Kusam-meco KM-CAL-905 User manual

Contents Page
1. Introduction ............................................................................................1
2. Contact Us ..............................................................................................2
3. Standard Accessories ...........................................................................3
4. Safety Information .................................................................................3
5. Familiar With the Calibrator ..................................................................6
5.1 Measurement/Source Terminals ........................................................7
5.2 Keys ..................................................................................................9
5.3 Display Screen ................................................................................11
6. Before Starting source / measurement .............................................13
7. Source...................................................................................................19
7.1 Connecting Cables to Terminals .....................................................20
7.2 Sourcing DC Voltage .......................................................................22
MULTIFUNCTION PROCESS
CALIBRATOR
Users Manual
AN ISO 9001:2008 COMPANY
MODEL - KM-CAL-905

7.3 Sourcing DC Current ......................................................................22
7.3.1 Manual Set 25%, 100% 4-20 mA Function .......................................23
7.3.2 Auto-stepping and auto-sweeping 4-20mA function .........................23
7.3.3 mA% display ................................................................................25
7.3.4 4-20 mA simulate transmitter source ..............................................25
7.4 Sourcing Resistance .......................................................................26
7.5 Simulate Sourcing TC .....................................................................27
7.5.1 Temperature Monitor Function ......................................................29
7.6 Sourcing RTD ..................................................................................29
7.6.1 Temperature Monitor Function .......................................................29
7.7 Sourcing Frequency .......................................................................31
7.8 Sourcing Number of Pulses ............................................................32
7.9 Sourcing Contact ............................................................................35
7.10 Sourcing Pressure ........................................................................36
7.10.1 Auto-hold of pressure source ......................................................38
7.11 Zero-off function ............................................................................38
8. Measurement .......................................................................................39
8.1 Connecting Cables to Terminals ....................................................40
8.2 Measuring DC Voltage ....................................................................42
8.3 Measuring DC current ....................................................................43
8.3.1 mA% Display ................................................................................43
8.3.2 Using As 24-V Loop Power Supply .................................................43
8.4 Measuring Resistance ....................................................................44
8.5 Measuring Temperature with Thermocouple (TC) ..........................44
8.5.1 Using RJ Sensor ..........................................................................45
8.5.2 Temperature Monitor Function ......................................................45
8.6 Measuring Temperature with RTD ...................................................46
8.6.1 Temperature Monitor Function .......................................................46
8.7 Sourcing Frequency .......................................................................47
8.8 Sourcing Number of Pulses ............................................................47
8.9 Sourcing Contact ............................................................................48
8.10 Sourcing Pressure ........................................................................48
8.11 Auto-hold of pressure source .............................................49
8.12 Zero-off function ............................................................................50
9. Environmental Temperature ...............................................................50
10. Factory Default ....................................................................................50
10.1 Setting Auto-power off time ..........................................................50
10.2 Setting Backlight time ...................................................................51
10.3 Setting temperature unit ...............................................................52

10.4 Setting frequency ..........................................................................52
10.5 Factory default ..............................................................................52
11 Adjusting Measurement Functions ...................................................53
11.1 Adjusting all ranges of the DC Voltage .........................................55
11.2 Adjusting Frequency .....................................................................55
11.3 Adjusting 50mA DC Current ..........................................................56
11.4 Adjusting all ranges of ohms ......................................................57
12 Adjusting Source Functions ...............................................................58
12.1 Adjusting Voltage Source ...............................................................60
12.2 Adjusting Current Source ..............................................................61
12.3 Adjusting Resistance Source .........................................................63
13 Replacing Batteries or Fuse : .............................................................65
14 How to use the charger .......................................................................66
15 Maintenance .........................................................................................67
15.1 Cleaning the Calibrator ..................................................................67
15.2 Calibration or Sending to the Service Center ................................67
