KYLAND Technology KIEN5000 User manual

KIEN5000 Industrial Ethernet Switch
User’s Manual
KYLAND Telecom Technology Co., Ltd.

KIEN5000 Industrial Ethernet Switch
User’s Manual
Copyright © 2005 KYLAND Telecom Technology Co., Ltd.
All rights reserved.
No part of this documentation may be excerpted, reproduced, translated, annotated or
duplicated, in any form or by any means without the prior written permission of KYLAND
Corporation.
Publisher: KYLAND Telecom Technology CO., LTD
Address: 5/F, Office Building, Transport Center, East of Xisanqi Bridge
Haidian District, Beijing, China
Website: http://www.kyland.com.cn
Postcode: 100096
Tel: [phone]
Fax: [phone]
E-mail：marketing @ kyland. com. cn
Version: V1, Dec. 2005
No.: e6t02050701

Preface
KIEN5000 is a high-performance network-managed industrial Ethernet switch
specially designed by KYLAND Telecom Technology CO., LTD. for industrial
applications. Its high-performance switch engine, solid and closed case design,
high-efficient single-rib shape case heat dispersion surface without fans, overcurrent,
overvoltage and EMC protection at power input side, and excellent EMC protection of
RJ45 port allows KIEN5000 applicable in harsh and dangerous industrial environments.
The redundant function of optical fiber network, independent entire network
management channel, redundant power input function, and powerful entire network
real-time management system provides multiplex guarantee for reliable operation of
the system.
The User’s Manual for KIEN5000 Industrial Ethernet Switch mainly introduces the
information on technical principles, performance indexes, installation and
commissioning, network management etc. to provide users with references in startup,
expansion and routine maintenance. It is a practical teaching material that can be used
by users in trainings and helps the relevant technical personnel to increase their
knowledge and understanding of KIEN5000 industrial Ethernet switch.
This manual mainly includes the following contents:
Chapter 1 introduces general description and system features of KIEN5000 industrial
Ethernet switch;
Chapter 2 introduces performance indexes and service functions of KIEN5000
industrial Ethernet switch;
Chapter 3 introduces hardware structure of KIEN5000 industrial Ethernet switch;
Chapter 4 introduces mounting process of KIEN5000 industrial Ethernet switch;
Chapter 5 introduces network management of KIEN5000 industrial Ethernet switch;
Chapter 6 introduces local management of KIEN5000 industrial Ethernet switch;
Chapter 7 introduces field test methods for KIEN5000 industrial Ethernet switch;
Chapter 8 introduces network-forming modes and system configuration of KIEN5000
industrial Ethernet switch;

Appendix A introduces twisted pair and pin distribution rules of KIEN5000 industrial
Ethernet switch;
Appendix B introduces cable types and specifications of KIEN5000 industrial Ethernet
switch;
Appendix C introduces abbreviations used in this manful.
Statement: as product and technology upgrades and improves constantly, the
contents of this document may not completely accord with the actual
product. For product upgrading information, please access our company’s
website or directly contact with our company’s business representative.

Notice for Safety Operation
This product offers reliable performances as long as it is used within the designed
scope. Artificial damage or destruction of the equipment should be avoided.
zCarefully read this manual and well preserve this manual for future reference;
zDo not place the equipments near water sources or damp places;
zDo not place anything on power cable which should be placed in unreachable
places;
zDo not tie or wrap the cable to prevent fire.
zPower connectors and connectors for other equipments should be firmly
interconnected and frequently checked.
In the following cases, please immediately disconnect the power supply and
contact with our company:
1. Water gets into the equipments;
2. Equipment damage or shell breakage;
3. Abnormal operation conditions of equipment or the demonstrated
performances have changed;
4. The equipment emits odor, smoke or noise.
zPlease keep optical fiber plugs and sockets clean. During operation of equipments,
do not stare directly into the cross section of optical fiber;
zPlease keep the equipment clean; if necessary, wipe the equipment with soft
cotton cloth;
zDo not repair the equipment by yourself, unless it is clearly specified in the
manual.

