Kverneland Vicon RV 2160 User manual

RV 2160 / 2190
Operation manual
Issue 04/2007
Date of printing 4.2007
Language EN
From machinenumber (PSN) RK000300 / RL000300
Serial number (PIN) 02RK01 / 02RL01
Reference number VGG0704RKL(3)EN

Identification of the machine
To support you as soon as possible your dealer requires several details of your machine.
Please enter the information here.
Designation
PSN
Software version
Assembled
options
Dealer's address
Manufacturer's
address
Kverneland Group Geldrop BV, retains all copyrights and rights of usage. The contents of this operating manual are subject to change without
notice. All rights reserved. The right to technical revision is reserved.
RV 2160 / RV 2190
Kverneland Group Geldrop BV
Nuenenseweg 165
5667 KP Geldrop
The Netherlands
Phone [phone]
RK .............. / RL ..............

Table of contents
3
Table of contents
Preface.............................................................6
Target group of this operation manual 6
Symbols used 7
Safety instructions ..........................................8
For your safety 8
Who is allowed to operate the machine? 13
General 13
Hitching the machine 14
Road transport 16
Working with the machine 17
Unhitching the machine 19
Care and maintenance 20
Further prescriptions 21
Acquaintance with the machine...................23
Destination of the machine 23
Characteristics of the machine 23
Description of the components 24
Technical specifications 27
Delivery and preparation .............................. 43
Checking the delivery 43
Hitching the machine ....................................44
Safety 44
General 44
Hitching 45
Support jack 47
Ground adjustment of the machine 47
Coupling the pto drive shaft 48
Installation control box 49
Parking brake [+] 51
Connections 52
Running 55
Preparation for use........................................56
Safety 56
General 57
Lateral doors 57
Adjustment gauge wheels 58
Pick-up safety chains 58
Pick-up suspension 59
Opticut cutting system adjustment 60
Exchange of knives by dummy knives [+] 67
Twine installation - Focus 68
Net installation - Focus 70
Twine installation - Tellus 73
Net installation - Tellus 75
Core density adjustment 78
Scraper adjustment 79
Windrow dimensions 79
Running 80
Road transport...............................................81
Safety 81
Before road transport 81
Road transport 82
Preparation for road transport 83
Wheels / tyres 84
Preparation at the field ................................. 85
Safety 85
Performing settings 85
Prior to baling 85
Crop guard adjustment 86
Use at the field............................................... 88
Safety 88
Dis/engaging knives 89
Bale diameter setting 89
Manual binding control 90
Electronic twine tie settings 92
Electronic net wrap settings 93
Driving 94
Bale growth 96
Twine tie system 96
After the first bale 100
Rebaling bales 100
End of baling 100
Focus............................................................ 102
General 102
Overview main parts 102
Control box 103
Operation 108
Basic display 112
Operating display 114
Manual or automatic mode 116
Twine tie settings 118
Net wrap settings 119
Driving 120
Bale counters 125
Work functions 127
User functions 128
Diagnostics 131
Dealer menu 132
Service menu 137
Tellus ............................................................ 138
General 138
Overview main parts 138
Control box 139
Operation 143
Basic display 148
Tractor information display 150
Field counters 151
Operating display 152
Manual or automatic mode 154
Twine tie settings 156
Net wrap settings 157
Driving 158
Bale counters 163

Table of contents
4
Work functions 166
User functions 167
Diagnostics 170
Extended user functions 171
Dealer menu 172
Service menu 177
Cleaning and caring ....................................178
Safety 178
Cleaning 178
Caring 178
Storing the machine ....................................179
Safety 179
General 179
Unhitching and securing of the machine 180
After the season 181
Maintenance.................................................182
Safety 182
General 184
Attaching elements 188
Pto drive shaft 190
Lubrication 191
Gearbox 205
Mechanical netbinder settings 206
Mechanical twine tie settings 211
Belts and belt alignment 216
Wheels/axle 223
Tyre pressure 224
Drawbar 226
Sensors 227
Diagrams and schemes 230
Optional equipment.....................................235
General 235
Extra net roll storage 235
Wheel chocks 235
2 wheels with extra wide tyres 236
Automatic chain lubrication system 236
Belt repair tool 236
Belt repair set (5 belts) 236
14 dummy-knives, set (OC only) 236
14 knives (OC only) 237
Extra hardened knives (OC only) 237
Guiding “Teardrop“ plate 237
In-cab “mixed chamber” control 237
23 knives (FC only) 237
Extra drive 237
Super silage set 238
Net binder 238
Flax kit 238
Hitch clevis 238
Bale ramp 238
Troubleshooting ..........................................239
Troubleshooting table electronics 239
Error messages - Focus 240
Error messages - Tellus 246
Security systems 252
Disposal of the machine ............................. 261
EC Declaration of conformity..................... 262
Index ............................................................. 263

