Kontron KISS 1U Short V3 User manual

Fig. 1

Table of Contents
KISS 1U - User’s Manual (V1.01) 1
Table of Contents
Introduction..........................................................................................................3
Symbols used in this Manual.................................................................................4
Important Instructions.........................................................................................5
Warranty Note .......................................................................................................5
Exclusion of Accident Liability Obligation...............................................................5
Liability Limitation / Exemption from the Warranty Obligation................................5
Safety Instruction ................................................................................................6
Operation of Laser Source Devices.......................................................................8
Electrostatic Discharge (ESD) ...............................................................................8
Grounding Methods...........................................................................................9
Instructions for the Lithium Battery ........................................................................9
FCC Statement....................................................................................................10
Electromagnetic Compatibility..............................................................................10
Scope of Delivery...............................................................................................11
Type Label and Product Identification..................................................................11
Product Description ..........................................................................................12
Front Side............................................................................................................14
Front Access Panel.........................................................................................15
Controls and Indicators ...................................................................................16
Interfaces on the Front Side............................................................................17
Filter Pad Holders ...........................................................................................17
Drive Bays.......................................................................................................17
Rear Side.............................................................................................................18
External Interfaces of the SBC Card (PCI-960)...............................................18
Grounding Pin (Protective Earthing)................................................................19
Power Supply..................................................................................................20
Side View.............................................................................................................21
Cover...................................................................................................................22
Integrated SBC Card ...........................................................................................23
Backplane and available Expansion Slots.......................................................24
System Configuration depending on the internal Drive Bays...............................25
Fan Slide-in Modules.......................................................................................29

Table of Contents
2 KISS 1U - User’s Manual (V1.01)
Assembly, Disassembly ....................................................................................30
Attaching the Rubber Feet ...................................................................................30
Handling internal Components.............................................................................31
Installing Expansion Cards..............................................................................31
Installation in a 19" Industrial Cabinet..................................................................33
Starting up..........................................................................................................35
Connecting the AC power cable ......................................................................35
DC Connection................................................................................................35
Operating System and Hardware Component Drivers .........................................38
Maintenance and Prevention ............................................................................39
Replacing the System Fans .................................................................................40
Cleaning the Filter Pads.......................................................................................41
Replacing the Lithium Battery ..............................................................................43
Slide Rails (Option)............................................................................................44
Technical Data....................................................................................................45
Electrical Specifications .......................................................................................46
Power Specification..............................................................................................46
Mechanical Specifications....................................................................................47
Environmental Specifications...............................................................................47
Directives and Standards.....................................................................................48
Standard Ports – Pin Assignments ..................................................................49
Serial Port COM1 / 2 (RS232)..............................................................................49
VGA Port..............................................................................................................50
USB Port..............................................................................................................50
Technical Support..............................................................................................51
Returning Defective Merchandise........................................................................52

Introduction
KISS 1U - User’s Manual (V1.01) 3
Introduction
Kontron Embedded Computers would like to point out that the information
contained in this manual may be subject to technical alteration, particularly as a
result of the constant upgrading of Kontron Embedded Computers products. The
attached documentation does not entail any guarantee on the part of Kontron
Embedded Computers with respect to the technical processes described in the
manual or any product characteristics set out. Kontron Embedded Computers
does not accept any liability for any printing errors or other inaccuracies in the
manual unless it can be proven that Kontron Embedded Computers is aware of
such errors or inaccuracies or that Kontron Embedded Computers is unaware of
these as a result of gross negligence and Kontron Embedded Computers has
failed to eliminate these errors or inaccuracies for this reason. Kontron Embedded
Computers expressly informs the user that this manual only contains a general
description of technical processes and instructions which may not be applicable in
every individual case. In cases of doubt, please contact Kontron Embedded
Computers.
This manual is protected by copyright. All rights are reserved by Kontron
Embedded Computers. Copies of all or part of this manual or translations into
another language may only be made with the prior written consent of Kontron
Embedded Computers. Kontron Embedded Computers points out that the
information contained in this manual is constantly being updated in line with the
technical alterations and improvements made by Kontron Embedded Computers
to the products and thus this manual only reflects the technical status of the
products by Kontron Embedded Computers at the time of printing.
© 2008 by Kontron Embedded Computers
Printing and duplication, even of sections, is only permissible with the express
approval of
Kontron Embedded Computers GmbH
Oskar-von-Miller-Str. 1
D-85385 Eching
Germany

