Kusam-meco KM-CAL-801 User manual

All Specifications are subject to change without prior notice.
TEMPERATURE CALIBRATOR
Preliminary Data
An ISO 9001:2008 Company
G-17, Bharat Industrial Estate, T. J. Road, Sewree (W), Mumbai - 400 015. INDIA.
Sales Direct.: 022-24156638, Tel. : [phone], Fax : [phone]
Email : [email protected], Website : www.kusamelectrical.com
An ISO 9001:2008 Company
®
Chhaya com/D/chhaya/my documents/chhaya/backup/catlog/New catlog/2015 new arrival catalogs/KM-CAL-801.cdr
Model KM-CAL-801
ELECTRICAL SPECIFICATIONS - KM-CAL-801
í Basic Accuracy : ± 0.05%
í Display : 5 Digit LCD display.
í Max. Allowable Voltage : 30V..
í Operating Temperature Range : 0 ~ 50°C.
Humidity range : £ 80% RH
í Storage Temperature Range : £ -10°C ~ 55°C
Humidity range : £ 90% RH
GENERAL SPECIFICATIONS
This Calibrator is a source for Volts, Ohms RTD & Thermocouples. It gives output
of Volts in 2 ranges 100mV & 1000mV & also gives output of Ohms in 2 ranges
400W & 4000W & output for calibrating R, S, B, E, K, J, T & N type Thermocouples.
It also gives output for RTD Pt1000 & Cu50. It has very high accuracy 0.05%.
í Temperature Coefficient : 0.1 x (dedicated Accuracy) % /
°C (5°C ~ 18°C, 28°C ~ 40°C)
í Power Consumption : about 60m / 3V.
í Dimension : 180 (L) x 90 (W) x 47 (D) mm (with protector)
í Weight : About 500g
í Power : 1.5V x 2 alkaline batteries.
ACCESSORIES :
User Manual, Test lead CF-36, (Clips for probe),
Holster & Carrying case.
SAFETY :
Complies with IEC1010 (safety standard issued
by International Electrician Committee)
NEW
OUTPUT FUNCTION
100mV -10.00 ~ 110.00mV 0.01mV ±0.05% ± 30mVThe max. Output
current ± 2mA
DC Voltage
Output Remarks
Accuracy
Output Range Resolution
Range
1000mV -100.0 ~ 1100.0mV 0.1mV ±0.05% ± 0.3mV
400W0.0 ~ 400.0W0.1W±0.05% ± 0.2W
OHM
4000W0 ~ 4000W1W±0.05% ± 2W
±0.05 ~ ±0.3mA
Affiliated resistance of test lead is excluded.
The range of incentive current is from
0.05mA to 3mA & the maximum output
is less than or equals to 2V.
R
S
B
E
K
J
T
N
O
-40 ~ 1760 C
O
-20 ~ 1760 C
O
400 ~ 1800 C
O
-200.0 ~ 1000.0 C
O
-200.0 ~ 1370 C
O
-200.0 ~ 1200.0 C
O
-200.0 ~ 400.0 C
O
-200.0 ~ 1300.0 C
O
1 C
O
1 C
O
1 C
O
0.1 C
O
0.1 C
O
0.1 C
O
0.1 C
O
0.1 C
±0.05% + 3°C
O
(Less than or equals to 100 C)
O
±0.05% + 2°C (more than 100 C)
Employs ITS-90
temperature
standard
The accuracy does not
include the error of
interior temperature
compensation sensor
the range of interior
temperature compensation
sensor is from -10 to 50°C
& the error compensation
is less than or equals to
0.5°C
Thermo-
couple
RTD
O
±0.05% + 3°C (400 ~ 600 C)
O
±0.05% + 2°C (more than 600 C)
±0.05% + 2°C
O
(Less than or equals to -100 C)
±0.05% + 1°C
O
(more than -100 C)
Cu10
Cu15
Pt10
385
Pt100
385
Pt200
385
Pt500
385
Pt1000
385
O
-10.0°C ~ 250.0 C
O
-50.0°C ~ 150.0 C
O
-200.0°C ~ 850.0 C
O
-200.0°C ~ 850.0 C
O
-200°C ~ 630 C
O
-200.0 ~ 1200.0 C
O
-200.0°C ~ 630.0 C
O
0.1 C
O
0.1 C
O
0.1 C
O
0.1 C
±0.05% + 0.6°C
O
0.1 C
O
0.1 C
O
0.1 C
Incentive Current is
±0.5 ~ ± 3mA
When the incentive
current is ± 0.1 ~ 0.5mA,
add 0.5°C additional
error
Incentive Current is
±0.05 ~ ± 0.3mA
±0.5 ~ ±3mA
Affiliated resistance of test lead is excluded.
The range of incentive current is from
0.05mA to 3mA & the maximum output
is less than or equals to 2V.

