Kummert CamFlex 9900 User manual

Instruction Manual
CamFlex®
Art.-No. 9900

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Contents
1 General Information
1.1 About the Manual ..............................................................................................3
1.2 Manufacturer .....................................................................................................3
1.3 Explanation of Symbols Used............................................................................3
1.3.1 Safety Instructions ....................................................................................3
1.3.2 Tips and Recommendations .....................................................................4
1.4 Limitation of Liability ..........................................................................................4
1.5 Copyright ...........................................................................................................4
1.6 Warranty Conditions ..........................................................................................4
2 Safety
2.1 Proper Use ........................................................................................................4
2.2 Basic Risks ........................................................................................................5
2.3 Behaviour in the Event of Danger and Accidents ..............................................6
2.4 Responsibility of the Owner...............................................................................6
2.5 Personnel Requirements ...................................................................................7
2.5.1 Qualifi cations ............................................................................................7
2.5.2 Training.....................................................................................................7
2.6 Personal Protective Equipment .........................................................................7
2.7 Spare Parts........................................................................................................8
3 Specifi cations
3.1 Specifi cations Push Rods/Reels H-XL75 and H-XXL100.................................. 8
3.2 Specifi cations CamFlex®....................................................................................9
4 Overview and Brief Description
4.1 Overview CamFlex®...........................................................................................9
4.2 Brief Description CamFlex®.............................................................................10
4.3 Overview Push Rods/Reels H-XL75 and H-XXL100 .......................................10
4.4 Brief Description Push Rods/Reels H-XL75 and H-XXL100............................10
5 Transport, Packaging and Storage
5.1 Safety Instructions for Transport...................................................................... 11
5.2 Inspection upon Receipt .................................................................................. 11
5.3 Packaging........................................................................................................ 11
5.4 Storage ............................................................................................................12
6 Mounting and Dismounting the Camera
6.1 Safety Instructions for Mounting/Dismounting the Camera .............................12
6.2 Mounting/Dismounting the Camera .................................................................12
7 Initial Operation
7.1 Putting the Camera into Operation ..................................................................14
7.2 Working with the Camera ................................................................................14
7.2.1 Normal Operation Mode .........................................................................14
7.2.2 Halt Position Operation Mode.................................................................14
7.2.3 Calibrating the Camera...........................................................................15
7.2.4 Pulling Back the Camera ........................................................................15
7.3 Work Conclusion..............................................................................................15
8 Cleaning and Maintenance
8.1 Cleaning and Maintenance CamFlex®.............................................................16
8.2 Cleaning and Maintenance Push Rod/Reel.....................................................16
9 Troubleshooting....................................................................................................16
10 Disposal.................................................................................................................17
11 Accessories...........................................................................................................18

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1 General Information
1.1 About the Manual
This manual ensures the safe operation of the device. The manual is an integral part of the
product and must be kept with the device, immediately accessible for any personnel.
All personnel are to carefully read and understand the manual before taking up work. As a
precondition for safe operation, all safety instructions and operational procedures given in
this manual must be observed.
Furthermore, the local accident prevention regulations and safety provisions applicable for
the device’s range of use are to be heeded.
Illustrations in this manual are intended to better represent the facts explained and may
differ from the actual design of the device.
1.2 Manufacturer
Address: Contact:
Kummert GmbH Phone: [phone] - 9727 - 0
Albert-Einstein-Str. 8 Fax: [phone] - 9727 - 900
D - 97447 Gerolzhofen Email: [email protected]
Internet: www.kummert.de
1.3 Explanation of Symbols Used
1.3.1 Safety Instructions
Safety instructions in this manual are indicated by means of symbols. The safety instruc-
tions are being preluded by signal words, which express the extent of the hazard.
NOTE
This combination of symbol and signal word identifi es a possibly
dangerous situation, which may cause damage to property and
environment if not avoided.
Warning!
This combination of symbol and signal word identifi es a possibly dangerous
situation, which may cause death or severe injuries if not avoided.
Caution!
This combination of symbol and signal word identifi es a possibly dangerous
situation, which may cause minor or slight injuries if not avoided.

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1.3.2 Tips and Recommendations
1.4 Limitation of Liability
All information and instructions given in this manual were compiled in consideration of
applicable standards and regulations, the current state-of-the-art technical development
and our long-term insights and experiences.
The manufacturer is not liable for damage in the following cases:
• nonobservance of this manual
• improper use of the device
• assignment of untrained personnel
• unauthorized modifi cations
• technical alterations
• use of unauthorized spare parts
The manual was translated to the best of our knowledge. However, we are not liable for any
translation errors. The German version of this manual overrides any translation.
In case of special versions, utilization of additional ordering options or newest technical
modifi cations, the actual scope of delivery may differ from the product explained and illu-
strated in this document. If you have any questions, please contact the manufacturer.
1.5 Copyright
The contents of this manual are protected by copyright and may be utilized only for work
on or with the device. Any improper use is prohibited without the manufacturer’s written
certifi cate of release.
1.6 Warranty Conditions
The warranty conditions are included in the manufacturer’s General Terms and Conditions,
which you can fi nd under www.kummert.de
2 Safety
2.1 Proper Use
The camera CamFlex®is solely intended to be used for the inspection of cleaned private
sewer and drains connections in combination with original accessories and components
made by Kummert GmbH.
Observing all instructions given in this manual constitutes yet another aspect of proper use.
Any use of the device beyond and/or other than the above specifi ed application is conside-
red improper use.
Tip
This symbol highlights useful tips and information for an effi cient and trouble-
free operation of the device.

