Kontron Kiss 2U User manual

KISS 2U
User’s Manual
Version 1.01
Kontron Embedded Computers GmbH
0-0096-4034

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Table of Contents
KISS 2U - User’s Manual (Version 1.01) 1
Table of Contents
Introduction..........................................................................................................4
Symbols used in this Manual.................................................................................5
Important Instructions.........................................................................................6
Warranty Information.............................................................................................6
Exemption from Liability for Accidents...................................................................6
Limitation of Liability / Warranty Obligations..........................................................6
Safety Instructions ..............................................................................................7
Operation of Laser Source Devices.......................................................................9
Electrostatic Discharges (ESD)..............................................................................9
Grounding Methods.........................................................................................10
Instructions for the Lithium Battery ......................................................................10
FCC Statement....................................................................................................11
Electromagnetic Compatibility..............................................................................11
Scope of Delivery...............................................................................................12
Optional Components..........................................................................................12
Type Label and Product Identification..................................................................12
Product Description ..........................................................................................13
Front Side............................................................................................................15
Controls...........................................................................................................17
LED Indicators.................................................................................................18
Ports on the Front Side...................................................................................19
Front Access Panel.........................................................................................19
Filter Mat Holder..............................................................................................19
Drive Bays.......................................................................................................20
Rear Side.............................................................................................................21
System Configurations with SBC Cards (PCI-759/-760/-960).........................21
External Ports of the SBC Cards (PCI-759/-760/-960)....................................22
System Configurations with an 886LCD-M/Flex Motherboard.........................23
External Ports of the 886LCD-M/Flex Motherboard ........................................24
For System Configurations with 986LCD-M/Flex Motherboard.......................26
External Ports of the 986LCD-M/Flex Motherboard ........................................27
Additional Ports for Configurations with Motherboards....................................30
Power Supply Versions...................................................................................30

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2 KISS 2U - User’s Manual (Version 1.01)
Fan Slide-In Module and Temperature Sensor................................................31
Side View.............................................................................................................31
Integrated Motherboard / SBC Card.....................................................................32
Riser Card and/or Backplane and available Bays............................................33
Installation and Removal...................................................................................34
Attaching the Rubber Feet ...................................................................................34
Accessing Internal Components...........................................................................35
Installing Expansion Cards..............................................................................35
Installation in a 19" Industrial Cabinet..................................................................37
Starting Up..........................................................................................................39
Connecting the Power Cable and Switching On...................................................39
Operating System and Hardware Component Drivers .........................................40
Maintenance and Prevention ............................................................................41
Replacing System Fans.......................................................................................42
Cleaning the Filter Mat.........................................................................................45
Replacing the Lithium Battery ..............................................................................47
Slide Rails (Option)............................................................................................48
Slide Rails Accessories and Assembling..............................................................49
Installing the Device in an Industrial Cabinet (using Slide Rails) .....................50
Technical Data....................................................................................................51
Power Specification..............................................................................................52
Electrical Specifications .......................................................................................53
Mechanical Specifications....................................................................................53
Environmental Specifications...............................................................................54
EC Directives and Standards...............................................................................55
Standard Ports – Pin Assignment ....................................................................56
Serial port COM1 / 2 / 3 (RS232).........................................................................56
Combined PS/2 Keyboard and Mouse Connector................................................56
PS/2 Mouse Connector........................................................................................57
PS/2 Keyboard Connector ...................................................................................57
Parallel Port (LPT)................................................................................................58
VGA Port..............................................................................................................59
USB Port..............................................................................................................59

Table of Contents
KISS 2U - User’s Manual (Version 1.01) 3
Technical Support .............................................................................................60
Returning Defective Merchandise........................................................................61

Introduction
4 KISS 2U - User’s Manual (Version 1.01)
Introduction
Kontron Embedded Computers would like to point out that the information and
instructions contained in this manual may be subject to technical modifications, in
particular as a result of continuous product development by Kontron Embedded
Computers. The enclosed documents do not contain any assurances on the part
of Kontron Embedded Computers as regards the technical processes described
or certain product features portrayed in the manual. Kontron Embedded
Computers assumes no liability for printing errors or other inaccuracies in this
manual, unless it can be demonstrated that Kontron Embedded Computers is
aware of such errors or that Kontron Embedded Computers is unaware of these
as a result of gross negligence, and that Kontron Embedded Computers has
failed to properly correct the errors or inaccuracies for these reasons. Kontron
Embedded Computers should like to expressly inform the user that this manual
only contains a general description of technical processes and instructions, the
implementation of which may not be advisable in their current form in every
individual case. In the event of any doubt, you must confer with Kontron
Embedded Computers.
This manual is protected by copyright. All rights are reserved by Kontron
Embedded Computers. Copies or partial copies of this manual or translations into
other languages may not be produced, without the prior written consent of
Kontron Embedded Computers. Kontron Embedded Computers should like to
point out that the information in this manual will be regularly updated in
accordance with technical modifications and additions made to the products by
Kontron Embedded Computers and that, consequently, this manual only reflects
the technical composition of Kontron Embedded Computers products at the time
of going to print.
© 2009 by Kontron Embedded Computers
Reprinting and duplication, even of extracts, is only allowed with the express
permission of
Kontron Embedded Computers GmbH
Oskar-von-Miller-Str. 1
85385 Eching