®®
AN ISO 9001:2008 COMPANY
MODEL - KM -CAL 801
OPERATION MANUAL
G 17, Bharat Industrial Estate, T. J. Road,
Sewree (W), Mumbai - 400 015. INDIA.
Sales Direct : [phone]
Tel. : [phone]. Fax : [phone]
Email : [email protected]
Website : www.kusamelectrical.com
www.kusam-meco.co.in
®
LIST OF PRODUCTS
¬Digital Multimeter ¬Digital AC & AC/DC Clampmeter
¬AC Clamp Adaptor ¬AC/DC Current Adaptor
¬Thermo Anemometer ¬Thermo Hygrometer
¬Distance Meter ¬Digital Lux Meter
¬Network Cable Tester ¬Power Factor Regulator
¬Earth Resistance Tester ¬Digital Panel Meters
¬DC Power Supplies ¬High Voltage Detector
¬Calibrators ¬Gas Analysers
¬Frequency Counter ¬Function Generator
¬Phasing Sticks ¬Battery Tester
¬Waterproof Pen Testers ¬Solar Power Meter
¬EMF Detector
¬Wood, Paper & Grain Moisture Meter
¬Transistorised Electronic Analog & Digital Insulation
Resistance Testers(upto 10 KV)
¬Digital Sound Level Meter & Sound Level Calibrator
¬Digital contact & Non-contact Type Tachometer
¬Digital Non-contact (infrared) Thermometer
¬Maximum Demand Controller/Digital Power Meter
¬Digital Hand Held Temperature Indicators
TEMPERATURE
CALIBRATOR

® ®
CLAIM FOR DAMAGE IN SHIPMENT TO ORIGINAL
PURCHASER
The instrument should be thoroughly inspected immediately upon
original delivery to purchaser. All material in the container should be
checked against the enclosed packing list. The manufacturer will not
be responsible for shortages against the sheet unless notified
immediately.
If the instrument is damaged in any way, a claim should be filed
with the carrier immediately.(To obtain a quotation to repair shipment
damage, contact the nearest Service Center.) Final and negotiations
with the carrier must be completed by the customer.
TABLE OF CONTENTS
TITLE PAGE NO.
I. Safaety Information ....................
II. Instrument Panel Layout and Functions..
III. Instrument Maintenance...........................
IV. Power on / off of Instrument....................
V. Output from Instrument...........................
VI. Setting Function.......................................
VII. Performance Index....................................
VIII. Notice of the Manual.................................
IX
................
Test Certificate............................................
IX. Warranty..................................................... 15
01
2-3
4-5
5-7
8-10
10
11-12
13
1
Section One Safe Use
To ensure safe use, the meter and manual employ the following
symbols;
Warning:
identifies conditions and actions that may pose
hazard(s) to the user and avoid methods.
Caution: identifies conditions and actions that may damage the
meter or the equipment under test and avoid methods.
Note: Reminds Users of knowledge of symbols for the
operation and explanations of the features.
To avoid possible electric shock or any other dangers, please
do follow the under-mentioned rules :
Warning :
• Do not operate the meter around explosive gas,
vapor, or dust, which is extreme dangerous.
•Never apply voltage exceeding 30V between any two
terminals and earth ground terminals.
Caution:
!
!
!
!
!
14

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• Do not open the meter’s case except for the professional techn-
icians.
• Use a damp cloth with neutral detergent for cleaning the meter
periodically. Do not use abrasives or solvents.
Note :
•To ensure accuracy, preheat for 5 minutes after power-on.
• Please contact the manufacture or dealers if the Users have
higher accuracy requirement.
Section Two Components and function of Meter’s Panel
!
2
a) OUTPUT : indicates the meter is in output state.
b) CAL : indicates the meter is in calibration state.
c) 0 FS : indicates the present calibrated zero point or full point etc.
when the meter is in calibration state.
d) RJ-ON : indicates the meter has undergone cold junction comp-
ensation work (See Section 5.2).
e) : indicates the batteries are exhausting and needs replac-
ement (See Section 3.2).
f) : indicates present set output value.
g) mv ,W,°C , °F : indicates the unit for present output value.
h) O N : indicates connection of output signals.
I) Pt10, Pt100, pt200, pt500, Cu50, Cu10 : indicates graduated no.
of thermal resistance (RTD) .
j) R, S, K, E, J, T, B, N : indicates graduated no of thermocouple
(TC).
Illustration for LCD display area
+-
3