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2.2 Basic Risks
The following chapter lists residual risks which remain, even when the device is used in a
proper manner.
To reduce the risk of personal injuries and property damage and avoid dangerous situa-
tions, the safety instructions listed below as well as the safety instructions listed in the
sections to come are to be observed strictly!
Warning!
Risk of blinding by LEDs!
If the camera is outside of a pipe, its LEDs may blind you and others. Therefore:
- Never point the camera light at passing vehicles!
- Never look directly into the camera light or point the camera at an individual’s
eyes!
Warning!
Risk of injury from push rod!
The push rod is a glass-fi ber reinforced plastic rod. By reason of energy stored
in the rod, it may suddenly lash out, e.g. when the rod has gotten stuck.
- Keep the rod as short as possible outside of the pipe to be inspected.
- Reel the push rod in immediately after use.
Caution!
Risk of injury from dirt and scattered objects!
Dirt and scattered objects constitute slip and stumble hazards. Falling accidents
may cause injuries. Therefore:
- Always keep work area clean.
- Remove objects no longer needed from work area, particularly from ground
level.
- Mark unavoidable stumble-risk areas with noticeable tape.
Warning!
Hazard of chemical or biological materials/liquids!
When inspecting pipes that hazardous materials/liquids run through, observe
the following:
- Start the inspection only once it has been determined that no danger will
arise from the materials or liquids.
- Rinse pipes before the inspection with a suitable liquid (e.g. water).
- Adhere to the Material Safety Data Sheets (MSDS) on the chemical or
biological materials/liquids.
- Clean the push rod thoroughly after each use.

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2.3 Behavior in the Event of Danger and Accidents
First-aid equipment (fi rst-aid kit, eye rinsing bottle, etc.) and a fi re extinguisher must be
stored in close proximity. All personnel must be familiar with the use and location of safety,
accident reporting, fi rst-aid and rescue equipment. This ensures the prevention of dangers
and the best possible help in the event of accidents.
The device requires a responsible and circumspect operation. Incorrect operation or
operation by unauthorized individuals endangers others.
2.4 Responsibility of the Owner
Owner is the person, who him-/herself operates the device for industrial or business
purposes or leaves the device to a third party to be used, and who, during the device’s
operation, bears legal product responsibility for the protection of the operator, all
personnel or third parties.
Owner responsibilities
The device is being deployed in the industrial fi eld. Therefore, the owner of the device is
required to comply with occupational safety regulations.
In addition to the safety instructions in this manual, the regulations for safety and accident
prevention, as well as the environmental regulations, effective at the device’s area of
application must be observed.
Furthermore, the following applies:
• The owner is to gather information on the applicable occupational safety regula-
tions and to identify additional risks, which result from specifi c working conditions at
the device’s place of operation, in a risk assessment. In a company directive, the
owner is to specify any additional procedure and safety instructions resulting from
the risk assessment.
• During the device’s entire time of operation, the owner is to verify, whether the
company directives issued by him/her comply with the current version of regula-
tions, and to conform them if necessary.
Warning!
Explosion hazard!
The device is not explosion-proof. Therefore:
- Never operate the device in an explosive atmosphere. In this context, also
make sure that the pipes to be inspected do not contain or leak explosive
gases/liquids.
Warning!
Electrical hazard!
Electric current can cause severe injuries or death. In case of damaged insulati-
on or other components, there is a risk of death by electric shock. Therefore:
- Always disconnect the camera from the push rod or the reel from the base
unit before performing work on the camera (e.g. cleaning it).