Explanation of Warning Marks:
This manual uses two kinds of noticeable warning signs to arouse special attention
of users during operation. The implications of these signs are as follows:
Warning: pay special attention to the notes behind the mark,
improper operation will result in serious damage of the switch or
injury of operation personnel.
Caution, attention, warning, danger: remind the positions
requiring attention during operation.

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Contents
Chapter 1 System Overview.........................................................................................................................3
1.1 Product Overview...............................................................................................................................3
1.2 Features............................................................................................................................................... 3
1.3 Packing list and unpacking check.......................................................................................................4
Chapter 2 Performance Indexes..................................................................................................................6
2.1 System indexes ....................................................................................................................................6
2.2 Service Interface.................................................................................................................................. 7
2.3 Service function...................................................................................................................................7
Chapter 3 Hardware Structure....................................................................................................................9
3.1 System structure .................................................................................................................................. 9
3.2 Switch Structure...................................................................................................................................9
3.2.1 Case ........................................................................................................................................... 9
3.2.2 Front panel............................................................................................................................... 11
3.2.3 Top panel .................................................................................................................................13
3.2.4 Bottom panel............................................................................................................................ 17
Chapter 4 Hardware Mounting.................................................................................................................19
4.1 Mounting requirements...................................................................................................................... 19
4.2 Main unit mounting...........................................................................................................................19
4.2.1 Rail mounting ..........................................................................................................................19
4.2.2 Wall-mounting.........................................................................................................................21
4.3 Cable connection ...............................................................................................................................24
4.4 Cable wiring ...................................................................................................................................... 25
Chapter 5 Testing Method..........................................................................................................................27
5.1 Self-testing process............................................................................................................................27
5.2 Testing of Ethernet interface..............................................................................................................27
5.3 Testing of uplink electrical ports........................................................................................................28
Chapter 6 Networking Mode and System Configuration........................................................................29
6.1 Networking mode.............................................................................................................................. 29

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6.2 System configuration.........................................................................................................................31
Appendix A Twisted-pair and Pin Distribution.....................................................................................32
Appendix B Cable Type and Specifications...........................................................................................34
Appendix C Glossary..................................................................................................................................35

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Chapter 1 System Overview
1.1 Product Overview
KIEN5000 is a high-performance managed industrial Ethernet switch
specially designed by KYLAND Telecom Technology CO., LTD. for
industrial applications. Its high-performance exchange engine, solid and
closed case design, high-efficient single-rib shape case heat dispersion surface
without fans, overcurrent, overvoltage and EMC protection at power input
side, and excellent EMC protection of RJ45 port allows KIEN5000 applicable
in harsh and dangerous industrial environments. The redundant function of
optical fiber network, independent full network management channel,
redundant power input function, and powerful full network real-time
management system provides multiplex guarantee for reliable operation of the
system.
KIEN5000 industrial Ethernet switch provides two mounting ways, DIN rail
and wall-mounting. On the front panel, there are four uplink redundant
10Base-T/100Base-TX RJ45 interface. In the event of system failure, the
recovery time of the redundant ring network will be less than 300ms. It
provides four 10Base-T/100Base-TX RJ45 ports. Each RJ45 port has adaptive
function, capable of automatically configuring to 10Base-T or 100Base-TX
status and full duplex or half duplex operation mode.
1.2 Features
High-performance Industrial Ethernet Switch
1. 10/100Base-T/TX Ethernet ports, adaptive, full/half duplex
2. High speed redundant ring with recovery time < 300ms
3. Chinese management supports Telnet, SNMP protocol.
4. Supports VLAN to control broadcasting domain and segment flow.
5. Alarm relay output power supply and port link.
6. Broadcast storm control

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Powerful Management Function
1. Manage system can be done in web browser or via Telnet.
2. Individual naming for each device in the network.
3. Setting and query of VLAN.
4. Setting and query for alarm of power and ports link.
5. Setting and query for port working mode, prioritization, and rate
Industrial Power
1. Industrial power input of DC24V（DC18V～36V）.
2. Reliable protection for EMC and against over-current/over-voltage.
3. Redundant power input.
Rugged Design
1. Ribbed heat-removal design (fanless); operation at -40℃to +75℃
2. Solid IP40 housing
3. Easy DIN-Rail mounting or optional wall-mounting
1.3 Packing list and unpacking check
１. Packing list
The packing case includes the following items:
KIEN5000 1 unit
3-core DC power terminal 2 pieces
2-corealarmingoutputterminal 1piece
User’s Manual for KIEN5000 Industrial Ethernet Switch 1 copy
CustomerServiceGuideline 1copy
Ф3 grounding cold pressed terminal, M3 ×8 grounding screw
1 piece each
２. Unpacking check
Before opening the case, place it stably, pay attention to the direction of
the packing case, and ensure its right side is facing upward, so as to
prevent KIEN5000 from falling apart after opening the case. If a hard