Introduction
Symbols used in this Manual
Symbol Meaning
This symbol indicates that there is a danger of injury to the user or
a risk of damage to the product, should warning notices be
disregarded.
This symbol indicates that the device or parts thereof could be
damaged should warning notices be disregarded
This symbol refers to general information about the device and the
manual.
This symbol precedes various product configuration details.
This symbol precedes useful hints and tips for everyday use.
KISS 2U - User’s Manual (Version 1.01) 5

Important Instructions
6 KISS 2U - User’s Manual (Version 1.01)
Important Instructions
This chapter contains instructions that must be observed when working with the
KISS 2U platform.
The manufacturer’s instructions provide useful information on the
KISS 2U platform.
Warranty Information
Because of their limited life span, parts that are naturally susceptible to a certain
degree of wear and tear (expendable parts) are excluded from the warranty
beyond that provided by law. This applies to batteries, for example.
Exemption from Liability for Accidents
Should the user disregard the instructions (specifically the safety instructions) in
this manual and possibly on the device, Kontron Embedded Computers will be
exempt from legal liability for accidents.
Limitation of Liability / Warranty Obligations
In the event of damage to the device, which is caused by a failure to observe the
instructions (specifically the safety instructions) in this manual and possibly on the
device, Kontron Embedded Computers will not be required to honour the
warranty, including during the warranty period, and will be exempt from legal
liability for accidents.

Safety Instructions
Safety Instructions
Please read this chapter carefully and take note of the instructions for your own
safety and proper use of the device.
This chapter also contains information on certification and radio shielding for the
system.
Take note of the warnings and instructions on the device and in the manual.
The KISS 2U platform has been built and tested by Kontron Embedded
Computers in accordance with EN 60950/VDE 0805 and left the production plant
in a perfectly safe condition.
In order to maintain this condition and to guarantee safe operation, the user must
observe the instructions and warning notices contained in this manual.
❏The device must be used in accordance with the instruction manual.
❏The electrical wiring in the related rooms must meet the requirements of the
applicable regulations.
❏Ensure that no cables, in particular power cables, are lying across the floors in
accessible areas, where people could fall over or get caught in them.
❏Avoid using power cables in sockets with a large number of other devices. Do
not use extension cables.
❏Only use the power cable supplied with the device.
❏Do not position the device close to a heat source or in a damp place. Ensure
that the device has adequate ventilation.
❏Only devices or components, which meet the requirements of a SELV circuit
(safety extra-low voltage) in accordance with EN 60950, should be connected
to the system ports.
❏Switching off the device using the power on/off button does not disconnect the
computer from the power source. The device is only completely isolated from
the mains by disconnecting the mains power cable from the mains or from the
device.
For this reason, ensure that there is easy access to the mains power cable,
including its mains plug.
KISS 2U - User’s Manual (Version 1.01) 7

Safety Instructions
8 KISS 2U - User’s Manual (Version 1.01)
❏All plugs on connection cables must be screwed or bolted to the chassis.
❏The device should only be operated in a horizontal position.
❏The device should only be maintained or repaired by specialists authorised by
Kontron Embedded Computers, who are aware of the associated dangers.
❏The device should only be opened for the installation and removal of
PCI-/PCIe x16- /PCIe x4 expansion cards, in accordance with the description
in this manual. These operations should only be undertaken by qualified
specialists.
❏When expanding the device, care must be taken to comply with legal
regulations as well as technical specifications.
❏The device must be switched off and disconnected from the power source,
before installing an expansion card.
❏Only original accessories approved by Kontron Embedded Computers should
be used.
❏It must be assumed that safe operation is no longer possible,
•when the device displays visible signs of damage, or
•when the device no longer works.
In such cases, the device must be turned off and secured against
unintentional operation.