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• The owner must precisely direct and defi ne the responsibilities in respect of
installing, operating, trouble-shooting and cleaning the device.
• The owner is to ensure that all individuals handling the device have read and
understood this manual. Furthermore, the owner must periodically train all
personnel and inform them about the dangers.
• The owner has to provide the personnel with the necessary protective equipment
and must require the mandatory wear thereof.
Furthermore, the owner bears responsibility that the device is in a technically sound state
at all times. Therefore the following applies:
• The owner is to ensure that the instructions on transporting, storing and cleaning
the device are being observed as described in this manual.
2.5 Personnel Requirements
2.5.1 Qualifi cations
Only individuals who can be expected to do their work in a reliable manner are authorized
to work on or with the device. Individuals, whose reactions are impaired, e.g. by drugs,
alcohol or medication, are not authorized.
2.5.2 Training
The owner must periodically train all personnel. For best-possible tracking purposes,
training minutes must be drawn up with the following minimal contents:
• date of training
• name of trainee(s)
• training objectives
• name of trainer
• signatures of trainee(s) and trainer
2.6 Personal Protective Equipment
Personal Protective Equipment protects individuals against occupational health and safety
infringements.
Throughout work with or on the device, all personnel are required to wear their personal
protective equipment, which is, in particular, being pointed out in the individual chapters of
this manual.
Warning!
Risk due to insuffi ciently qualifi ed individuals!
Insuffi ciently qualifi ed individuals cannot assess the risks when handling the
device and subject themselves and others to the risk of severe or deadly inju-
ries.
- All work must be conducted by qualifi ed individuals only.
- Insuffi ciently qualifi ed individuals must be kept out of the work area.

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Description of personal protective equipment:
Protective Gloves
Protective gloves protect hands against friction, abrasions, punctures or deeper injuries,
as well as contact with hot surfaces.
2.7 Spare Parts
Spare parts can be obtained from authorized dealers or directly from the manufacturer
(see chapter “1.2 Manufacturer”).
3 Specifi cations
3.1 Specifi cations Push Rods/Reels H-XL75 and H-XXL100
Warning!
Risk of injury due to using incorrect spare parts!
The use of incorrect or faulty spare parts may pose a risk to the personnel, as
well as cause damage, malfunctions or breakdown. Therefore:
- Use only original spare parts supplied by or spare parts authorized by the
manufacturer.
- Always contact the manufacturer in case of questions.
Information
Loss of warranty!
Use of unauthorized spare parts will void the manufacturer’s warranty.
H-XL75 H-XXL100
Weight: 12 kg 15 kg
Diameter: 9 mm 9 mm
Length: 75 m 100 m
Reel diameter: 67 cm 67 cm
Meter counter: refl ex light barriers and micro controller
Brake: adjustable freewheel brake, reel lock
Bending radius: max. 250 mm
Storage temperature: 0° to +50° C
Operating temperature: 0° to +40° C

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3.2 Specifi cations CamFlex®
4 Overview and Brief Description
4.1 Overview CamFlex®
Weight: 1050 g
Diameter: 72 mm
Length: 30 cm
Camera: ¼“ Color-CCD; 0.5 Lux; 350 lines
Lens: 2.4 mm
Focus: controlled by motor
Range of use: DN100 to DN200
Bending range: 90° in all directions
Depth of fi eld: 5 mm to infi nite
Illumination: 18 white high-power LEDs
Sealing: O-rings, waterproof up to 1 bar
Storage temperature: 0° to +50° C
Operating temperature: 0° to +40° C
Special features: automatic self-leveling
slope measurement with 0.1° accuracy loss
gyro sensor for taking bend measurements
1 connecting socket
2 bellows
3 camera head
4 lens with LEDs
5 carrying case

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4.2 Brief Description CamFlex®
The camera CamFlex® was specifi cally developed for the inspection of branched sewer
systems. It stands out due to its capacity to bend itself from a straight position to a 90°
angle. Thus, nearly all laterals from DN100 to DN200 can be navigated. The vermicular
camera also moves through bends easily. Even 90° bends are possible from DN125.
The CamFlex®has another strong point in its outstanding stability. The concave shape
minimizes the outer shell’s wear and tear as it reduces the contact area in the pipe. Fur-
thermore, the high-tech materials used protect the camera’s interior.
During the inspection, the CamFlex® facilitates a constant upright image for a best pos-
sible orientation. The integrated sensors collect all data for creating an automatic and
real-time 3D pipe plan. Perfectly illuminated images in excellent quality are the key to a
sophisticated CCTV inspection.
In-between uses and during transport, the camera is optimally protected in the supplied
carrying case.
4.3 Overview Push Rods/Reels H-XL75 and H-XXL100
1 push rod
2 reel basket
3 reel lock
4 freewheel brake
5 tubular
6 connecting plug
7 reel fastening hooks
4.4 Brief Description Push Rods/Reels H-XL75 and H-XXL100
The reel H-XL75 consists of a 75-meter push rod, the reel H-XXL100 of a 100-meter push
rod. This rod is made of glass-fi ber-reinforced plastic with a thickness of 9 mm.
An integrated impulse transmitter facilitates a precise length measurement in connection
with a micro controller. The adjustable freewheel brake prevents unwanted coasting of
the push rod during an inspection. Furthermore, a tubular attached to one side of the reel
houses the mounted camera.
All cameras and push rods in the Kummert CamMobile® line are interchangeable. Howe-
ver, to guarantee optimal push performance and pipe bend mobility, the manufacturer’s
recommendations for the combination of camera and push rod should be followed:
DN100 and up = push rod H-XL75 + CamFlex® or push rod H-XXL100 + CamFlex®