Introduction
Symbols used in this Manual
Symbol Meaning
This symbol indicates the danger of injury to the user or the risk of
damage to the product if the corresponding warning notices are not
observed.
This symbol indicates that the product or parts thereof may be
damaged if the corresponding warning notices are not observed.
This symbol indicates general information about the product and
the user’s manual.
This symbol precedes various product configuration details.
This symbol precedes helpful hints and tips for daily use.
4 KISS 1U - User’s Manual (V1.01)

Important Instructions
KISS 1U - User’s Manual (V1.01) 5
Important Instructions
This chapter contains instructions which must be observed when using the
KISS 1U platform.
The manufacturer’s instructions provide useful information on the
KISS 1U platform.
Warranty Note
Due to their limited service life, parts which by their nature are subject to a
particularly high degree of wear (wearing parts) are excluded from the warranty
beyond that provided by law. This applies to batteries, for example.
Exclusion of Accident Liability Obligation
Kontron Embedded Computers shall be exempted from the statutory accident
liability obligation if the user fails to observe the safety instructions.
Liability Limitation / Exemption from the
Warranty Obligation
In the event of damage to the device caused by failure to observe the hints in this
manual and on the device (especially the safety instructions), Kontron Embedded
Computers shall not be required to honor the warranty even during the warranty
period and shall be exempted from the statutory accident liability obligation.

Safety Instruction
Safety Instruction
Please read this section carefully and observe the instructions for your own safety
and correct use of the device.
The chapter also contains information on approval and interference suppression
of your device.
Observe the warnings and instructions on the device and in the manual.
The KISS 1U platform has been built and tested by Kontron Embedded
Computers in accordance to EN 60950/VDE 0805 and left the company in a
perfectly safe condition.
In order to maintain this condition and ensure safe operation, the user must
observe the instructions and warnings contained in this manual.
❏The device must be used in accordance with the instructions for use.
❏The electrical installations in the room must correspond to the requirements of
the local (country-specific) regulations.
❏Take care that there are no cables, particularly power cables, in areas where
persons can trip over them.
❏Do not use a power cable in sockets shared by a number of other power
consumers. Do not use an extension cable.
❏Only use the power cord supplied. Don’t use injured or damaged power cords.
❏Do not place the device in direct sunlight, near heat sources or in a damp
place. Make sure the device has adequate ventilation.
❏The system is not completely disconnected from the power source (AC/DC) by
turning it off via the power button.
The device is only completely disconnected from the power source (AC/DC)
when the power cord is disconnected either from the power source or from the
unit. Therefore, the power cord and its connectors must always remain easily
accessible.
The DC power source should be able to be switched off and on via an
isolating switch.
6 KISS 1U - User’s Manual (V1.01)

Safety Instruction
KISS 1U - User’s Manual (V1.01) 7
❏Only devices and components which fulfill the requirements of an SELV circuit
(safety extra low voltage) in accordance with EN60950 may be connected to
the interfaces of the system.
❏All plugs on the connection cables must be screwed or locked to the chassis.
❏The device is designed to be used in horizontal position.
❏Maintenance or repair on the open device may only be carried out by qualified
personnel authorized by Kontron Embedded Computers familiar with the
associated dangers.
❏The device should only be opened for the installation and removal of PCI-
/PCIe x16- /PCIe x1 expansion cards, in accordance with the description in
this manual. These operations should only be undertaken by qualified
specialists.
❏If extensions are made to the device the legal stipulations and the device
specifications must be observed.
❏The device must be switched off and disconnected from the power source,
before installing an expansion card.
❏Only approved original accessories (optional parts) approved by Kontron
Embedded Computers may be used.
❏It must be assumed that safe operation is no longer possible,
•if the device has visible damage or
•if the device no longer functions.
In these cases the device must be shut down and secured against
unintentional operation.
Hints for DC power connection:
❏For DC Powered Systems The DC-input should not exceed 60V DC and must
fulfill SELV Requirements of EN60950 standard.
❏The DC/DC-supplies don’t fulfill the requirements for centralized DC-Power
systems as required for the use in USA. This kind of unit is not allowed to be
used as a stand-alone computer.
❏The DC version KISS 1U PCI960-C is for usage/installing in RESTRICTED
ACCESS LOCATION only.