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04
• Dirt or moisture in the terminals can affect readings.
Clean the terminals as follows :
1) Turn the meter off and remove all test leads.
2) Shake out any dirt that may be in terminals.
3) Soak a new swab with alcohol. Clean each terminal with the
swab.
2) Replacing the batteries :
The meter is powered by two LR 6 alkaline batteries
Warning
To avoid electrical shock or personal injury:
•Remove test leads from the meter before opening the battery door.
•Close and latch the battery door before using the meter.
Note
•The new and old batteries can not be mixed.
•Make sure the battery’s odes are in accordance with the marks
illustrated in battery pool when replacing them.
•Take out the batteries if the meter won’t be used for a long time.
• Dispose the old batteries in accordance with local law.
!
!
Section Three Maintenance
This section provides some basic maintenance procedures.
Repair, calibration, and servicing not covered in this manual must
be performed by described in this manual, contact a Service Center
1) General maintenance
• Periodically wipe the case with a damp cloth and detergent; do
not use abrasives or solvents.
• Take out the batteries if the meter won’t be used for a long time.
Section Four Power on/Power off the Meter
1) Turn on/off the meter :
Replace the batteries as follows (See Figure 3-1):
1) Turn the rotary switch to OFF and remove the test leads from
the terminals;
2) Take off the support of the meter, remove the battery door by a
standard- blade screwdriver, and then take off the battery case;
3) Replace with two new batteries;
4) Reinstall the battery case, spin the screws and tighten screws.
Press (power) key to electrify the meter, and repress (power)
key more than 1 second to cut off the power.
When turning on the power, the meter starts to make inner
diagnose and display in full screen, and then undertakes
corresponding operation.
05

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06
2) Automatically turn off the power
The default factory value is set as; the meter will automatically
turn off if no operation has been made within 15 minutes.
The Users can set by themselves to choose whether using this
function or not (See Section Six).
Section Five Output of the Meter
The meter generates DC current or simulate resistance set by the
Users form the corresponding output terminal (OUTPUT).
Caution
Do not apply any voltage terminal otherwise damage to interior
circuit may occur if the voltage is not proper.
1)DC Voltage output
1) Insert the testing probe into the jack of the meter’s output
terminal (TC/mV),and connect the other end with input terminal of
the Users’ meter, see Figure 5-1:
2) Press (FUN) key, select V function, and display ‘mV’ unit;
3) Press (RANG) key, select range 100.00mV or 1000.0mV;
4) Press ( ) / ( ) key, select output set bit:
!
Note
To ensure correct electrifying operation, please wait for 5 second
to turn on the meter again after cutting off the power.
!
1) Insert the testing probe into the jack of the meter’s output
2) Press (FUN) key, select thermocouple (TC) function, and
3) Press (RANG) key, select corresponding graduation no.
4) Press ( ) / ( ) key, select output set bit;
5) Press ( ) / ( ) key, change the value of set bit, and the value
can carry or abdicate automatically, and hold the key, the value
terminal (TC/mV), and connect the other end with input terminal
of the Users’ meter, see Figure 5-1;
display ‘°C’ unit and ‘R’ graduation no.
will change constantly after one second.
2) Thermocouple (TC) simulate output
1°C
5) Press ( ) / ( ) key, change the value of set bit, and the value
can carry or abdicate automatically, and hold the key, the value
will alter constantly after one second.
6) Press the (ZERO) key, the output will be set as 000.00mV or
0000.0mV.
06 07