Safety Instructions
Operation of Laser Source Devices
Fig. 1: Laser radiation warning sticker
The optional CD and DVD drives contain light-emitting diodes (classified in
accordance with IEC 825-1:1993: LASER CLASS 1) and must therefore not be
opened.
When the drive housing is open, invisible laser radiation is emitted. Do not expose
yourself to the laser beam.
The laser system meets the requirements of Federal Regulations 21 CFR, 1040
in the USA and the Canadian Radiation Emitting Devices Act pursuant to
REDR C 1370.
Electrostatic Discharges (ESD)
A sudden electrostatic discharge can destroy sensitive components. Proper
packaging and earthing rules must therefore be observed. Always take the
following precautions.
1. Transport boards and cards in electrostatically secure containers or bags.
2. Keep electrostatically sensitive components in their containers, until they
arrive at an electrostatically protected workplace.
3. Only touch electrostatically sensitive components when you are properly
earthed.
4. Store electrostatically sensitive components in protective packaging or on anti-
static mats.
KISS 2U - User’s Manual (Version 1.01) 9

Safety Instructions
Grounding Methods
The following measures help to avoid electrostatic damages to the device:
1. Cover workstations with approved antistatic material. Always wear a wrist
strap connected to workplace as well as properly grounded tools and
equipment.
2. Use antistatic mats, heel straps, or air ionizers for more protection.
3. Always handle electrostatically sensitive components by their edge or by their
casing.
4. Avoid contact with pins, leads, or circuitry.
5. Turn off power and input signals before inserting and removing connectors or
connecting test equipment.
6. Keep work area free of non-conductive materials such as ordinary plastic
assembly aids and styrofoam.
7. Use field service tools such as cutters, screwdrivers, and vacuum cleaners
which are conductive.
8. Always place drives and boards PCB-assembly-side down on the foam.
Instructions for the Lithium Battery
The installed motherboard or SBC card is equipped with a Lithium battery
(depending on the system configuration ordered). For the replacing of this battery
please observe the instructions described in the “Fehler! Verweisquelle konnte
nicht gefunden werden.” chapter.
Warning
Danger of explosion when replacing with wrong type of battery.
Replace the battery only with UL listed Lithium battery that has the
same or equivalent type recommended by Kontron
Do not dispose of lithium batteries in general trash collection.
Dispose of the battery according to the local regulations dealing
with the disposal of these special materials, (e.g. to the collecting
points for dispose of batteries).
10 KISS 2U - User’s Manual (Version 1.01)

Safety Instructions
KISS 2U - User’s Manual (Version 1.01) 11
FCC Statement
This device has been tested and found to comply with the limits for a Class A
digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the device is
operated in commercial environment. This device generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with
the instruction manual, may cause harmful interference to radio communications.
Operation of this device in residential areas is likely to cause harmful interference
in which case the user will be required to correct the interference at his own
expense.
(English): This Class A digital apparatus complies with the Canadian ICES-003.
(French): Cet appareil numérique de la classe A est conforme à la norme
NMB-003 du Canada.
Electromagnetic Compatibility
This device has been developed for industrial, commercial and office use, as well
as for small businesses. It is governed by Electromagnetic Compatibility Guideline
89/336/EEC in its currently applicable version and/or by German Electromagnetic
Compatibility legislation. Should the user make changes and/or add to the device
(e.g. installation of expansion cards), the requirements for the EC Declaration of
Conformity (protective requirement) may no longer be met.

Scope of Delivery
12 KISS 2U - User’s Manual (Version 1.01)
Scope of Delivery
❏KISS 2U platform (with the system configuration ordered)
❏Two keys for the front panel lock
❏AC power cord
❏Rubber feet (self-adhesive)
Optional Components
❏Slide rails
Type Label and Product Identification
The type label for the KISS 2U platform is located on the right side of the device.
Product Designation Product Identification
KISS 2U 759-A/B KISS 2U with PCI-759 SBC card (Single Board Computer)
KISS 2U 760-A/B KISS 2U with PCI-760 SBC card (Single Board Computer)
KISS 2U 960-A/B KISS 2U with PCI-960 SBC card (Single Board Computer)
KISS 2U 886LCD-A/B KISS 2U with 886LCD-M/Flex motherboard
KISS 2U 986LCD-A/B KISS 2U with 986LCD-M/Flex motherboard
Note on product designation:
A: Denotes systems with a wide range AC power supply
B: Denotes systems with a redundant wide range AC power supply