Table of contents
5

6
Preface
Preface
Target group of
this operation
manual
This operation manual is meant for those concerned with the control,
use and maintenance of the machine. It contains all data required for
a safe handling, use and maintenance of the machine.
For your safety
Before starting to adjust and use your machine, familiarise yourself
with this operation manual. By doing so your safety and the best per-
formance are assured. It is very important to read this manual carefully
before using the machine and to keep it handy. In this way, you will
•avoid accidents
•respect the warranty conditions
•always have a functional machine in perfect working order
For the employer
All personnel are to be trained in the use of the machine regularly (at
least once a year) in accordance with employers’ liability insurance as-
sociation guidelines. Untrained or unauthorised individuals are not
permitted to use the machinery.
You are responsible for the safe operation and maintenance of your
machine. You must ensure that you and anyone else who is going to
operate, maintain or work around the unit be familiar with the operating
and maintenance procedures and related safety information contained
in this manual.

Preface
7
Symbols used
In this operation manual the following symbols and terms are used:
•A bullet stands at enumerations
> A triangle stands at steps, which you must do
→An arrow shows cross-references at other text passages
[+] The plus sign shows that it handles about optional equipment,
which does not belong to the standard model.
Besides these symbols, pictograms are used, which will help you with
locating of text passages:
T IP The word “Tip“ shows tips and advices to the use.
The triangle refers to danger at assembling or adjusting work.
The key refers to tips at assembling or adjusting work.
8The star shows examples, which are needed for a better understand-
ing.

8
Safety instructions
Safety instru ctions
For your safety
This chapter contains all general safety instructions. Subject-specific
safety instructions are located per chapter. Take care of the safety in-
structions
•because of your own safety
•because of the safety of your fellow man and
•to guarantee the machine safety
When handling agricultural machinery, wrong behaviour can lead to a
lot of danger. Therefore work with special care and never under pres-
sure of time.
For the employer
Inform the one who works with this machine frequently about these
safety instructions and according to the legal regulations.

Safety instructions
9
Safety decals at the
machine
The installed warning and advisory signs give important hints for a
safe operation; adhering to serves your own safety. Keep safety de-
cals and signs clean and legible at all times. Replace safety decals
and signs that are missing or have become illegible. If original parts on
which a safety decal or sign was installed are replaced, be sure that
the replacement part also displays the current decal or sign.
KG01844900
KG01845200
KG01846200
KG01846400
0
KG01847800
KG01847900
KG01848100
KG01848300
KG01848400
KG01848500
KG01848600
KG01848200
KG01848500
KG01846500
KG01848000
KG01846300
KG01848500

10
Safety instructions
Meaning of the safety de-
cals
Read the operation manual carefully
Read the operation manual carefully before taking the machine into
operation. Various setup and maintenance procedures require special
settings. Not following these special settings can cause serious or
deadly injuries or machine damage.
Stay clear of a raised tailgate
Stay clear of a raised tailgate unless the safety lock is applied. An un-
secured tailgate can lower. Serious or deadly injuries can occur.
Place chocks at a parked machine
Always place chocks if the machine is parked on a non-horizontal
plane. A non-secured machine can cause serious or deadly injuries or
damages.
Stay clear of pto drive shaft
Stay clear of danger area of pto drive shaft. Do not work with a pto
drive shaft if protection is damaged or not present. Personal injuries
can occur.
Stay clear of a moving pick-up
Stay at a safe distance of a rotating pick-up. The pick-up tines may
grab your clothes if you come close to it and pull you inside the ma-
chine. Serious or deadly injuries can occur.
KG01844900
KG01845200
KG01848000
KG01848200
KG01848300