08
® ®
09
--
-
-
7) Press (ZERO) key, the output will be set as 0000°C R ,S
graduation ) ,400° (B graduation) 0000.0°C (other graduation)
8) Press (°C / F) key, select Centigrade or Fahrenheit unit.
3) Resistance or thermal resistance (RTD) simulate output
Note
• Resistance simulate :
The meter generates a simulate resistance
value ranging from 400 Wto 4000 Wform
!
• The Users need to wait for 2 seconds when starting the
interior
cold junction compensation of the meter and the meter will
make automatic compensation every 10 seconds
•When the operation ambient temperature change, the Users
need to wait until the interior compensation sensor stabilizes
•If the Users do not use the automatic compensation function of
this meter, press the (RJ-ON) key and the symbol ‘RJ-ON’ will
not display any more(about 10 minutes)and then use
6) Automatic compensation meter with temperature cold junction
compensation directly, press (RJ- ON) key to start the
automatic compensation function of cold junctions of this meter,
and it will output the necessary temperature thermoelectric
force, and display ‘RJ-ON’(See Section Seven for the accuracy
of cold junction compensation),and:
Output thermoelectric force = the corresponding
thermoelectric force of set temperature - the corresponding
thermoelectric force of room temperature
the output terminal (RTD / ). The output method for simulate
resistance is that the meter outputs corresponding voltage “Vx “
according to incentive current “Ix”generated by the calibrated
meter, and for the R (set resistance) equals to Vx (output voltage)
/Ix(incentive current), thus the calibrated body should supply a
simulate current to this meter. For realizing the correct simulate
output of 400
W
W,the incentive current should be within +0.5~
+3mA range; for simulate output of 4000W,the incentive current
should be within + 0.05~+0.3mA range.
Note
Resistance simulate : when the output resistance is 4-wired for
calibration, the error generated by the resist
ance (approximately 0.1 W) of test lead should be considered if the
considered if the Users employ two wires connection method; The
meter may generate incorrect resistance value if the capacity
between the output terminals and the measured meter is higher than
0.1 uf.
!
Figuar 5-1

10
® ®
11
1. Insert the testing probe into the jack of the meter’s output terminal
(RTD/W), and connect the other end with input terminal of the Users’
meter, see Figure 5-2; (the dedicated testing probe supplied by the
meter can be connected as three-wired or four-wird output as
required by the Users)
2. The LCD shows ‘OUTPUT’ indicating the meter is in output
state.
3. Press (FUN) key, select resistance or thermal resistance (RTD)
function , and display ‘W’ or ‘°C’ and thermal resistance ‘Pt100’
graduation no.
4. In thermal resistance (RTD) function , press (RANG) key select
corresponding graduation no.
5.Press ( ) / ( ) key select output set bit;
6. Press ( )/ ( ) key, change the value of set bit, and the value
can carry or abdicate automatically, and hold the key, the value
will change constantly after one second.
7. Press (ZERO) key, the output will be set as 000.0°C
8. Press (°C / °F) key, select Centigrade or Fahrenheit unit.
Section Six Function Setting
The following operation can change the automatic power off
function on the meter:
1. When the meter is in power-off state, press (power) key
and the LCD displays in full. loose (power) key and press
(RANG) key, the meter enters into maintenance state and the
LCD displays ‘AP -XX’
2. Press ( ) key and the LCD displays symbol ‘AP - OF’ the meter
stops automatically power-off function; The LCD displays
symbol ‘AP-ON’ the meter restores automatically power-off
function. and the meter exit from maintenance state if cutting off
the power again.
Section Seven Performance Index
Accuracy is specified for a period of one year after calibration, at
23+5°C, with relative humidity to 75%.
Accuracy specification are give as : ([ % of reading] + [number of
least significant digits]) (Counts” refers to the number of
increments or decrements of the least significant digit).
Output Range Output
Range Resolution Accuracy Illustration
DCV
OMH
100mV
100mV
400W
4000W
-10.00~110.00mV 0.01mV 0.05%+30uV
Max, output
current+2mA
-100.00~1100.00mV
0.0~400.0W
0.0~4000.0W
0.1mV
0.1W
1W
0.05%+0.3mV
0.05%+0.2W
0.05%+2W
+0.5~+3mA
Note 1,Note2
+0.05~+0.3mA
Note 1,Note2
-
-
-
-
TC
R
S
B
E
K
-40~1760°C
-20~1760°C
400~1800°C
-200.0~1000.0°C
-200.0~1370°C
1°C
1°C
1°C
0.1°C
0.1°C
0.05%+3°C
(less than or
equals to 100°c)
0.05%+2°c
(more than 100°c)
0.05%3°c(400~600°c)
0.05%2°c(more than
600°c)
0.05%+2°C
(less than
or
equals to -100°c)
0.05%+1°c
(more than -100°c)
Employs
ITS-90
temperature
standard
Note3

