Landoll 1230 Series User manual

MODEL 1230 SERIES
COULTER CHISEL
OPERATOR’S MANUAL
1900 NORTH STREET
MARYSVILLE, KANSAS 66508
[phone]
F-319-0501 05/01

WARRANTY
MANUFACTURER’S GUARANTEE POLICY
LANDOLL CORPORATION WARRANTY
LANDOLL warrants each new and unused LANDOLL machine, when
properly assembled, adjusted, and operated, to be free of defects in
material and workmanship, in normal use and when properly serviced,
for a period of twelve (12) months after date of delivery by the Dealer to
the original retail purchaser. LANDOLL shall repair or replace, at its op-
tion, freight on board (f.o.b.) at its factory or designated DEALER loca-
tion, any part or parts of such new and unused machine which shall
have been reported in writing to LANDOLL within thirty (30) days from
date of failure thereof and which LANDOLL inspection shall disclose to
have been defective. Defective parts must be returned to the LANDOLL
factory, freight prepaid. LANDOLL will not be liable for labor, transpor-
tation, or any other charges resulting from replacement of a defective
part. This warranty is void if any part not supplied by LANDOLL is used
in assembly or repair, or if the machine has been altered, abused, or
neglected. LANDOLL repair parts are warranted for ninety (90) days
from date of replacement or for the unexpired warranty period of the
applicable LANDOLL machine, whichever period is longer. LANDOLL
makes no warranty, whatsoever, as to purchased component parts and
other trade accessories, except to the extent that such items are war-
ranted by the manufacturer thereof. THIS WARRANTY IS EXCLUSIVE
AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER EXPRESSED,
IMPLIED, OR STATUTORY (INCLUDING WARRANTIES OF MERCHANT-
ABILITY AND FITNESS FOR PURPOSE), AND LANDOLL SHALL NOT BE
LIABLE FOR SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY KIND
ON ACCOUNT OF ANY LANDOLL PRODUCT.
NO EMPLOYEE OR REPRESENTATIVE IS AUTHORIZED TO CHANGE
THIS WARRANTY, VERBALLY OR IN WRITING, OR GRANT ANY OTHER
WARRANTY.
LANDOLL CORPORATION, WHOSE POLICY IS ONE OF CONTINUOUS
IMPROVEMENT, RESERVES THE RIGHT TO MAKE CHANGES WITHOUT
OBLIGATION TO MODIFY PREVIOUSLY PRODUCED EQUIPMENT.

MODEL 1230 SERIES
COULTER CHISEL
OPERATOR’S MANUAL
PURCHASED FROM: DATE / /
ADDRESS:
PHONE NO.: SERIAL NO.:
i

TABLE OF CONTENTS
SECTION DESCRIPTION PAGE NO.
1 INTRODUCTION 1-1
2 STANDARD SPECIFICATIONS 2-1
3 ASSEMBLY INSTRUCTIONS 3-1
3-1 ASSEMBLY - SAFETY .................................3-1
3-2 AFTER ASSEMBLY - SAFETY ...........................3-3
3-3 ASSEMBLY INSTRUCTIONS ............................3-3
3-4 MAIN FRAME AND HITCH ..............................3-4
3-5 MAIN FRAME ROCKSHAFT.............................3-5
3-6 SINGLE WHEELS ....................................3-6
3-7 WALKING BEAMS....................................3-6
3-8 LOCKUP AND LIFT CYLINDER ..........................3-7
3-9 FRAME EXTENSIONS .................................3-7
3-10 CUTTER FRAME AND CUTTERS.........................3-8
3-11 SHOVELS ..........................................3-9
3-12 SHANK HOLDERS....................................3-9
3-13 WING HINGES ......................................3-10
3-14 WING FRAME CYLINDER ANCHOR......................3-10
3-15 CUTTER FRAME CYLINDER ANCHOR ...................3-10
3-16 WING ROCKSHAFTS - 21’ & 23’ MODELS.................3-11
3-17 CUTTER FRAME ....................................3-11
3-18 GAUGE WHEELS ...................................3-12
3-19 HYDRAULIC SYSTEM ASSEMBLY ......................3-13
3-20 WARNING LIGHTS INSTALLATION ......................3-23
4 OPERATION AND MAINTENANCE 4-1
4-1 DECALS ...........................................4-5
4-2 ROCKSHAFT LOCKUP OPERATION ......................4-6
4-3 TRACTOR PREPARATION .............................4-7
4-4 CHISEL PLOW PREPARATION ..........................4-7
4-5 ATTACHING TO TRACTOR .............................4-8
4-6 PURGING THE HYDRAULIC SYSTEM .....................4-9
4-7 UNHITCHING FROM TRACTOR .........................4-10
4-8 FOLDING AND UNFOLDING WINGS .....................4-11
4-9 DEPTH CONTROL (ALL MODELS - MAIN
AND CUTTER FRAMES) ..............................4-11
4-10 LIFT CYLINDER OPERATION (FOLDING MODELS) ..........4-12
4-11 CHISEL PLOWING...................................4-12
4-12 DISC CUTTER OPERATION............................4-12
4-13 MEASURING CROP RESIDUE (LINE-TRANSECT METHOD) . . . 4-13
4-14 LEVELING THE CHISEL PLOW .........................4-14
4-15 GAUGE WHEELS ...................................4-15
4-16 DISC CUTTERS .....................................4-16
4-17 SPRING CUSHION CLAMPS (STANDARD SHANKS) .........4-16
4-18 AUTO-RESET CLAMPS (DEEP-TILL SHANKS) .............4-16
4-19 GENERAL MAINTENANCE ............................4-17
4-20 LUBRICATION ......................................4-18
4-21 BOLT TORQUE CHECKING INTERVALS ..................4-20
ii

