIXJ030SA
Installation plate/4
TP screw M4x10
15AEIXE031SA
Sub tray
15AEIXE016SA

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9. Install the main tray on the main tray up-down
portion on the FS-503 (Truss screw M4x6: 2 pcs.)
Note:
When installing the main tray, hook the main tray
guide holes to the four auxiliary metal hooks and
secure the tray.
10. Plug in the power cord.
(COLOR MFP 65ppm series only)
Connect the power cord to the RU-504 and plug
it into the outlet. (included in the machine pack-
age)
11. Perform a software update (ISW).
(MFP 105ppm series only)
For ISW procedures, see the service manual.
Note:
The software is designed for the COLOR MFP
65ppm, so be sure to run it.
* For the installation procedure for the RU-504,
see the RU-503/504 installation manual.
1. Turn OFF the machine's Sub and Main power
switches, and unplug the power cord.
2. Install the Installation plate/1 (2 places), the
Installation plate/2, and the Installation plate/3 on
the left side of the SD-501 as below. (TP screw
M4x6: each 2 pcsx4 places.)
Note:
For the Installation plate/2 and the Installation
plate/3, use the screw holes with the engraved
marking “FS503”.
3. Remove the back cover of the FS-503 (5 screws).
(MFP 105ppm series only)
15AEIXE017SA
Main tray
Truss screws M4x6
15AEIXE064SA
FD-501
RU-504
Machine
Power cord
Installation procedure for
[FS-503 + SD-501 + (FD-501+) MFP 105ppm series]
[FS-503 + SD-501 + (FD-501+) RU-504
+COLOR MFP 65ppm series]
Installation plate/1
Installation plate/2
Installation plate/3
Engraved marking FS503
Engraved marking FS503
15AEIXE032SA
15AEIXE019SA
Back cover

E-16
4. Turn OFF DIP SW2.
(MFP 105ppm series only)
Note:
• This procedure is required because by
default it is set for a COLOR MFP 65ppm
series.(Factory default of SW2: ON)
• Do not change other switches.
5. Install the back cover of the FS-503 (5 screws).
(MFP 105ppm series only)
6. Remove the connector cover on the left side of
the SD-501 (1 screw).
7. Install the FS-503 to the SD-501.
(1) Connect the four FS-503 connector jacks to the
connector plugs of the SD-501 on the paper exit
side.
(2) Align the top and bottom holes of the FS-503
to the Installation plate/1 pins, and lock them
by sliding the FS-503 to the back.
Note:
If the vertical opening between the FS-503 and the
SD-501 is not even and their heights are different,
adjust the height of the four casters of the FS-503
to make the opening even.
(3) Install the Connector cover [TP screw (black)
M3x6: 2 pcs.]
15AEIXC004SA
Connector cover
15AEIXE033SA
FS-503 connector jacks
SD-501
connector plugs
15AEIXE034SA
Top
Bottom
FS-503
Holes Installation plate/1
SD-501
15AEIXE035SA
Skew adjustment
15AEIXE011SA
Connector cover
TP screws
(black) M3x6
15AEIXE036SA

E-17
(4) Secure the upper part of the FS-503 to the SD-
501 with a screw. (TP screw M4x10: 1 pc.)
(5) Install the Installation plate/4 to secure the
lower part of the FS-503 to the SD-501. (TP
screw M4x10: 1 pc.)
8. Insert the sub tray into the sub tray paper exit slot
on the FS-503.
Note:
When installing the sub tray, push the tray all the
way in until you hear a click.
9. Install the main tray on the main tray up-down
portion on the FS-503 (Truss screw M4x6: 2 pcs.)
Note:
When installing the main tray, hook the main tray
guide holes to the four auxiliary metal hooks and
secure the tray.
10. Plug in the power cord.
(COLOR MFP 65ppm series only)
Connect the power cord to the RU-504 and plu-
git into the outlet. (included in the machine pack-
age)
11. Perform a software update (ISW).
For ISW procedures, see the service manual.
(MFP 105ppm series only)
Note:
The software is designed for the COLOR MFP
65ppm, so be sure to run it.
TP screw M4x10
15AEIXJ030SA
Installation plate/4
TP screw M4x10
15AEIXE037SA
Sub tray
15AEIXE016SA
15AEIXE017SA
Main tray
Truss screws M4x6
15AEIXE066SA
FD-501
(SD-501)
RU-504
Machine
Power cord

E-18
VI. Serial Number Registration
Register the serial number of the FS-503 to the
machine memory.
The location of the serial number is shown in the fig-
ure below.
[For the MFP 105ppm series]
[For the COLOR MFP 65ppm series]
VII. Importing FS Adjustment Data
Import the factory adjustment data of the FS-503 to
the machine memory.
If a FS-503 and other optional units are connected,
they can recover the standard data at the same
time.
VIII. Confirmation of Paper Output
Output paper in binding mode. If staples are skewed
from the center or paper edges are not even, adjust
the settings.
See the Service Manual for adjustment method.
Step
1. Plug the power cord into the outlet and turn
ON the Main power switch.
2. Enter Service mode.
Note:
Refer to procedures in the Service Manual to
enter into the Service Mode.
3. Touch “System Setting” to display sub menus.
4. Touch “M/C Serial Number Setting” from the
system setting sub menus.
5. Touch the finisher No. key according to the
place where it was installed to display the
Serial number entry screen.
* Machine + FS-503: Finisher 1
Machine + other optional unit + FS-503:
Finisher 2
Machine + other optional unit x 2 + FS-503:
Finisher 3
6. Enter the serial number of the FS-503 and
touch “OK”. (Use “Shift” to switch between
upper case letters and lower case letters.)
7. Touch “OK” on the serial number list screen.
15AEIXC003SA
Step
1. Plug the power cord into the outlet and turn
ON the Main power switch.
2. Enter Service mode.
Note:
Refer to procedures in the Service Manual to
enter into the Service Mode.
3. [Service Mode Menu screen]
Touch “System Setting”.
4. [System Setting Menu screen]
Touch “M/C Serial Number Setting”.
5. Touch the finisher No. key according to the
place where it was installed to display the
Serial number entry screen.
* Machine + FS-503: Finisher 1
Machine + other optional unit + FS-503:
Finisher 2
Machine + other optional unit x 2 + FS-503:
Finisher 3
6. Enter the serial number of the FS-503 and
touch “OK”. (Use “Shift” to switch between
upper case letters and lower case letters.)
7. Touch “Return” on the serial number list
screen.
Step
1. On the Service mode menu screen, touch
“Finisher Adjustment”.
2. [Finisher Adjustment Menu screen]
Touch “Recall Standard Data”.
3. Touch “Factory Initial Data” on the recall
standard data screen.

E-19
IX. Adjustment Data Backup
If the FS-503 adjustment data is changed, back up
the machine finisher data to the FS-503 memory.
If a FS-503 and other optional units are connected,
the data will be backed up to both memories at the
same time.
Step
1. On the Service mode menu screen, touch
“Machine Condition (MFP 105ppm series)” or
“State Confirmation (COLOR MFP 65ppm
series)”.
2. Touch “I/O Check (MFP 105ppm series)” or
“I/O Check Mode (COLOR MFP 65ppm
series)”.
3. Enter “9” and “0” using the quantity setting
buttons. Make sure that <090-00> appears
on the message display.
4. Press the [Start] key.
Backup procedure will start.