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object is used to unclench the case, do not overly extend the hard object
into the case to avoid damage of the equipments inside the case.
After opening the case, check the amount of KIEN5000 equipments
(including main unit of KIEN5000, parts of equipment, user’s manual,
customer service guideline) according to the packing list, and check the
appearance quality of KIEN5000.
Warning:
For the built-in precise parts of equipments, please handle with care and avoid
strenuous vibration to avoid affecting the performances of equipments.

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Chapter 2 Performance Indexes
2.1 System indexes
The system performance indexes of KIEN5000 industrial Ethernet switch are
shown in Table 2-1.
Table 2-1 System Indexes
System Indexes KIEN5000
Quantity of RJ45 port 4 ×10Base-T/100Base-TX
Quantity of uplink redundant
RJ45 port 4 ×10Base-T/100Base-TX
System parameters
Supporting standard: IEEE802.3, IEEE 802.3x, IEEE 802.3u,
IEEE 802.1p, IEEE 802.1Q
Store-and-Forward speed: 148810 pps
Max. filtering speed: 148810 pps
Switching mode: Store-and-Forward
Switching bandwidth of system: 5.6G
MAC address list:8k
Max. VLAN quantity: 4094
Electromagnetic compatibility interference: EN55022
Electromagnetic compatibility immunity: EN50082-2
Ethernet port
Physical port: shielded RJ-45
RJ-45 port: 10Base-T/100Base-TX, supporting automatic
negotiation function
Port standard: in line with IEEE802.3 standard
Transmission distance: <100m
CONSOLE interface
Physical interface: shielded RJ-45
Interface standard: in line with RS232 standard (3 lines)
Interface speed: 9600bps
Power supply
Input voltage: double channelDC24V（DC 18V～36V）
Input power consumption: <6W
Overcurrent protection: built-in
Mechanical parameter
Physical dimensions (height×width×depth): 142 ㎜×55.4 ㎜
×120.5 ㎜（excluding the dimensions of DIN rail and
wall-mounting components）
Mounting mode: DIN rail or wall-mounting
Heat removal method: Ribbed aluminum casing heat dissipation
without fan.
Outlet type: front outlet for service, top outlet for power supply
and network management

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Shell protection: IP40
Weight: 1 ㎏
Ambient conditions
Operating temperature: -40℃～75℃
Storage temperature: -45℃～85℃
Humidity: 10%～95% （non-condensing）
2.2 Service Interface
1．Four 10Base-T/100Base-TX RJ45 ports. Each RJ45 port has self
adaptation function, capable of automatically configuring to 10Base-T or
100Base-TX state and automatically working in full duplex or half
duplex operation mode, supporting automatic MDI/MDI-X connection.
The transmission distance is less than 100m.
2．Four uplink redundant 10Base-T/100Base-TX RJ45 interface include
two kinds of mode. One is straight-through connection mode act as
normal Ethernet interface; another one is redundant ring mode and
supports twisted-pair redundancy technology with recovery time less
than 300ms.
3．In line with/meeting IEEE802.3/802.3U/802.3X.
4．Meanings of RJ45 port indicator: yellow lamp – speed indicator; on:
100M; off: 10M
Green lamp – connection state indicator, on: effective connection of
network; off: no connection.
2.3 Service function
Configuration and Management
At KIEN5000, the settings, queries and management can be realized for the whole switch or
network system through CONSOLE interface, Telnet and Web browner.
LED Indicator
The LEDs indicate the port status correctly including transmission rate, link status and system
status.
VLAN
The network can be divided into several VLANs according to ports, through which the users in
one VLAN can communicate each other. The VLAN of KIEN5000 conforms to IEEE802.1Q and