Product Description
Product Description
KISS 2U is a scalable 2U (19") platform, which can be fitted with either a
motherboard or a single board computer (SBC) and which thereby supports
different system configurations. The flexible customer-specific hardware system
configuration and robust design with excellent mechanical stability provides the
KISS 2U platform with the necessary characteristics for a computer, which is
suitable for use in harsh industrial environments.
The KISS 2U platform is available as a 19" rack device and as a desktop version.
KISS 2U Platform Versions:
Fig. 2 : Rackmount version, closed Fig. 3 : Desktop version, closed
Fig. 2a : Rackmount version, open Fig. 3a : Desktop version, open
The device can be fitted with a wide range or a redundant AC power supply
(depending on the system configuration ordered).
The controls for the KISS 2U platform are located behind the front access panel
and consist, as standard, of a Power On/Off button and a Reset button. The
power supply switch is on the rear side of the device (for system configurations
with wide range power supplies only).
KISS 2U - User’s Manual (Version 1.01) 13

Product Description
The indicators are located on the front of the device: These comprise a “Power
LED” and a “Hard disk activity LED” as standard.
The system fans mounted on the front of the device are built into the device using
a fan slide-in module. The fan slide-in module simplifies the installation and
removal of these components, even during operation.
The washable filter mat, which protects the system from dirt, is located at the front
of the device. It is possible to change the filter mat during operation of the KISS
2U platform.
Depending on the integrated AC power supply (wide range or redundant), various
drive bays are available:
The name plate is located on the right hand side of the device.
The integrated AC power supply with the power supply On/Off switch is on the
back of the device.
Fig. 4: KISS 2U platform
When switching on the KISS 2U platform, ensure that the
ventilation slots are not obstructed.
14 KISS 2U - User’s Manual (Version 1.01)

Product Description
Front Side
The KISS 2U platform is available as a rackmount version.
Fig. 5: Front (rackmount version) with the front access panel closed
119" bracket with handle
2Light diffusors for HDD and
Power LEDs
3Ventilation grille on the front access
panel
4Front access panel with a locking
mechanism
You can very easily convert your system to a desktop version.
To do this, unscrew the left and right hand 19" brackets from the device. To attach
the rubber feet (included), proceed as described in the “Attaching the Rubber
Feet” chapter.
1KISS 2U platform chassis
219“ bracket with handle
3Anchor points for installation in an
industrial cabinet
4Handle
5Screws for attaching the 19“ bracket
34
1 1
2
23
3
4
5
1
Fig. 6: 19” bracket with fixing screws
KISS 2U - User’s Manual (Version 1.01) 15

Product Description
The controls (Power On/Off and Reset buttons), USB ports and the integrated
5.25" drive are located on the front of the KISS 2U platform, behind the front
access panel.
16 KISS 2U - User’s Manual (Version 1.01)
1 2 3 4 65 17
11 10 9 8
Fig. 7: Front (rackmount version) with the front access panel open
1Bump stop for the front access
panel
2Filter mat holder with fixing screw
3Indicators
4Slot for the locking mechanism
5Knurled screw for securing the
cover
6Controls
71x 5.25" externally accessible drive
bay (shown here with an integrated
DVD drive)
81x internal 3.5" drive bay
92x USB (2.0) ports
10 Locking mechanism
11 Front access panel with ventilation
grille

Product Description
Controls
1
2
1Power On/Off button
2Reset button
Fig. 8: Controls on the front
Power On/Off
Button Press this button to switch the system on or off.
Reset Button If your system no longer reacts, you need to restart the
KISS 2U platform. Press the reset button to restart your
system
When a reset is performed, all data is erased from the internal
memory. The system restarts, without the need to switch the
computer off and on again.
Even when you switch the system off using the Power On/Off
button, there is still standby power of 5 V to the SBC card
and/or the motherboard.
Switching off the device using the Power On/Off button does
not disconnect the computer from the power source. The
device is only fully disconnected:
❏when you disconnect the power cable from the power
source or from the device
or
❏when you turn the power switch of the PSU to “Off“.
For this reason, ensure that there is easy access to the power
cable, including its plug.
KISS 2U - User’s Manual (Version 1.01) 17

Product Description
LED Indicators
21
2Hard disk drive activity LED (orange)
1Power LED (green)
Fig. 9: Indicators
The LED indicators are located in the top left corner on the front of the device.
LED indicators
Power LED
(green) This LED is green when the system is switched on
using the Power On/Off button.
Requirement:
The system must be connected to the appropriate
power source, using the mains power cable. The
power supply on/off button, on the back of the
system must be set to “On“.
Hard drive activity LED
(orange) This LED is orange when the hard disk is being
accessed.
Do not press the eject button, while the drive LED is lit or
flashing.
18 KISS 2U - User’s Manual (Version 1.01)