Safety Instruction
Operation of Laser Source Devices
Fig. 1: Warning label on laser radiation
The optional CD ROM and DVD drives contain light-emitting diodes (classified in
accordance with EN 60825-1/A2.2001: LASER CLASS 1) and therefore must not
be opened.
If the enclosure of such a drive is opened, invisible laser radiation is emitted. Do
not allow yourself to be exposed to this radiation.
The laser system meets the code of Federal Regulations 21 CFR, 1040 for the
USA and the Canadian Radiation Emitting Devices Act, REDR C 1370.
Electrostatic Discharge (ESD)
A sudden discharge of electrostatic electricity can destroy static-sensitive devices
or micro-circuitry. Therefore proper packaging and grounding techniques are
necessary precautions to prevent damage. Always take the following precautions:
1. Transport boards in ESD-safe containers such as boxes or bags.
2. Keep electrostatic sensitive parts in their containers until they arrive at the
ESD-safe workplace.
3. Always be properly grounded when touching a sensitive board, component, or
assembly.
4. Store electrostatic-sensitive boards in protective packaging or on antistatic
mats.
8 KISS 1U - User’s Manual (V1.01)

Safety Instruction
Grounding Methods
The following measures help to avoid electrostatic damages to the device:
1. Cover workstations with approved antistatic material. Always wear a wrist
strap connected to workplace as well as properly grounded tools and
equipment.
2. Use antistatic mats, heel straps, or air ionizers for more protection.
3. Always handle electrostatic-sensitive components by their edge or by their
casing.
4. Avoid contact with pins, leads, or circuitry.
5. Turn off power and input signals before inserting and removing connectors or
connecting test equipment.
6. Keep work area free of non-conductive materials such as ordinary plastic
assembly aids and styrofoam.
7. Use field service tools such as cutters, screwdrivers, and vacuum cleaners
which are conductive.
8. Always place drives and boards PCB-assembly-side down on the foam.
Instructions for the Lithium Battery
The SBC board is equipped with a lithium battery. For replacing of this battery,
please observe the instructions described in the “Replacing the Lithium Battery”,
chapter.
Warning
Danger of explosion when replacing with wrong type of battery.
Replace the battery only with UL listed Lithium battery that has
the same or equivalent type recommended by Kontron
Do not dispose of lithium batteries in general trash collection.
Dispose of the battery according to the local regulations dealing
with the disposal of these special materials, (e.g. to the collecting
points for dispose of batteries).
KISS 1U - User’s Manual (V1.01) 9

Safety Instruction
10 KISS 1U - User’s Manual (V1.01)
FCC Statement
This equipment has been tested and found to comply with the limits for a Class A
digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with
the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at
his own expense.
(English): This Class A digital apparatus complies with the Canadian ICES-003.
(French): Cet appareil numérique de la classe A est conforme à la norme
NMB-003 du Canada.
Electromagnetic Compatibility
This product has been designed for industrial, commercial and office use,
including small business use. The most recent version of the EMC guidelines
(EMC Rules 2004/108/EC) and/or the German EMC laws applies. If the user
modifies and/or extends the equipment (e.g. installation of add-on cards) the
prerequisites for the CE conformity declaration (safety requirements) may no
longer applies.