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can realize the communication within one VLAN of different switches. KIEN5000 supports up to
4094 VLANs based on IEEE802.1Q.
802.1p Prioritization
KIEN5000 conforms to 802.1p, which is used the most widely in LAN environment. The
end-users of KIEN5000 can make use of this function to configure the port-based prioritization
when 802.1p is not supported at user’s end and different priority is necessary for different
ports’ services. Only the data package without Prioritization in the Packet in the ports can be
affected by this function. Each port of KIEN5000 supports 2 levels (high, low) prioritization.
Layer-2 Switching
Switches work in two ways: Cut-Through and Store-and-Forward. In Cut-Through, a data
packet is immediately relayed further after detecting the target address; in Store-and-Forward,
a data packet is first read-in completely and checked for errors before the switch relays the
same. KIEN5000 employs Store-and-Forward that is a switching mode widely used.
IGMP
IGMP means Internet Group Multicast Protocol. KIEN5000 supports IGMP and query.
Setting for Working Mode of Port
KIEN5000 is able to set the working mode of all ports through management: full/half duplex,
auto-sensing, enforced full/half duplex, enforced 10M/100M etc.
Broadcast Storm Control
Broadcast storm is the ceaseless transfer of broadcast frame or multicast frame in bridge,
which is caused by loop and will waste much bandwidth. The purpose of broadcast storm
control is to optimize the performance of switch network. KIEN5000 supports the broadcast
storm based on percentage. With the control percentage, the broadcast flow of KIEN5000 will
be monitored and controlled effectively. The switch will filter out the over flow and ensure the
flow percentage is normal once the bandwidth of broadcast flow exceed the limit.
Alarming
KIEN5000 offers the alarming functions for power, port link and network. Through
management software, all the alarming functions can be configured functionally. The alarming
information is shown on management interface.

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Chapter 3 Hardware Structure
3.1 System structure
The hardware structure of KIEN5000 industrial Ethernet switch is shown in
Figure 3-1.
Figure 3-1 Hardware structure
The system hardware mainly consists of:
1．The switch controller uses high-performance ASIC chip technology, and
provides two-layer linear speed forwarding of data packet.
2．Industrial power supply with overcurrent, overvoltage and EMC
protection is used as the power supply.
3．EMC protection is provided for all electrical interfaces and CONSOLE
interface.
3.2 Switch Structure
3.2.1 Case
KIEN5000 case is a small DIN rail or wall mounting type structure. The entire
unit has a six-side-enclosed structure, with protection class up to IP30. The
case’s left and right side plates made of ribbed aluminum profile are a part of
the heat dispersion system of the entire unit. The single-rib structure can
double heat dissipation area. The heat generated when the unit is working is
effectively dissipated into the environment via the ribbed heat-dissipation

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surface in the form of radiation and convection greatly increasing the high
temperature resistance of equipment. Discarding the traditional form of axial
fan heat dispersion reduces power consumption of the entire unit and
increases the stability of the system. The figuration of KIEN5000 case is
shown in Figure 3-2.
Its contour dimension (excluding the dimensions of DIN rail and
wall-mounting components) is 142 ㎜×55.4 ㎜×120.5 ㎜（height×width×
thickness）
Figure 3-2 Outline drawing of KIEN5000

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Warning:
The shell of this switch is a part of the heat dissipation system of the unit. It may get
hot during working, so never touch the shell when the equipment is working to avoid
burning.
3.2.2 Front panel
The front panel of KIEN5000 industrial Ethernet switch has integrated four
10Base-T/100Base-TX RJ45 Ethernet ports and four system and port
operation indicators. Its structure is shown in Figure 3-3:
POWER2
Indicator for
System Operating
Status
Indicator for
Port Speed
Indicator for Port
Connection Status
Figure 3-3 Front panel diagram
Uplink redundant Ethernet RJ45 port