4-22 COULTER CUTTERS .................................4-22
4-23 LEVELING BAR .....................................4-22
4-24 DEEP-TILL SHANKS .................................4-22
4-25 DEPTH CONTROL SYSTEM............................4-23
4-26 POINTS FOR SHANKS ...............................4-23
4-28 REAR BAR SHANK EXTENSIONS .......................4-24
5 TROUBLESHOOTING GUIDE 5-1
iii

SAFETY PRECAUTIONS
THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU
TO POTENTIAL INJURY HAZARDS. OBEY ALL SAFETY MESSAGES
THAT FOLLOW THIS SYMBOL TO AVOID POSSIBLE INJURY OR
DEATH.
DANGER DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUA-
TION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR
SERIOUS INJURY.
WARNING WARNING INDICATES A POTENTIALLY HAZARDOUS SITUA-
TION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR
SERIOUS INJURY.
CAUTION CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUA-
TION WHICH, IF NOT AVOIDED, MAY RESULT IN MINOR OR
MODERATE INJURY.
CAUTION CAUTION USED WITHOUT THE SAFETY ALERT SYMBOL INDI-
CATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF
NOT AVOIDED, MAY RESULT IN PROPERTY DAMAGE.
iv

1INTRODUCTION
The Landoll 1230 Series Coulter Chisel is a quality product designed to give years of trouble free per-
formance. By following each section of this manual, your system will perform as designed for you and your
operation.
SECTION 1 gives basic instructions on the use of this manual.
SECTION 2 gives product specifications. These specifications supply lengths and measures for your
equipment. A Standard Bolt Torque Table is provided to give guidelines for bolt torques
to be used when servicing this product.
SECTION 3 contains assembly instructions for your 1230 Series Coulter Chisel. When these proce-
dures are correctly followed, your equipment should provide you years of trouble-free
operation and service.
SECTION 4 instructs how to operate your equipment before using it, and describes adjustments
needed. It also gives practical advice for the care and maintenance of your Landoll
equipment. Drawings in this section locate adjustment points on the equipment.
NOTE: IF THE EQUIPMENT IS IMPROPERLY ASSEMBLED OR MAINTAINED, THE
WARRANTY IS VOID. IF YOU HAVE ANY QUESTIONS CONTACT:
LANDOLL CORPORATION
1900 NORTH STREET
MARYSVILLE, KANSAS 66508
or phone:
[phone] or
[phone]
or FAX:
[phone]
SECTION 5 is a troubleshooting guide to aid in diagnosing and solving problems with the equip-
ment.
PARTS LIST is a separate manual showing the various assemblies, subassemblies, and systems.
Refer to that manual when ordering Landoll replacement parts. Order parts from your
Landoll dealer.
WARRANTY The Warranty Registration form is included with the product documents. Fill it out and
mail it within 15 days of purchase. The Warranty is printed inside the front cover.
NOTE: IMPROPER ASSEMBLY, MODIFICATION, OR MAINTENANCE OF YOUR
LANDOLL EQUIPMENT CAN VOID YOUR WARRANTY.
COMMENTS Address comments or questions regarding this publication to:
LANDOLL CORPORATION
1900 NORTH STREET
MARYSVILLE, KANSAS 66508
ATTENTION: PUBLICATIONS -DEPT. 55
1-1