15.3 Replacement of Parts ...................................................................68
16 Options .................................................................................................71
17 Specification and Capacitance of External Pressure Module .........71
18 Specifications ........................................................................................75
19 Points for Attention to Use of Operation Instruction .......................86

Table Page
Table 1 Source and Measurement Function .............................................................1
Table 2 Explanation of International Electrical Symbols .........................................4
Table 3 Measurement / Source Terminals ..................................................................8
Table 4 Functions of the Keys ...................................................................................10
Table 5 Adjustment Points of Measurement Functions ..........................................53
Table 6 Adjustment Points of Source Functions .....................................................59
Table 7 Replacing parts .............................................................................................70
Table 8 Options ...........................................................................................................71
Table 9 APM-S Pressure Module Specification ........................................................72
Table 10 APM-H Pressure Module Specification .......................................................74
Figure Page
Figure 1 Entire Graph ..................................................................................................6
Figure 2 Measurement / Source Terminals .................................................................7
Figure 3 Key ..................................................................................................................9
Figure 4 Typical LCD Display .....................................................................................12
Figure 5 Sourcing DC voltage, TC, frequency, pulse and contact .........................20
Figure 6 Sourcing DC Current ...................................................................................21
Figure 7 Sourcing Resistances and RTD ................................................................21
Figure 8 4-20 mA simulate Transmitter source ........................................................25
Figure 9 Connection methods based on 3w and 4W ...............................................27
Figure 10 Sourcing Pressure ......................................................................................36
Figure 11 Measuring DC voltage, ohms, frequency, continuity and contact .........40
Figure 12 Measuring DC current ................................................................................40
Figure 13 Measuring TC ..............................................................................................41
Figure 14 RTD signal with 3w method ........................................................................41
Figure 15 Using 24V loop power circuit supply .........................................................44
Figure 16 Calibrating DC voltage and frequency........................................................54
Figure 17 Calibrating DC current 50mA ......................................................................56
Figure 18 Calibrating all ranges of ohms ...................................................................57
Figure 19 Adjusting Voltage Source ...........................................................................60

Figure 20 Adjusting current source ............................................................................61
Figure 21 Adjusting resistance source ......................................................................63
Figure 22 Replacing batteries and fuses ....................................................................65
Figure 23 Replacing parts ...........................................................................................69
Figure 24 Options ........................................................................................................71
Multifunction Process Calibrator
1. Introduction
This multifunction process calibrator (the calibrator in the following) is a handheld, battery-operated instrument
that measures and sources electrical and Physical parameters. (See Table 1)
Table 1 Source and Measurement Function
Note : indicating simultaneous use is allowed.
indicating simultaneous use is not allowed.
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DCI CONT.CONTACTPRESSURERTDOHMDCV
DCV
DCV
RAMP ON
RAMP OFF
OHM
FREQ
PULSE
CONTACT
TC
RTD
PRESSURE
Measurement
Function
Measurement
Function
Sourcing
Function LOOP
ON
LOOP
OFF TC
FREQ
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Except the functions listed in Table 1, the calibrator has the following features as well.
Youcanoperatethemeasurementandsourcefunctionsimultaneously.TheLCDscreenisdividedinto two
separatedistricts,whoseupperpartdisplaysmeasurementinformationandlowerpartdisplaysource
information.
TCmeasurement/sourcterminalsandbuilt-inleadconnectorofsametemperature(RJcompensationwith
auto-referencejointpoint)
Manualstepsourceandauto-stepandsweeping-stepsource
Roomtemperaturemonitoringunderanyoperation.
Measurement/sourcetemperaturemonitoringfunction.
Measurement/sourcemA%display.
Measurementwave-filterfunction.
Measurementmanual-holdingfunction.
Pressuresourceauto-holdingfunction.
2. Contact Us
Topurchaseparts, obtainoperationhelporaddressof thevendororservicecenternearestto you,pleasecallus
orvisitourweb(seethebottonpageoftheManual.)
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3. Standard Accessories
Make sure that the package contains all the accessories listed below. And if you find they are damaged or
any of them is missing, please contact the vendor from which you purchased the product as soon as possible
. Refer to the replacing part list in 15.3 in the Manual if you want to order the replacing parts.
Two set of Industrial testing Lead (CL727220)
A set of Testing Lead (Tp727110)
A set of Alligator Clip (CC807130)
A quick reference guide
A User's Manual
One Fuse 50mA/250V
One Fuse 63mA/250V
4. Safety Information
For the correct and safe use of the instrument, be sure to follow the cautionary notes stated in this manual
whenever handling the instrument. The Company shall not be held liable for any damage resulting from use
of the instrument in a manner other than prescribed in the cautionary notes.