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KIEN5000 has four uplink redundant 100Base-T/100Base-TX interface,
with port number of 1，2 and 4，8（1 and 2 are a pair, 4 and 8 are a pair.）.
In the event of the system fault, the recovery time of the redundant ring
network is less than 300ms, effectively enhancing the reliability of
network operation.
Ethernet RJ45 port
KIEN5000 has four 10Base-T/100Base-TX RJ45 Ethernet ports
numbering 3, 5, 6, 7. Each RJ45 port has self-adaptation function.
Straight-through cable / cross over cable can be used to connect the
switch with end equipments, servers, hubs or other switches. Each port
supports IEEE802.3x self-adaptation, so the most suitable transmission
mode (half duplex or full duplex) and data rate (10 Mbps or 100Mbps)
will be automatically selected (the connected equipment should also
support this characteristic). If the equipment connected to these port
does not support self-adaptation, the ports will send proper speed but the
default transmission mode is half duplex.
LED indicator
The indicators on the front panel of KIEN5000 can indicate system
operation and port status, helping detect and eliminate faults. Table 3-1
describes the meanings of all indication lamps on the front panel.
Table 3-1 LED Indicator Descriptions
LED Condition State
1、2 port and 4、8 port RUN state LED
On The 4、8 interface of the switch is set as redundant mode and
the unit is set as central office devices
Blinking The 4、8 interface of the switch is set as redundant mode and
the unit is set as remote. .
4、8 port
RUN
OFF The optical fiber interface of the switch is set as common
direction connection mode.
On The 1、2 interface of the switch is set as redundant mode and
the unit is set as central office devices
Blinking The 1、2 interface of the switch is set as redundant mode and
the unit is set as remote.
1、2 port
RUN
Off The optical fiber interface of the switch is set as common
direction connection mode.
Power LED
POWER 1 ON POWER 1 is connected and operates normally.

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OFF POWER 1 is not connected or operates abnormally.
ON POWER 2 is connected and operates normally.
POWER 2 OFF POWER 2 is not connected or operates abnormally.
Ethernet RJ45 port state LED
Each RJ45 Ethernet port has two indicators, a yellow lamp and a green lamp. The yellow
lamp indicates port speed, and the green lamp indicates port link state.
On 100M working status（i.e. 100Base-TX） 10M/100M
(Yellow
lamp) Off 10M working status (i.e. 10Base-T）
On Effective network connection has been established for the
port
Blinking Network activities are available at the port
LINK/ACT
（green
lamp）Off No effective network connection has been established for the
port.
3.2.3 Top panel
The top panel of KIEN5000` industrial Ethernet has integrates two power
input terminals for redundant power supply, alarming relay output terminal,
RS232 management port, DIP switch for switch attribute setting etc.
of the Warning
Relay
Attribute
Setting Switch
Power Input 1
Power Input 2
Network
Interface
Figure 3-4 Top panel structure diagram
Power input terminal
KIEN5000 has redundant power input function. It has two power input
terminals P1 and P2, each allowed to be used singly, or both to be used

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simultaneously to input power to KIEN5000 from two independent sets
of external DC power supply systems so that when either of the two sets
of power supply systems fails, the equipment can operate uninterruptedly,
thereby increasing the reliability of network operation. Three-wire
terminal with interval of 3.81 ㎜is used for power connection. The
diameter of power cable is less than 1.5 ㎜.
Connection sequence is shown in Figure 3-5. Connection and mounting
procedures are as follows:
1．Strip 5mm-long sheath from power cable and twist the bare
copper wires together into a bundle;
2．Use a 2.5 ㎜one-slot screwdriver to unscrew the “power cable
locking screw”, insert the power cable into the hole at the terminal
tail, and screw down the “power cable locking screw”;
3．Insert the power terminal into the DC power socket of the
equipment and use a 2.5mm one-slot screwdriver to screw down
the two “terminal locking screws” to firmly connect the terminal
with the power connector.。
+24V
Terminal Locking Screws
Locking Screws for Power
Cables
Power Ground
Protection Ground
Figure 3-5 Wiring diagram for DC power terminal
Alarming relay output terminal
The terminal is a group of normally open contacts of the alarming relay
of equipment. Its figuration is the same as that of power input terminal.
Alarming enabling message, such as power failure alarming, port link
alarming, network alarming etc., can be set via network management. In
normal state without alarming, the terminal is in open state; when any
alarming message appears, the terminal is in closed state. It can be
externally connected to other switching value collecting equipments or