Kontron ThinkIO Duo Installation instructions

ThinkIO™ - Duo
Intel® Core™ Duo DIN Rail PC
Supplementary
Hardware Guide
-
Industrial
Ethernet
P R E L I M I N A R Y
Doc. ID: 36087.10, Rev. 1.0
June 19, 2008

P R E L I M I N A R Y
ID 36087.10, Rev. 1.0Page ii
Preface SHG - Industrial Ethernet ThinkIO™ - Duo
Revision History
Imprint
Kontron Modular Computers GmbH may be contacted via the following:
MAILING ADDRESS TELEPHONE AND E-MAIL
Kontron Modular Computers GmbH +49 (0) 800-SALESKONTRON
Sudetenstraße 7 [email protected]
D - 87600 Kaufbeuren Germany
Disclaimer
Copyright © 2008 Kontron AG. All rights reserved. All data is for information purposes only and
not guaranteed for legal purposes. Information has been carefully checked and is believed to
be accurate; however, no responsibility is assumed for inaccuracies. Kontron and the Kontron
logo and all other trademarks or registered trademarks are the property of their respective own-
ers and are recognized. Specifications are subject to change without notice.
Publication Title: ThinkIO™ - Duo: SHG - Industrial Ethernet
Doc. ID: 36087.10
Rev. Brief Description of Changes Date of Issue
1.0 Initial issue 6/19/08
For information about other
Kontron products, please
visit our Internet web site: www.kontron.com

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1. Introduction
1.1 About This Guide
This guide supplements the ThinkIO-Duo Hardware Guide with information specific to the
ThinkIO-Duo feature: Industrial Ethernet. It is intended to be used in conjunction with the
ThinkIO-Duo Hardware Guide.
1.2 ThinkIO-Duo with Industrial Ethernet
The ThinkIO-Duo DIN Rail PC is a part of an innovative concept to integrate high performance
PC functionality and DIN Rail input/output modules to provide system integrators with a
complete range of off-the-shelf solutions for industrial automation applications.
Packaged in a DIN rail mountable housing, 224 x 70 x 100 mm, the ThinkIO-Duo with the
Industrial Ethernet option provides interfacing for Gigabit Ethernet, USB, serial
communications, TFT/ CRT display, and user definable digital I/Os
The ThinkIO-Duo Industrial Ethernet option provides two interfaces which are capable of sup-
porting fieldbus protocols requiring Ethernet-based interfacing.
In addition, this version of the ThinkIO-Duo can be fitted with an optionally available WAGO
interface module (K-Bus) which provides direct access to the complete family of the
WAGO-I/O-SYSTEM 750/753 input / output modules.
The following figures illustrate the physical layout of the ThinkIO-Duo with the Industrial
Ethernet option and its interfacing capabilities.
Figure 1-1: ThinkIO-Duo with the Industrial Ethernet Option
C
D
B
A
--
++
X4 Power
RST
X7 DVI
X5 I/O
X6 RS232
X10 USB0 X8 ETH0
X11 USB1
X9 ETH1
ACT/LNK ACT/LNK SpeedSpeed
Run
Stop
X12 Ethernet X13

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Figure 1-2: ThinkIO-Duo with Industrial Ethernet Option Interfaces
X1 X4 X5 X6 X7
ST1
ThinkIO - Duo
K-Bus
X8 X9 X10 X11
ST3ST4 ST6ST7ST5 ST8
ThinkIO - DUO / Ind. Eth. Interfaces
X12 X13

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1.3 Technical Specifications
Table 1-1: ThinkIO-Duo/Industrial Ethernet Main Specifications
DESIGNATOR SPECIFICATIONS
CPU
CPUs The following CPU configuration is available:
•Intel® Core™ Duo processor U2500 (ULV), 1.2 GHz, 533 MHz
FSB, 2 MB L2 cache
Memory
Main Memory Up to 2 GB of soldered single/dual die DDR2 SDRAM, 533 MHz, no
ECC
Flash (BIOS) 8 Mbit Firmware Hub (FWH)
Non-volatile RAM 256k x 16-bit MRAM
Mass Storage Up to 2048 MB soldered IDE Flash
ThinkIO-Duo Interfaces
Application Process and Monitor
and Control
Types:
- Industrial Ethernet (two, 100 Mbit ports)
- Gigabit Ethernet (two, 10/100/1000BASE-T, ETH0, ETH1)
- PanelLink (one, DVI (TFT/CRT))
- Serial (one, RS232)
- USB (two, USB 2.0, USB0, USB1)
- Digital input (seven channels)
- Digital output (two channels)
- Watchdog (one PLC output channel with relay contacts)
- CompactFlash, type I/II
- Run / Stop switch
- Reset switch
- Operational status indicators (eight LEDs)
K-Bus (Optional)
WAGO Interface Module (K-Bus) WAGO-I/O-SYSTEM 750/753 WAGO interface module (K-Bus)
- compatible to all of WAGO’s “750/753”-Series input / output
modules
- Form factor: W x H x L: 12 mm x 70 mm x 100 mm
IO Modules and Field Side Power Types:
- I / O bus for WAGO-I/O-SYSTEM 750/753 input / output modules
- + 5 V power bus for input / output modules
- Field side power supply via power jumper contacts
- Operational status indicator (one LED)

