Lennox Hearth Products Elite Series DBv-CK-LP TO NG User manual

KIT CONTENTS (See Figure 1):
1 ea. Robertshaw NG Regulator Kit (A)
1 ea. #37 NG main burner orifice (30,000 BTU’s) (B)
1 ea. Nova SIT NG pilot orifice (C)
1 ea. Instruction Sheet
TOOLS NEEDED (See Figure 2):
5/32” Allen Wrench Or T-Handle Wrench
#2 Phillips Screwdriver
1/2” Open End Wrench
DESIGNER™ GAS CONVERSION INSTRUCTIONS LP TO NG
CAT. NO. H5428, MODEL DBV-CK-LP TO NG
INSTALLATION INSTRUCTIONS FOR CONVERTING FROM PROPANE GAS (LP) TO
NATURAL GAS (NG). FOR USE WITH THE DESIGNER™ DIRECT VENT GAS FIREPLACE INSERTS
775,239M
Rev. A, 08/2008
HEARTH PRODUCTS
KITS AND ACCESSORIES
WARNING
This conversion kit shall be installed by a qualified
serviceagencyinaccordancewiththemanufacturer's
instructionsandallapplicablecodesandrequirements
of the authority having jurisdiction. If the information
in these instructions is not followed exactly, a fire,
explosionorproductionofcarbonmonoxidemayresult
causing property damage, personal injury or loss of
life. The qualified service agency performing this
installationisresponsiblefortheproperinstallationof
thiskitandassumesresponsibilityforthisconversion.
The installation is not proper and complete until the
operation of the converted appliance is checked as
specified in the manufacturers instructions supplied
with the kit.
IMPORTANT LE CANADA SEULEMENT
La conversion devra être effectuée conformément
aux recommandations des autorités provinciales
ayant juridiction et conformément aux exigences
du code d'installation CAN/CSA B149.1 .
IMPORTANT CANADA
Theconversionshallbecarriedoutinaccordancewith
therequirementsoftheprovincialauthoritieshaving
jurisdictionandinaccordancewiththerequirements
of the CAN/CSA B149.1 Installation code.
AVERTISSEMENT
Cet équipement de conversion sera installé par une
agencequalifiéedeserviceconformémentauxinstruc-
tionsdufabricantettoutesexigencesetcodesapplica-
blesdel'autorisésavoirlajuridiction. Sil'information
danscetteinstructionn'estpassuivieexactement, un
feu,explosion ou productiondeprotoxydedecarbone
peut résulterle dommagescauser depropriété,perte
oublessurepersonnelledevie. L'agencequalifiéede
service est esponsable de l'installation propre de cet
équipment. L'installationn'estpaspropreetcompléte
jusqu'à l'opération de l'appareil converti est chéque
suivant les critères établis dans les instructions de
propriétaire provisionnées avec l'équipement.
IMPORTANT
The burner orifices provided in this kit are only for
use at elevations of 0 to 2,000 feet (610 M) in the
USA and 0 to 4,500 feet (0-1372 M) in Canada. At
higher elevations the BTU input must be de-rated
by 4% for every 1,000 feet (305 M) to maintain
the proper ratio of gas to air. If the installer must
convert the unit to adjust for varying altitudes, a
derationinformation stickermust befilledoutbythe
installer and adhered to the appliance at the time
of the conversion. Contact your local gas supplier
for deration requirements for your area.
DRAFT
8/15/2008
A
B
Fig. 2
Figure 1 - Kit Contents
Figure 2 - Tools Needed
C
1

READ ALL THE STEPS BEFORE STARTING THE CONVERSION.
INSTALLER NOTICE: THESE INSTRUCTIONS MUST BE LEFT WITH
THE APPLIANCE.
This kit contains components required to convert this appliance
from using Propane Gas to using Natural Gas as the only fuel.
All of these components must be replaced in order for the unit to
operate safely on Natural Gas.
When installing gas components use pipe joint compound or
Teflon tape on all pipe fittings before installing (ensure propane
resistant compounds are used, do not use pipe joint compounds
on flare fittings).
INSTALLATION INSTRUCTIONS
Step 1. TURN OFF THE GAS SUPPLY TO THE APPLIANCE.
Step 2.Usinga phillipsscrewdriver,removeanddiscardthe two pressure
regulator mounting screws (see Figure 3). Remove the pressure
regulator and rubber gasket. Discard all removed components.
Install the new regulator. Ensure the rubber gasket on the back
of the pressure regulator is properly positioned when installing
the new pressure regulator using the new screws supplied with
this kit. Locate the label provided in the regulator kit. Write in
the required information, then affix it to the valve.
Fill out & affix label from
regulator kit to valve
Remove These
Screws
Regulator
Gas Valve
(located in control com-
partment below firebox)
Figure 3 - Replace Regulator on Valve
Step 3. Using a 5/32” allen wrench, remove the glass door by first
loosening the three screws along the bottom (see Figure 4).
Next remove the two top screws and lift the glass off the three
screws below (see Figure 5 and Page 19 of the Installation and
Operation Manual). Carefully remove the logs. Exercise care so
as not to break the logs. Set aside in a safe place.
Step 5.Remove the log set support by removing the two 5/32” allen
head screws located at the front edge. See Figure 7 .
Step 4.Carefully lift out the three brick panels (see Figure 6).
Figure 4 - Loosen 3 Screws at Bottom of Glass Door
Figure 5 - Remove Two Top Screws And Lift The Glass Off
Figure 7 - Remove Log Set Support
Figure 6- Remove Brick Panel Set
Rear Brick Panel
Rear Brick Panel Side Brick Panel
Log Set Support
Glass Door
5/32” Allen
Wrench
Screw
Glass Door
Screw
5/32” Allen
Wrench
2