Scope of Delivery
KISS 1U - User’s Manual (V1.01) 11
Scope of Delivery
❏KISS 1U platform (with the system configuration ordered)
❏AC power cord (AC system configuration only)
❏Rubber feet (self-adhesive)
Optional Components
❏Slide rails
Type Label and Product Identification
The type label for the KISS 1U platform is located on the right side of the device.
Product Designation Product Identification
KISS 1U PCI960 - A KISS 1U with PCI-960 SBC card (Single Board Computer)
and AC power supply (wide range)
KISS 1U PCI960 - B KISS 1U with PCI-960 SBC card (Single Board Computer)
and +24VDC power supply
KISS 1U PCI960 - C KISS 1U with PCI-960 SBC card (Single Board Computer)
and +48VDC power supply

Product Description
Product Description
KISS 1U is a scalable 1U (19") platform which is equipped with a single board
computer (SBC) and which thereby supports different system configurations.
The KISS 1U can be equipped with up to four drive bays (front-accessible or
internal) supporting different drives: 2.5" or 3.5" hard disks (SATA, SATA RAID),
IDE: 3.5" Floppy, 5.25" Slim DVD/CD etc.).
The 3.5" hard disks are installed with a shock and vibration absorber into the
KISS 1U-System.
The KISS 1U platform can be expanded either with PCI, or with PCIe (full-size or
half-size) expansion cards (depending on the ordered system configuration).
The flexible customer-specific hardware system configuration and robust design
with excellent mechanical stability provides the KISS 1U platform with the
necessary characteristics for a computer, which is suitable for use in harsh
industrial environments.
The KISS 1U platform is available as a 19" rack device and as a desktop version.
KISS 1U Platform Versions:
Fig. 2: Rackmount version, closed Fig. 3: Desktop version, closed
Fig. 2a: Rackmount version, open Fig. 3a: Desktop version, open
The device can alternatively be equipped with a wide Range AC, a +24VDC or
+48VDC power supply (depending on the ordered system configuration).
The controls of the KISS 1U are located behind the front access panel and simply
consist of a power button.
The indicators are located on the front of the device: These comprise a “Power
LED” and a “Hard disk activity LED” as standard.
12 KISS 1U - User’s Manual (V1.01)

Product Description
The system fans mounted on the front of the device are built into the device using
a fan slide-in module. The fan slide-in module simplifies the installation and
removal of these components, even during operation.
The washable filter pads, which protect the system from dirt, are located at the
front of the device. It is possible to change the filter pads during operation of the
KISS 1U platform.
The name plate is located on the right side of the device.
Fig. 4: Front side: KISS 1U PCI960-A/ -B/ -C
Fig. 5: Rear side: KISS 1U PCI960-A (AC power supply)
Fig. 6: Rear side: KISS 1U PCI960-B (+24VDC power supply)
Fig. 7: Rear side: KISS 1UPCI960-C (+48VDC power supply)
KISS 1U - User’s Manual (V1.01) 13

Product Description
Front Side
The KISS 1U platform is also available as rackmount version.
Fig. 8: Front side (rackmount version) with front access panel closed
119" bracket with handle
2Ventilation grilles on the front
access panel
3Light diffusors for HDD and Power LED
indicators
4Front access panel with captive knurled
screws
You can very easily convert your system to a desktop version. To do so, unscrew
the left and right hand 19" brackets from the device.
14 KISS 1U - User’s Manual (V1.01)
119" bracket with handle
2KISS 1U platform chassis
3Anchor points for installation in an
industrial cabinet
4Screws for attaching the 19" bracket
2 3
1
2 1
4 4
4
1
3
Fig. 9: 19" bracket with mounting screws
There are rubber feet supplied with the desktop version of the KISS 1U. To attach
the rubber feet, proceed as described in the “Attaching the Rubber Feet” chapter.