A ! Warning identifies conditions and actions that pose hazards to the user; a Caution identifies conditions.
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and actions that may damage the meter or the equipment under tet.
Refer to Table 2 for the explanation of the international electric symbols adopted by the calibrator or the
user's manual. Table 2 Explanation of International Electrical Symbols
Warning
To avoid possible electric shock or personal injury :
Do not apply more than the rated voltage, as marked on the calibrator, between terminals or between
any terminal and earth ground.;
Beforeuse,verifythemeter'soperationbymeasuringaknownvoltage;
Followallequipmentsafetyprocedures;
Donotconnecttheprobeofthetestingleadwithanylivepowerwhentheotherendhasbeeninserted
intthecurrentjack;
Donotusethemeterifitisdamaged.Beforeusingthemeter,inspectthecase.Lookforcracksor missing
plastic.Payparticularattentiontotheinsulationsurroundingtheconnectors;
Selecttheproperfunctionandrangeforthemeasurement.
Makesurethebatterydoorisclosedandlatchedbeforeoperatingthemeter.
Removetestleadsfromthemeterbeforeopeningthebatterydoor;
Inspectthetestleadsfordamagedinsulationorexposedmetal.Checktestleadcontinuity.Replace
damagedtestleadsbeforeusingthemeter; 4
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EARTH GROUND WARNING
INFORMATION
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When using the probes, keep fingers behind the finger guards on the probes;
Connect the common test lead before connecting the live test lead. When disconnecting test leads,
disconnect the live test lead first.
Do not use the meter if it operates abnormally. Protection may be impaired. When in doubt, have the
meter inspect.
Do not operate this instrument in areas where inflammable or explosive gases or vapor exists. It is
extremely hazardous to use the instrument under such environments;
Do not operate the meter around explosive gas, vapor, or dust;
When use the pressure module, do make sure the process pressure line is shut off and depressurized
before connecting or disconnecting the pressure module;
Use only type 4 AAA batteries, properly installed in the meter case, to power the meter;
Do disconnect the testing lead before shifting to different source or measurement functions;
When servicing the meter, use only specified replacement parts.
To avoid false reading, which could lead to possible electric shock or personal injury, replace the
batteries as soon as the low battery indicator ( ) appears.
Cautions
To avoid possible damage to meter or to equipment under test :
Disconnect the power and discharge all high-voltage capacitors before testing resistance or continuity.
Use the proper jacks, functions, and ranges for the measurement or source operation.
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5 Familiar With the Calibrator
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Figure 2 Entire Graph
5.1 Measurement / Source Terminals
Figure 2 shows the measurement / source terminals of the calibrator. Table3 explains their use.
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Figure 2 Measurement / Source Terminals

Table 3 Measurement / Source Terminals
Function
All the Common (return) (-) terminal of measurement
function.
Measurement Signals (+) : DCV, OHM, FREQ, TC, RTD,
SWITCH, CONT.
Measurement Signals ( + ) : DCmA
3W Terminal : measurement terminal of th 3W OHM,
RTD
LOOP Terminal : + 24VDC Loop Power Terminal
Source Signals : ( + ) DCmA
Source Signals : ( - ) OHM, RTD
All the Common (return) (-) terminals of source function
Source Signal : (+) DCV, OHM, TC, RTD, XMT, FREQ,
CYC, SWITCH.
Source Signal : (-) DCmA
Terminals
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
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5.2 Keys
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Figure 3 shows keys of the calibrator. Table 4 explains their use.
Figure 3 Keys

Table 4 Functions of the keys
No.
1~5
6~10
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Name
Source value set key
Source value set key
Measurement ON key
Source ON key
Power key
Backlight
Measurement FUNC key
Source FUNC key
TEMP key
ZERO key
Measurement RANGE Key
Source RANGE key
Function
Increment of source set point
Decrement of source set point
Turn on or off measurement function
Turn on or off source function.
Turn on or off the power
Turn on or off the backlight
Select measurement function.
Select source function
Turn on or off room temperature monitoring
function In TC source or measurement function,
turnon or off the RJ compensation function.
Set the source value of zero-point.
In pulse source function, set the pulse number.