2STANDARD SPECIFICATIONS
MODEL TYPE
OF
FOLD
WORKING
WIDTH
NO. OF
SHANKS
TOTAL/REAR
NO. OF
CUTTERS
TRANS.
WIDTH
TRANS.
HEIGHT
12317 Rigid
7’-0” 7/3 6 9’-8” 6’-3”
12337 Rigid
8’-7” 7/3 6 9’-8” 6’-3”
12319 Rigid
9’-0” 9/3 8 9’-8” 6’-3”
12339 Rigid
11’-1” 9/5* 8 10’-9” 6’-3”
123111 Rigid
11’-0” 11/3 10 10’-9” 6’-3”
123311 Rigid
13’-9” 11/6 10 15’-7” 6’-3”
123113 Rigid
13’-0” 13/5* 12 12’-9” 6’-3”
123213 Rigid
13’-0” 13/5 12 15’-7” 6’-3”
123313 Rigid
16’-3” 13/6 12 15’-7” 6’-3”
123215 Rigid
15’-0” 15/5 14 15’-7” 6’-3”
123315 Rigid
18’-6” 15/8* 14 17’-7” 6’-3”
123217 Rigid
17’-0” 17/5 16 16’-10” 6’-3”
123419 Flat Fold
19’-0” 19/7 18 13’-11” 9’-0”
123421 Flat Fold
21’-0” 21/7 20 13’-11” 9’-0”
123423 Flat Fold
23’-0” 23/7 22 13’-11” 9’-0”
* 2 Standard Shanks on Rear Extensions
IMPORTANT! Deep till shanks are for installation on rear frame of rigid models only. do not install on
frame extensions.
2-1

2-2
LANDOLL CORPORATION
GENERAL TORQUE SPECIFICATIONS (REV. 4/97)
THIS CHART PROVIDES TIGHTENING TORQUES FOR GENERAL PURPOSE APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED
ON PROCESS OR DRAWING.
ASSEMBLY TORQUES APPLY TO PLATED NUTS AND CAPSCREWS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED
CONDITION). THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME PRESSURE LUBRICANTS ARE USED.
WHEN FASTENERS ARE DRY (SOLVENT CLEANED), ADD 33% TO AS RECEIVED CONDITION TORQUE.
BOLT HEAD IDENTIFICATION MARKS INDICATE GRADE AND MAY VARY FROM MANUFACTURER TO MANUFACTURER.
THICK NUTS MUST BE USED ON GRADE 8 CAPSCREWS.
USE VALUE IN [ ] IF USING PREVAILING TORQUE NUTS.
TORQUE IS SPECIFIED IN FOOT POUNDS
UNC
Size
SAE Grade
2
SAE Grade
5
SAE Grade
8
UNF
Size
SAE Grade
2
SAE Grade
5
SAE Grade
8
1/4-20 4 [5] 6 [7] 9 [11] 1/4-28 5 [6] 7 [9] 10 [12]
5/16-18 8 [10] 13 [16] 18 [22] 5/16-24 9 [11] 14 [17] 20 [25]
3/8-16 15 [19] 23 [29] 35 [43] 3/8-24 17 [21] 25 [31] 35 [44]
7/16-14 24 [30] 35 [43] 55 [62] 7/16-20 27 [34] 40 [50] 60 [75]
1/2-13 35 [43] 55 [62] 80 [100] 1/2-20 40 [50] 65 [81] 90 [112]
9/16-12 55 [62] 80 [100] 110 [137] 9/16-18 60 [75] 90 [112] 130 [162]
5/8-11 75 [94] 110 [137] 170 [212] 5/8-18 85 [106] 130 [162] 180 [225]
3/4-10 130 [162] 200 [250] 280 [350] 3/4-16 150 [188] 220 [275] 320 [400]
7/8-9 125 [156] 320 [400] 460 [575] 7/8-14 140 [175] 360 [450] 500 [625]
1-8 190 [237] 408 [506] 680 [850] 1-14 210 [263] 540 [675] 760 [950]
1-1/8-7 270 [337] 600 [750] 960 [1200] 1-1/8-12 300 [375] 660 [825] 1080 [1350]
1-1/4-7 380 [475] 840 [1050] 1426 [1782] 1-1/4-12 420 [525] 920 [1150] 1500 [1875]
1-3/8-6 490 [612] 110 [1375] 1780 [2225] 1-3/8-12 560 [700] 1260 [1575] 2010 [2512]
1/1-2-6 650 [812] 1460 [1825] 2360 [2950] 1/1-2-12 730 [912] 1640 [2050] 2660 [3325]
METRIC
COARSE THREAD METRIC CLASS 10.9 FASTENERS AND CLASS 10.0 NUTS AND THROUGH HARDENED FLAT WASHERS, PHOSPHATE
COATED, ROCKWELL C 38-45.
USE VALUE IN [ ] IF USING PREVAILING TORQUE NUTS.
Nominal
Thread
Diameter
mm
Standard Torque Nominal
Thread
Diameter
mm
Standard Torque
Newton-
Meters
Foot-
Pounds
Newton-
Meters
Foot-
Pounds
6
10 [14] 7 [10]
20
385 [450] 290 [335]
7
16 [22] 12 [16]
24
670 [775] 500 [625]
8
23 [32] 17 [24]
27
980 [1105] 730 [825]
10
46 [60] 34 [47]
30
1330 [1470] 990 [1090]
12
80 [101] 60 [75]
33
1790 [1950] 1340 [1450]
14
125 [155] 90 [115]
36
2325 [2515] 1730 [1870]
16
200 [240] 150 [180]
39
3010 [3210] 2240 [2380]
18
275 [330] 205 [245]
Table 2-1 General Torque Specifications