Product Description
Front Access Panel
The front access panel (Fig. 8, Pos. 4) provides protection against unauthorized
access to the front-accessible drives, the filter pad holders and the power button
of your KISS 1U platform. The front access panel can be screwed on and off by
the knurled screws. During standard operation, the front access panel should be
closed and the knurled screws should be tightened.
The front access panel cannot be closed if USB devices are
connected to the USB interfaces.
The power button, the power LED, the hard disk activity LED, 4x USB2.0
interfaces, 1x LAN interface, a 3.5" and a 5.25" slim drive bay are located behind
the front access panel.
KISS 1U - User’s Manual (V1.01) 15
1 12
3
5 8
4 9 6
7
9
Fig. 10: Front side (desktop version) with the front access panel open
1Stop bracket with tapped hole for fixing
the front access panel
2L1: front-accessible 5.25" slim dive bay
(shown with a slim DVD drive installed)
3L2: front-accessible 3.5" drive bay (with
blanking cover)
42x USB 2.0 (from the SBC)
52x USB 2.0 (from the
backplane)
61x LAN interface
7Power button
8Indicators (power LED and hard
disk LED)
92x Filter pad holder with fixing
screw

Product Description
Controls and Indicators
1Power button
2Power LED
3Hard disk LED
1
3
2
Fig. 11: Controls and Indicators on the front side
Power button Use this button to switch the system on or off. Note the
possible settings for the power button [BIOS setting: Chipset
Setup/South Bridge Chipset Configuration/Restore on AC
Power Loss/Last State (Default), Power Off or Power On].
Power LED
(green) This LED lights up green when the system is switched using
the power button.
Prerequisite:
The system must be connected to an appropriate power source
(AC or DC).
HDD LED
(yellow) This LED lights up yellow at hard disk activity.
Do not press the eject button, while the drive LED is lit or
flashing.
Even when you switch off the system using the Power On/Off
button, there is still a standby voltage of 5 V on the SBC card.
Switching off the device using the Power On/Off button does
not disconnect the computer from the power source. The
device is only fully disconnected when you remove the power
cable (AC or DC) from the power source or from the device.
For this reason, always provide easy access to the power
cable, including its plug.
16 KISS 1U - User’s Manual (V1.01)

Product Description
Interfaces on the Front Side
USB Interfaces
The KISS 1U system has four USB (2.0) interfaces (see Fig. 10, Pos. 4 and Pos.
5) on the front side. Various USB-compatible peripherals can be connected to
these ports.
Fig. 12: USB interfaces on the front
side (SBC card) Fig. 13: USB interfaces on the front side (backplane)
LAN Interface
This interface is available as (see Fig. 10, Pos. 6) RJ45 connector and supports a
data transfer rate up to 10/100/1000Mbps.
Filter Pad Holders
The filter pad holders (see Fig. 10, Pos. 9) are located behind the ventilation grille
of the front access panel. A filter pad is inserted in each of the two filter pad
holders. The filter pads protect your system against dust and dirt. The filter pad is
exchangeable while the system is powered up (see chapter “Cleaning the Filter
Pads”).
Drive Bays
Two front-accessible drive bays, L1 (1x 5.25" Slim) and L2 (1x 3.5"), are located
on the front side, which are equipped according to the ordered system
configuration.
Fig. 14: Configuration example with a DVD
Slim drive (L1) and with no 3.5" drive
installed (L2)
Fig. 15: Configuration example with a DVD
Slim drive (L1) and a Raid1 slim drive for
2x 2.5" SATA HDD (L2)
KISS 1U - User’s Manual (V1.01) 17

Product Description
Rear Side
18 KISS 1U - User’s Manual (V1.01)
1 3 112
5 6 7
4
8
Fig. 16: KISS 1U – Rear side with external interfaces of the SBC card and two additional
serial interfaces (picture shows AC power supply version)
1Captive knurled screws of the chassis
cover
2Free card slots:
2x PCI (32 Bit 33MHz) or
2x PCIe (1x PCIe x16 and 1x PCIe x4)
3COM1 (RS232)
4COM2 (RS232)
RS422/RS485, configurable
5External interfaces of the SBC
card
6Vent holes
7Connector for power cable
(picture shows AC power supply
version)
8Grounding Pin
External Interfaces of the SBC Card (PCI-960)
2 3 41 5
Fig. 17: External interfaces of the PCI-960 SBC card
1PCI-960 slot bracket
2VGA port
32x USB 2.0/1.1 port
4LAN2 port with integrated LEDs
5LAN1 ports with integrated LEDs