Select measurement range.
Measurement mA and percentage shifting.
Select source range
Source mA and percentage shifting
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25
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AVG key
25/100% key
HOLD key
START Key
LOOP key
key
Measuring average value
Relative measured value of pressure
In mA source function, select 25% or 100%
manual Step output mode.
In pulse number, frequency or switch source,
set the frequency value.
Measured value holding
Source pressure and measure contact simuitaeously,
releasing the locked pressure reading.
Source auto-pulse number, turn on mA auto-
stepping or sweeping function.
Convert the sourced TC temperature and mV,
the sourced RTD temperature and the Ohm.
24V Loop circuit power
Convert the measured TC temperature and the mV, the
measured RTD temperature and the Ohm
In DCmA source function, select the auto-wave mode
In frequency or pulse source, set the source amplitude.
5.3 Display Screen
Figure 4 shows a typical display screen.

a: Battery level indicator
b: Measurement
c: Measurement function on
d: Measurement function off
e: Average value for measurement
f: Display - hold for measured value
g: Switch measurement
h: Zone of room temperature
i: Beeper of measurement continuity
j: Measured value
k: Unit of measured value
l: Divide line of measured and source mode displays. Figure 4 typical LCD display
m: Types of RTD measurement / source
n: Divide line of measurement and source mode displays.
o: Types of TC measurement On
p: Reference Junction Compensation On
q: 24V Loop Power Supply on
r: Source
s: Source function on
t: Source function off
u: Set- point for source.
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v: Set information for source
w: Unit of set -point for source
x: Measurement pressure reading zero off
y: Source pressure reading zero off.
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6 Before starting source / measurement
Operating Precautions
Precautions for Safe Use of the instrument
When using the instrument for the first time, be sure to read the instructions given in Section Four Safety
information.
Do not open the instrument's case.
Contact the vendor from which you purchased the instrument, for a service of inspecting or adjusting the
internal assembly.
In case of failure.
Should the instrument begin to emit smoke, give off an unusual odor, or show any other anomaly,
immediately turn off the POWER key. If you are using an Charger, disconnect the plug from the wall
outlet. Also cut off power to the object under test that is connected to the input terminals. Then, contact
the vendor from which you purchased the instrument.
Charger
Use an Charger dedicated to the instrument. Avoid any load on the Charger, or prevent any heat-emitting
object from coming into contact with the charge.
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Before carrying around the instrument turn off power to the object under test, and then the POWER key
of the instrument. If you are using an Charger, disconnect the power cord from the wall outlet. Finally,
detach all lead cables from the instrument. Use a dedicated carry case when transporting the instrument.
Donotbringanyelectrifiedobjectclosetotheinputterminals,sincetheinternalcircuitmaybedestroyed
Donot applyany volatilechemical totheinstrument's caseor operationpanel. Donot leavethe instrumentin
contactwithanyproductmadeofrubberofvinylforaprolongedperiod.Becarefulnottoletasolderingironor
any other heat-emitting object come into contact with the operation panel, as th panel is made of
thermoplasticresin.
Before cleaning the instrument's case or operation panel disconnect the power cord plug from the wall
outlet if you are using an Charger. Use a soft, clean cloth soaked in water and tightly squeezed to gently
wipe the outer surfaces of the instrument. Ingress of water into the instrument can result in malfunction.
If you are using an Charger with the instrument and will not use the instrument for a prolnged period,
disconnect the power cord plug from the wall outlet.
For handling precautions regarding the batteries, see "Installing or Replacing the Batteries."
Never use the instrument with the cover of the battery holder opened.
Environmental Requirements
Use the instrument in locations that meet the following environmental requirements :
Ambient temperature and humidity. 0
Ambient temperature range : 0 to 50 C
Ambient humidity range : 20 to 80% RH. Use the instrument under non-condensing condition.
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General Handling Precautions
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Do not use the instrument in locations that are
lExposed to direct sunlight or close to any heat source.
lExposed to frequent mechanical vibration.
lClose to any nose source, such as high-voltage equipment or motive power sources.
lClose to any source of intensive electric or electromagnetic fields.
lExposed to large amounts of greasy fumes, hot steam, dust or corrosive gases.
lExposed to unstable or a risk of explosion due to the presence of flammable gases.