Figure 8 - Remove Screw From Burner
Step 9. Firmly pull the pilot hood straight up and off to access the hexed
pilot orifice (see Figures 11 and 13). Use a 5/32” allen head
wrench to unscrew the pilot orifice and lift it out (see Figures
12 and 13). Replace with the new NG pilot orifice provided. Re-
install the pilot hood. Note: The raised part of the pilot bottom
lines up with the notch in the pilot hood (see Figure 13).
Figure 13
SIT Millivolt Pilot
Assembly Shown
Pilot
Orifice
Figure 10 - Remove Burner
Pilot
Hood
Step 6.To remove burner, unscrew the 5/32” allen head screw, securing
the right end of the burner. See Figure 8.
Step 7.Next, push the air shutter control lever in until it stops. See
Figure 9.
Step 8.Slide burner to the right until it comes off the burner orifice. Lift
the right end of burner until it releases from the copper rod. See
Figure 10.
Remove 5/32”
allen head screw,
Figure 9 - Push In Shutter Lever
Push air shutter lever
in until it stops.
Burner Tube Assembly
Burner Orifice
Figure 12 - Remove Pilot Orifice
Figure 11 - Pull Off Pilot Hood
Use 5/32” allen wrench
to remove pilot orifice
Pilot Hood
This raised part of
the pilot bottom
must line up with
the notch in the
pilot hood.
3
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE.

Step 12. Turn on gas supply and test for gas leaks using a gas leak test
solution (see Test Procedure on Page 12 of the Installation and
Operation Manual).
Step 13.Using a manometer, test the inlet and manifold gas pressure
per instructions in the Installation and Operation Manual (Page
12) and as shown in the following 2 tables.
Step 14.Reinstall the burner, log set support, log set and glass door
assembly. See Pages 9 and 10 (Log Set Installation) and Page
19 (Door Assembly Installation) in the Installation and Operation
Manual.
Step 15.Lighttheappliance perthelightinginstructionslabelon appliance
(located below glass door) or lighting instructions on Page 14
in the Installation and Operation Manual. Inspect for proper pilot
and burner flame appearances. See Flame Color and Behavior
on Page 15 and Inspect The Pilot System For Proper Flame on
Page 16 in the Installation and Operation Manual. Also see
Figures 16 and 17 on this page.
Figure 17 - Burner Flame Appearance
No Blue Flame
Center
Soot at
Flame Tip
Dark Orange
Flame
IMPROPERLY
BURNING FLAME
Soot above
Flame Tip No Soot at
Flame Tip
PROPERLY
BURNING FLAME
Semi-Transparent
Yellow Flame
Blue Flame
Center
Ports on Pan
Burner Assembly
Figure 16 - Proper Pilot Flame Appearance
Inlet Gas Supply Pressure
Fuel # Minimum Maximum Desired
Nat.
Gas
5" WC/po. C.E
(1.24 kPa)
10.5" WC/po. C.E
(2.61 kPa)
7" WC/po. C.E
(1.74 kPa)
Manifold Gas Supply Pressure
Fuel # Low High
Natural
Gas
(Lo) 1.7" WC/po. C.E
(0.42 kPa)
(Hi) 3.5" WC/po. C.E
(0.87 kPa)
Step 11.Install burner, and make sure air shutter is 1/8” open (see in-
structions on Page 13 of the Installation and Operation Manual).
After step 15, with the appliance lit and fully warmed up, evaluate
the burner flame appearance and re-adjust air shutter for proper
flame appearance, if necessary.
Figure 14 - Replace Burner Orifice
Figure 15 - Adjust Air Shutter
Step10.Using 1/2” open end wrench, remove the LP burner orifice. Install
the new NG orifice. Make sure to use pipe sealing compound on
threads of the new orifice (see Figure 14).
Burner Orifice
1/2” End Wrench
Air Shutter Lever
1110 West Taft Avenue • Orange, CA 92865
4
Printed in U.S.A. © 2008 Lennox Hearth Products
P/N 775,239M REV. A 08/2008
Lennox Hearth Products reserves the right to make changes at any time, without notice, in
design, materials, specifications, prices and also to discontinue colors, styles and products.
Consult your local distributor for fireplace code information.
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE.