Kverneland 41-L Series User manual

41xxL / 5xx / 50xx
Assembly instruction
Translation of the original assembly instruction
Revision 01
Date of print 05.2014
Language EN
Document number A132256240
Index number 2014-04

INSTRUCTIONS FOR THE RECIPIENT
These instructions describe unpacking and assembly of the machine.
For the transport from the factory to the user the machine has been dismantled in main components. The
following assembly instructions will tell you how to reassemble the machine. Please follow the assembly order
shown and use the types and sizes of bolts shown for assembly of the parts. Look for the following symbols:
This warning symbol refers to instructions concerning your own safety and the safety of third party.
In general, assembly of machines should only be carried out by skilled service staff having knowledge of safe
use of workshop tools. The assembly of some machine types also requires knowledge of the tractor hydraulics
or hydraulic pump station.
Do not use loose-fitting clothes. They could be caught by machine parts!
Use the personal protection equipment which is necessary for the work in question.
Only use approved and adequate lifting equipment. Protectthelifting equipmentfromsharpedgesandprevent
strings/chains from winding.
Thoroughly read the instruction manual delivered with the machine before taking the machine into
use for the first time and to ensure safe working.
Kverneland Group Kerteminde AS
DK-5300 Kerteminde - Denmark
Phone / Fax [phone]
web: www.kvernelandgroup.com
Bolts with round head
Bolts with hexagon head
Copyright by Kverneland Group Kerteminde AS, Denmark. Reproduction, transfer to other media, translation or the use of extracts or parts of this
manual without the explicit permission of Kverneland, is not permitted. All rights reserved. The contents of these assembly instructions are subject
to change without notice. The right to technical revision is reserved.

Preface
3
Preface
Target group for these
assembly instructions
These assembly instructions are intended for
authorised dealers, workshops and subsidiaries
qualified to work with technology for agricultural
machinery.
For your safety
You must ensure you have read these assembly
instructions thoroughly before using or
assembling the machine. This will ensure the
best possible results are achieved, with optimum
working safety.
The assembly instructions belong with the
machine, and must remain easily accessible.
This will allow you to:
•prevent accidents
•uphold the warranty conditions.
For employers
Persons who have not received instruction and
unauthorised persons are not permitted to
assemble this machine.
For employees
If the instructions or your understanding of the
work is unclear, stop work immediately.
Contact your supervisor or employer. Your
supervisor or your employer must then contact
the Kverneland service for assistance.
Meaning of the symbols
This pictogram indicates tips and additional
information.
This warning triangle indicates important safety
information and danger. Failure to observe this
safety information can result in:
•Serious faults in the correct operation of the
machine.
•Damage to the machine.
•Personal injury or accidents.

Preface
4
Torque moment
Torque moment for bolts of quality 4.6 - 5.8 - 8.8
- 10.9 - 12.9 black and/or galvanized and
ungreased when tightened on a smooth surface
or a plain washer.
For safety reasons use only original parts.
Dim.
Bolt quality
4.6 5.8 8.8 10.9 12.9
Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs
M5 2 1,6 3,5 2,5 5,5 4 8 6 10 7
M6 3,5 2,6 64,5 10 714 10 17 12
M8 9 6,4 1510,524 17 3323,54028,5
M10 17 12 29 21 47 33,5 65 46,5 79 56,5
M12 30 21,5 51 36,5 81 58 114 81,5 136 97
M14 48 34 80 57 128 91,5 181 130 217 155
M16 74 53 123 88 197 141 277 200 333 238
M18 103 73,5 172 123 275 196,5 386 275 463 330
M20 144 103 240 171,5 385 275 541 386,5 649 463,5
M22 194 138,5 324 231,5 518 370 728 520 874 624
M24 249 178 416 297 665 475 935 668 1120 800

Preface
5
Standard bolts
Standard washers
Standard nuts
Qty Dim. Qty Dim. Qty Dim.
2 M10x16 8 M16x60 4 M10x30
4 M10x30 1 M8x40 6 M10x55
16 M10x35 2 M10x19 8 M10x65
2 M12x90 8 M10x25
Qty Dim. Qty Dim. Qty Dim.
1M8 2M12 4φ50xφ22,5x6
52 M10 16 M16
Qty Dim. Qty Dim. Qty Dim.
1 M8 2 M12 2 M22
48 M10 8 M16 1 M24

Preface
6
Additional loose parts
Qty Dim. Qty Dim. Qty Dim.
2φ8x50 1 φ5x40
5φ21xφ15x3 1 1
52φ8x1120 1
211

Assembly
7
Assembly
225 Nm / 165 ft.lbs.
!

Assembly
8
33.502.000
33.502.000
33.502.000
Min. 500 kg / 1100 lb Min. 500 kg / 1100 lb

Assembly
9

Assembly
10

Assembly
11
No. Qty. Dim.
1 8 M16x60
216 M16
38M16
3
2
2
1

Assembly
12

Assembly
13
No. Qty. Dim.
11M8x40
2 2 M10x16
32M10
4 1 M8
51M8
6 1 -
71-
5
4
1
6
7
2
3
2
3

Assembly
14
No. Qty. Dim.
1 2 M12x90
2 2 M12
32M12
3
2
1
1
2
3
4
70 kg / 155 lb
70 kg / 155 lb

Assembly
15
2,6 bar / 36 psi

Assembly
16
Min. 500 kg / 1100 lb

Assembly
17
No. Qty. Dim.
1 8 M10x35
2 8 M10
38M10
1
3
2

Assembly
18
No. Qty. Dim.
1 4 M10x35
3 4 M10
44M10
1
3
2

Assembly
19
No. Qty. Dim.
1 2 M10x30
2 2 M10x35
34M10
4 4 M10
2
4
3
1
1
2
4
3

Assembly
20
No. Qty. Dim.
1 1 M10x25
2 1 M10x35
32M10
4 2 M10
4
3
1
2
4
3