Note :
lUse the instrument under the following environmental conditions if precise source or measurement is
your requirement. 0
Ambient temperature range : 23+5 C;
Ambient humidity range : 20 to 80% RH (non-condensing) 0 0
lWhen using the instrument within a temperature range of 0 to 18 C or 28 to 50 C, add a value
based on the temperature coefficient shown in Chapter 18 "Specifications" to the given accuracy rating.
lWhen using the instrument at an ambient humidity of 30% or lower, prevent electrostatic charges from
being produced, by using an antistatic mat or any other alternative means.
lCondensation may occur if you relocate the instrument from places with low temperature and humidity to
places with high temperature and humidity, or if the instrument experiences any sudden temperature
change. In that case, leave the instrument under the given ambient temperature for at least one hour to
ensure that the instrument is free from condensation, before using the instrument.
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Installing or Replacing the Batteries
Warning
To avoid electrical shock, always remove the source or measurement lead cables from the object under test,
as well as from the instrument itself.
Caution
lTo avoid the risk of fluid leakage or battery explosion, install batteries with their positive and negative
electrodes correctly positioned.
lDo not short-circuit the batteries.
lDo not disassemble or heat the batteries or throw them into fire.
lWhen replacing batteries, replace all of the four batteries at the same time with new ones from the same
manufacturer.
lIf the instrument will not be used for a prolonged period, remove the batteries from the instrument.
Step 1 : Remove the lead cables and charger and turn off the calibrator before you begin installing
batteries.
Step 2 : Remove the battery holder cover by sliding it in one-quarter counterclockwise direction and turn off
the calibrator.
Step 3 : Install four alkaline batteries of same type in the battery holder with their positive and negative
electrodes positioned correctly as indicated on the holder.
Step 4 : After replacement, reattach the battery holder cover.
Indication of Battery Level
The battery replacement indicator shows the battery level in five steps according to the measured voltage of
the batteries.
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Full battery :
The battery level is below 50% full :
The battery level is below 25% full :
Low battery:
The dictation flashes in sequence when getting charged.
Notethatthebatteryreplacementindicatorisdrivenbydirectlymeasuringthebatteryvoltagewhenthecalibrator
is in actual operation. Consequently, the indicator may read differently depending on the battery load condition
(e.g. the load condition of the source output or on/off state of the measurement function) if the batteries are too
low. If the calibrator will be used under a wide variety of conditions, it is advisable that the battery replacement
indicatorbe verifiedunder heavyloads (MEASURE modeis onand theSOURCE modeis setto the20 mA/10V
output.)
Connecting the Charger
Warning
lMakesurethevoltageoftheACpowersourcematchestheratedsupplyvoltageoftheCharger,before
connectingtheChargertotheACpowersources.
lDonotuseanyChargerotherthanthededicatedChargerfromtheCompany
lDonotchargenonNi-Cd,Ni-MHbatteriesorwastedbatteries.

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Step 1 : Make sure the calibrator is turned off.
Step 2 : Insert the plug of the Charger into the Charger connection jack.
Note :
lTurn off the calibrator before connecting or disconnecting the Charger fromAC power, plugging in/out
the Charger connection jack.
lPlug out the Charger from the Charger connection jack of the calibrator when discharging.
lDo not charge the calibrator without any battery in.
Turning On the Power.
Pressing the Power key once when the power is off turns on the calibrator.
Pressing the Power key for 2 seconds turns off the calibrator.
Turning On/Off MEASURE Mode
The measurement function is in off state after turning on the calibrator.
lIf the MEASURE function is not needed and therefore turned off, power to the measurement circuit is
also turned off within the calibrator. Thus, you can save on battery power if the calibrator is running on
batteries.
lTurning off the MEASURE function causes the on-scren measured value to disappear, and the "OFF"
indicator appears on the display simultaneous.
lTo resume measurement when MEASURE function is off, press the key once again.
Automatic Power-off
When the calibrator is running on batteries and no key is operated for approximately ten minutes, the calibrator
turnsoffautomatically.Theautomaticpower-offtimecouldberesetinthefactorydefaultparts,seeChapter10
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"Factory Default"
Turning on/off the Backlight
The LCD can be backlit. Pressing the key turns on the backlight, while pressing the key once again turns it
off.