12
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13
Replacing Fuse
Warning
!
To avoid personnel injury or damage to the meter, use only the
specified fuse. The specification is 63mA 250V fast-melt,
Replace the fuse as follows (Refer to Figure 3-2 if
necessary) :
1. Remove the test leads from the meter and turn the meter OFF;
2. Take off the protector of the meter, remove the four screws by
using a standard-blade screwdriver, and then take off the cover;
3. Replace the blown fuse (s);
4. Reinstall the cover;
5. Reinstall the meter’s protector.
Figure 3-2 Replacing Fuse
J
T
N
-200.0~1200.0°C
-200.0~400.0°C
-200.0~1300.0°C
0.1°C
0.1°C
0.1°C
RTD
-10.0°C~250.0°C
-50°C~15.00°C
-200.0°C~850.0°C
-200.0~850.0°C
-200°C~630°C
-200°C~630°C
-200.0°C~630.0°C
0.1°C
0.1°C
0.1°C
0.1°C
0.1°C
Cu10
Cu50
Pt10
385
Pt100
385
Pt200
385
Pt500
385
Pt1000
385
0.1°C
0.1°C
0.05%+0.6°C
0.05%+0.6°C
0.05%+0.6°C
0.05%+0.6°C
0.05%+0.6°C
0.05%+0.6°C
0.05%+0.6°C
incentive current
is+0.5~+3mA
when the
incentive current
is +0.1~0.5mA,
add 0.5°Caddi-
tional error
--
-
incentive current
is+0.05~+0.3mA
--
Note 1: Affiliated resistance of test lead is excluded
Note 2: The rang of incentive current is from 0.05mA to 3mA, and
the maximum output is less than or equals to 2V
Note 3: The accuracy does not include the error of interior
temperature compensation sensor the range of interior
temperature compensation sensor is from -10 to 50°C,and
the error compensation is less than or equals to 0.5°C
General Feature
• maximum allowed voltage : 30V (within terminal or between
& earth ground)
• operation temperature rang : 0°C~50°C
• operation humidity rang : 80%RH
• storage temperature rang : -10°C~55°C
• storage humidity rang : 90%RH
• temperature coefficient : 0.1x(dedicated accuracy) %/C
(5°c~18°C 28°C~40°C)
• measurement : 180 (L) X90(W)X 47 (D) mm (with protected)
• weight : about 500g
•accessory : User’s Manual, industrial testing lead CF-36
(clips for probe)
•safety : complies with IEC 1010 (Safety standard issued by
International Electrician Committee)
V
V
V
Section Eight Note for the Manual
• Power : two 1.5V alkaline batteries (Lr6)
• Power consumption : about 50m/3V
• The present operation instruction is subject to change without
notice;
• The content of the operation instruction is regarded as correct.
Whenever any user finds its mistakes, omission, ect
he or she is requested to contact the manufacturer;
• The present manufacture is not liable for any accident and
hazard arising from the customer misuse or inadvertent
operation.
•The functions described in this operation instruction should not be
used as ground to apply this product to a particular purpose.

®
14
®
15
WARRANTY
Each “KUSAM-MECO” product is warranted to be free from defects
in material and workmanship under normal use & service. The
warranty period is one year (12 months) and begins from the date of
despatch of goods. In case any defect occurs in functioning of the
instrument, under proper use, within the warranty period, the same
will be rectified by us free of charges, provided the to and fro freight
charges are borne by you.
This warranty extends only to the original buyer or end-user
customer of a “KUSAM-MECO” authorized dealer.
This warranty does not apply for damaged Ic’s, fuses, burnt PCB's,
disposable batteries, carrying case, test leads, or to any product
which in “KUSAM-MECO’s” opinion, has been misused, altered,
neglected, contaminated or damaged by accident or abnormal
conditions of operation or handling.
“KUSAM-MECO” authorized dealer shall extend this warranty on
new and unused products to end-user customers only but have no
authority to extend a greater or different warranty on behalf of
“KUSAM-MECO”.
“KUSAM-MECO’s” warranty obligation is limited, at option, free of
charge repair, or replacement of a defective product which is
returned to a “KUSAM-MECO” authorized service center within the
warranty period.
THIS WARRANTY IS BUYER’S SOLE AND EXCLUSIVE REMEDY
AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE. “KUSAM-MECO” SHALL NOT BE
LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR
CONSEQUENTIAL DAMAGES OR LOSSES, INCLUDING LOSS
OF DATA, ARISING FROM ANY CAUSE WHATSOEVER.
MUMBAI
TEST CERTIFICATE
TEMPERATURE CALIBRATOR
This Test Certificate warrantees that the product has been
inspected and tested in accordance with the published
specifications.
The instrument has been calibrated by using equipment
which has already been calibrated to standards traceable
to national standards.
MODEL NO. ________________
KM-CAL 801
SERIAL NO. ___________
DATE: ___________
ISO 9001
REGISTERED
QC
PASS
KUSAM-MECO