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General
Electrical Main input power voltage: + 24 V DC (nominal)
Main input power range: - 25% to + 30%
Power Consumption ThinkIO-Duo operational configuration with devices connected to both
USB ports, both Ethernet ports, and the K-bus with five WAGO I/O
modules installed:
- 30 watts maximum @ 24 volts
A maximum of 5 watts @ 5 volts is available for I/O modules via the
ThinkIO-Duo. If more power is needed, (an) additional WAGO-IO-
SYSTEM 750 internal power supply module(s) (750-613) must be
added to satisfy power requirements. It may even be necessary to
provide additional 24 VDC input power to the internal power supply
module(s).
Temperature Range Operational: 0ºC to +55ºC Standard
Storage: -25ºC to +85ºC
Climatic Humidity 93% r.h. at 40° C, non-condensing (acc. to IEC 60068-2-78)
Dimensions Form factor: ThinkIO-Duo assembled with WAGO interface module
(K-Bus)
- W x H x L: 236 mm x 70 (65*) mm x 100 mm
* from upper edge of 35 DIN rail
Form factor: ThinkIO-Duo stand-alone
- W x H x L: 224 mm x 70 (65*) mm x 100 mm
* from upper edge of 35 DIN rail
Weight(s) ThinkIO-Duo / Industrial Ethernet
plus WAGO interface module (K-Bus): 1055 g
ThinkIO-Duo/Industrial Ethernet in stand-alone configuration: 1016 g
Table 1-1: ThinkIO-Duo/Industrial Ethernet Main Specifications (Continued)
DESIGNATOR SPECIFICATIONS

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1.4 Applied Standards
The Kontron’s ThinkIO-Duo DIN Rail PC complies with the requirements of the following stan-
dards:
Table 1-2: Applied Standards
COMPLIANCE TYPE STANDARD REMARKS
CE Emission EN55022
EN61000-6-3
Immission EN55024
EN61000-6-2
Electrical Safety EN60950-1 The ThinkIO-Duo is specified I/O
only for: SELV and EVL.
It is NOT SPECIFIED for
“Hazardous”
PLC Product Standard EN61131-2 EMC-Zone “A” and “B”
Mechanical Mechanical Dimensions EN 50022
Environmental
and Health
Aspects
Vibration (Sinusoidal) IEC60068-2-6
Shock IEC60068-2-27
Temperature Tests A:
Cold
IEC 60068-2-1
Temperature Tests B:
Dry Heat
IEC 60068-2-2
Climatic Humidity IEC60068-2-78 93% RH at 40 °C, non-condensing
WEEE Directive 2002/96/EC Waste electrical and electronic
equipment
RoHS Directive 2002/95/EC Restriction of the use of certain
hazardous substances in electrical
and electronic equipment
Warning!
To satisfy CE requirements regarding ESD protection, special dust caps must
be installed on connectors X6 and X7 (RS232, and DVI) when these connectors
are not in use, i.e. no cable is connected. This is intended to prevent electro-
static discharging to the pins of these connectors.
Appropriate dust caps are supplied with the ThinkIO-Duo. In the event they are
damaged or lost, replacement caps may be obtained by contacting Kontron.

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1.5 Related Publications
Table 1-3: Related Publications
ISSUED BY DOCUMENT
WAGO-I/O-SYSTEM WAGO Kontakttechnik GmbH WAGO-I/O-SYSTEM 750 Input / Output Modules
WAGO-I/O-SYSTEM 753 Input / Output Modules
with Pluggable Field Wiring
Internet Address: www.wago.com

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2. Interfaces
The following chapters present interface information about the ThinkIO-Duo DIN Rail PC.
2.1 General Information
The ThinkIO-Duo with the Industrial Ethernet option provides the following interfaces:
• X1: a CompactFlash card, type I/II, socket
• X4: a power connector for 24 V DC main power input
• X5: a connector for digital inputs and outputs
• X6: a serial communications connector
• X7: a DVI-type, PanelLink, display connector for a TFT or CRT
• X8: a Gigabit Ethernet connector (ETH0) for a network
• X9: a Gigabit Ethernet connector (ETH1) for a network
• X10: a USB device connector (USB0)
• X11: a USB device connector (USB1)
• X12: an Industrial Ethernet connector (RJ-45)
• X13: an Industrial Ethernet connector (RJ-45)
In addition, the optional WAGO interface module (K-Bus) provides the following interfaces:
• ST1: a bus type interface for data exchange with WAGO-I/O-SYSTEM 750/753 I/O
modules
• ST3: a field side power ground interface
• ST4: a field side power input interface
• ST5: a field side power input interface
Only the Industrial Ethernet interface is described in this guide. For information concerning the
standard interfaces, refer to the ThinkIO-Duo Hardware Guide, ID: 36087.04.