This feature makes it easier for you to view the LCD when operating the calibrator in dark places or when
carrying out source or measurement. Battery life shortens when the calibrator is operated on batteries.
Note :
The backlight automatically turns off after 10 seconds. Press the key once more to relight it.
The time could be reset in the factory default parts, see Chapter 10 "Factory Default".
7. Source
From the calibrator, you can source a DC voltage, DC current, resistance, thermocouple, RTD, frequency,
pulse signal or contact output.
Warning
To avoid electrical shock, do not apply more than the rated voltage, as marked on the calibrator, between
terminals or between any terminal and earth ground. Always use the calibrator in locations with voltage to
ground below 30V
Caution
lDo not apply any voltage to the output terminals for ranges other than 4-20mA simulating transmitter
output Otherwise, the internal circuitry may be damaged.
lThe instrument has been calibrated without taking into account a voltage drop due to the resistance.
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component of the lead cables for source. Care must be taken therefore when drawing a load current
since the voltage drop due to the resistance component (approximately 0.1 on a round-trip basis) of
the lead cables serves as an error.
7.1 Connecting Cables to Terminals
For DC Voltage, thermocouple, frequency, pulse or contact (Figure 5)
Step 1 : Connect the black lead cable for source to the COM output terminal and the red lead cable to the
"VhzTcmA-" output terminal.
Step 2 : Connect the other ends of the cables to the input of equipment under test while making sure the
polarities are correct.
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Figure 5 Sourcing DC voltage, TC, frequency, pulse and contact
For DC Current (Figure 6)
Step 1 : Connect the black lead cable for source to the
"VhzTcmA-"outputterminalandtheredleadcabletothe"mA+"
outputterminal.
Step 2 : Connect the other ends of the cables to the input of
equipment under test while making sure the polarities are
correct.
Figure6SourcingDCCurrent
ForresistanceandRTDsignal(Figure7)
Step 1 : Connect the black lead cable for source to the " RTD" terminal and the red lead cable to the
"VhzTcmA-"terminal.
Step 2 : Connect the other ends of the cables to the input of
equipment under test while making sure the polarities are
correct.
Figure7SourcingResistanceandRTD
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7.2 Sourcing DC Voltage
Step 1`: Using the Function selector switch (FUNC) to select DC voltage source function, select the desired
range from 100mV, 1V, and 10V by pressing the (RANG) key. The default value and unit of the selected source
functionandrangeshallbedisplayedinthelowerpartoftheLCD.
Step 2 : Settheoutputvaluedigitbydigitusing( )/( )keys
Each pair of ( ) / ( ) keys corresponds to each digit of the LCD reading. Each press of the ( ) / ( ) key
increasesordecreasesthedigit.Increasingthedigit from9ordecreasingitfrom0causesthedigittooverflowor
underflow,allowingyoutosettheoutputvaluewithoutinterruption.Holdingdownthe( )/ ( )keycontinuously
changesthedigitinquestion.Andthevaluewon'tchangeifitisincreasedordecreasedtotheMaximorMinimum
value.Pressingthe(ZERO)keyintializestheoutputsetpointtothedefaultvalue(0)
Step 3 : Pressing the (ON) key causes the indicator on the LCD to change from 'OFF' to 'ON'. The calibrator
sourcesthepresetDCvoltagebetweentheoutputterminals.
Step 4 : To turn off the output, press the (ON) key once again. The 'OFF' appears on the LCD and no signals
sourcedbetweentheterminals.
7.3 Sourcing DC Current
Step 1 : Using the Function selector switch (FUNC) to select the desired source function 20mAThe default
valueandunitoftheselectedsourcefunctionshallbedisplayedinthelowerpartoftheLCD
Step 2 : Settheoutputvaluedigitbydigitusing( ) / ( )keys.
Each pair of ( ) / ( ) keys corresponds to each digit of the LCD reading. Each press of the ( ) / ( ) key
increase or decreases the digit. Increasing the digit from 9 or decreasing it from 0 causes the digit to overflow or
underflow,allowingyoutosettheoutputvaluewithoutinterruption.Holdingdownthe( ) / ( )
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