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2.2 X12/X13 Industrial Ethernet
This dual fieldbus interface is optional and is exclusive of the other fieldbus interfaces available
with the ThinkIO-Duo. If installed, they are the only fieldbus interfaces available. The connec-
tors for these interfaces are 8-pin, RJ-45 connectors.
The following figure and table provide pinout information for these interfaces.
Each of these interfaces is provided with two status LEDs:
• LNK: is on (green) when a link has been established
• RX/TX: flashes (amber) when there is activity on the link
Figure 2-1: X12/13 Ind. Eth.
Interfaces
Table 2-1: X12/13 Ind. Eth. Interfaces
SIGNAL PIN
TX+ 1
TX- 2
RX+ 3
-4
-5
RX- 6
-7
-8
18

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Monitor and Control (M/C)
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3. Monitor and Control (M/C)
3.1 ThinkIO-Duo / Industrial Ethernet LEDs
The ThinkIO-Duo has eight LEDs visible from the front of the ThinkIO-Duo for indicating various
operational status information. Typical indicators are implemented along with POST code indi-
cations during power-up and operation.
Only one type of LED is used for all LED ports. For maximum flexibility, a multi-color, red and
green, LED is used. The architecture of this LED type permits the red and green color LEDs to
be driven in parallel thus providing a kind of amber (or yellow) color.
3.2 Modes of Operation
The different modes of operation for the LED port can be grouped into:
• POST, and
• Operational
In the operation mode, the LEDs are mapped from left to right: IDE/PWR, TEMP, KBUS, APPL,
SF, BF, RSV, SYS.
In the POST mode, the first four LEDs from left to right form a 4-bit wide port to display POST
codes in binary format (nibble multiplexed). The right most of these four LEDs is the least sig-
nificant bit for POST code representation. POST mode is entered by default on power-up.
The POST code itself is divided into two nibbles: low = D[3...0], high = D[7...4]. Output of the
low nibble is in red, the high nibble is green. Together they make up one byte of information.
For detailed information concerning the POST codes, refer to the ThinkIO-Duo BIOS Guide.
How to Read the 8-Bit POST Code
The following is an example of the status LEDs’ operation if BIOS POST configuration is en-
abled.
Table 3-1: POST Code Example
IDE/POWER TEMP KBUS APPL RESULT
HIGH NIBBLE off (0) on (1) off (0) off (0) 0x4
LOW NIBBLE off (0) off (0) off (0) on (1) 0x1
POST CODE 0x41

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3.3 Status Indications - PROFINET Controller
The following table provides an overview of the functions indicated by the various LEDs. For
detailed information concerning LED operation for the K-Bus refer to the ThinkIO-Duo Hardware
Guide, ID: 36087.04.
The APPL and KBUS LEDs are also used during the pre-POST phase for displaying active
RESET (APPL, red when reset active) and POWER GOOD (KBUS, red when power not good)
The following table provides detailed descriptions of the operational status LEDs for the
Industrial Ethernet fieldbus.
Table 3-2: ThinkIO-Duo LED Functions - PROFINET Controller
INDICATOR FUNCTION
IDE/Power Status indication for IDE (CompactFlash) activity and main input power to the ThinkIO-Duo.
Color: green; state: on steady; driven when main input power is applied and IDE is inactive.
Color: red; state: on steady; driven when main input power is applied and IDE is active.
The LED indication toggles between green and red when IDE activity occurs.
TEMP Status indication of a Thermal Alarm for the CPU.
Color: amber; state: on steady; driven when the CPU temperature exceeds 100°C.
Color: red; state: on steady; driven when the CPU temperature exceeds 125°C.
KBUS Operational status indication of the WAGO interface module (K-Bus) for WAGO-I/O-SYSTEM
750/753 modules.
Refer to section 3.6 for further information concerning the usage of this LED.
APPL Free programmable User LED
Color: green, red, amber; state: off, on steady, flashing
SF Status indication required by PLC/Fieldbus applications
Color: red; state: off, on steady, flashing
BF Status indication required by PLC/Fieldbus applications
Color: green; state: off, on steady, flashing
RSV Reserved
SYS Status indication required by PLC/Fieldbus applications
Color: green, amber; state: off, on steady, flashing

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Table 3-3: Industrial Ethernet - PROFINET Controller
LED COLOR STATE DESCRIPTION
SF RED OFF No error
ON No valid Master license (together with BF: red ON)
FLASHING
(2 Hz/sec)
System error: Invalid configuration, Watchdog error, or internal error
BF GREEN OFF No error
ON No connection: no link,
or
No valid Master license (together with SF: red ON)
FLASHING
(2 Hz/sec)
Configuration fault: not all configured IO-devices are connected
SYS - OFF Controller does not have power supplied, or hardware is defect
AMBER ON Bootloader is waiting for boot procedure
AMBER FLASHING
(1 Hz/sec)
Device indicates a boot error
GREEN ON Operating system running

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