Lenze g500-S Technical manual

Mains-operated geared motors
Sha-mounted helical geared motor g500-S / Smart Motor m300-E
Project planning EN

Contents
About this document5
Document descripon 5
Further documents 5
Notaons and convenons 6
Product informaon 7
Product descripon 8
Idencaon of the products 10
Features 11
The modular system 12
Informaon on project planning 21
Safety instrucons 22
Basic safety instrucons 22
Applicaon as directed 22
Foreseeable misuse 22
Residual hazards 23
Drive dimensioning 24
Final conguraon 26
Environmental condions 28
Free spaces 30
Informaon on mechanical installaon 35
Important notes 35
Transport 35
Installaon 35
Informaon on electrical installaon 36
Important notes 36
Preparaon 36
Connecon according to EN 37
Connecon according to UL 40
Technical data 44
Notes regarding the given data 44
Standards and operang condions 45
Conformies/approvals 45
Protecon of persons and device protecon 45
EMC data 46
Environmental condions 46
Electrical supply condions 46
Radial forces and axial forces 47
Selecon tables 49
Dimensions 56
Basic dimensions 56
Weights 89
Basic weights 89
Addional weights 89
Contents
3

Product extensions 90
Torque plates 90
Sha covers 92
Motor connecon 94
Brakes 96
Spring-applied brakes 96
Brake resistors 98
Accessories 99
Overview 99
NFC adapter 99
QUICKON connector 100
UMCLN_SGG_100181 100
Product codes 101
Motor data 103
Rated data 103
Appendix 104
Good to know 104
Approvals/direcves 104
Operang modes of the motor 105
Enclosures 106
Contents
4

About this document
Document descripon
This document addresses to all persons who want to carry out any conguraons with the
products described.
The data and informaon compiled in this document serve to support you in the dimensioning
and selecon processes and in carrying out the electrical and mechanical installaon. You will
receive informaon regarding product extensions and accessories.
•The document includes safety instrucons which must be observed.
•All persons working on and with the drives must have the documentaon at hand during
work and observe the informaon and notes relevant for it.
•The documentaon must always be complete and in a perfectly readable state.
NOTICE
Please observe the notes in the following chapters!
▶Safety instrucons ^ 22
▶Informaon on mechanical installaon ^ 35
▶Informaon on electrical installaon ^ 36
Further documents
Informaon and tools with regard to the Lenze products can be found on the
Internet: hp://www.lenze.com à Downloads
About this document
Further documents
5

Notaons and convenons
This document uses the following convenons to disnguish dierent types of informaon:
Numeric notaon
Decimal separator Point The decimal point is always used.
Example: 1 234.56
Warning
UL warning UL Are used in English and French.
UR warning UR
Text
Engineering tools » « Soware
Example: »Engineer«, »EASY Starter«
Icons
Page reference ¶Reference to another page with addional informaon
Example: ¶ 16 = see page 16
Documentaon reference ,Reference to another documentaon with addional informaon
Example: , EDKxxx = see documentaon EDKxxx
Layout of the safety instrucons
DANGER!
Indicates an extremely hazardous situaon. Failure to comply with this instrucon will result
in severe irreparable injury and even death.
WARNING!
Indicates an extremely hazardous situaon. Failure to comply with this instrucon may result
in severe irreparable injury and even death.
CAUTION!
Indicates a hazardous situaon. Failure to comply with this instrucon may result in slight to
medium injury.
NOTICE
Indicates a material hazard. Failure to comply with this instrucon may result in material
damage.
About this document
Notaons and convenons
6

Product informaon
The new freedom in moon for engineers. Lenze Smart Products reduce the number of
dierent drives by up to 70 %. Without contactor and starter, with freely adjustable xed
speeds and many integrated funcons for technical material-handling applicaons. The Lenze
Smart motor also fulls the highest requirements regarding energy eciency and can be
conveniently operated by means of a smart phone.
Our slimline sha-mounted helical gearboxes are characterised by high permissible radial
forces, closely stepped raos and a low backlash.
They are available in 2-stage and 3-stage designs with a maximum torque of up to 4,500 Nm
and raos of up to i=500 depending on your individual requirements.
Reducon in the number of variants made easy
Before now, dierent output speeds (e. g. for dierent conveying speeds) were enabled by
dierent gearbox raos or, in the case of very large dierences, by means of the number of
pole pairs of the motors. This led to a large number of dierent drive variants..
Things are dierent with the Lenze Smart Products: Due to the possibility of freely adjusng
the motor speed within a vefold adjustment range at a constant torque, very dierent
speeds can be enabled with one single drive variants. The cost and eort involved in design,
selecon, procurement and storage are thus reduced considerably.
Highlights
•Freely adjustable speed reduces the number of dierent drives
•Universally usable thanks to geared motor with g500
•Integrated so start funcon
•Less wiring thanks to electronic contactor and motor protecon funcon
•Excellent energy eciency
•Can be operated with an NFC-capable smartphone and Lenze app
•Brake control unit oponal for low-wear brake control
•Slimline design saves installaon space of the machine
•Solid sha, hollow sha and shrink disc for direct integraon into the machine
•Low backlash at axial output opmises eciency
•High centre distance provides more free space in your applicaon
Fig. 1: MSEMAXX080-32 Smart Motor - g500-S660 sha-mounted helical gearbox
Product informaon
7

Product descripon
Easy adjustment
NFC technology (NFC = Near Field Communicaon) is used to adapt the Lenze Smart Products
to the applicaon as well as for diagnoscs). The drive can be adjusted very easily without
opening the terminal box. without voltage supply and without me-consuming addressing.
Only an NFC-capable Android smartphone or the Lenze NFC adapter for PCs is needed as a
tool. The data can therefore be read and wrien when the drive is in a de-energised state –
via password protecon, of course.
Data that can be set
•Name of data record (e. g. the designaon of the drive in your documentaon)
•Speed and rotang direcon 1 (also controllable without digital inputs)
•Speed and rotang direcon 2-5 (controllable by means of digital inputs)
•Acceleraon me
•Deceleraon me
•Energy-saving funcon
Readable data
•Idencaon data (Lenze material number and serial number, type designaon, soware
version)
•Error messages
•Operang and power-on hours
Adjustment by means of a smartphone
The Lenze Smart Products can be adjusted with an Android smartphone. The corresponding
app in German and English can be obtained from www.Lenze.com or the Google Store. For
convenience, the data records created can be archived on the smartphone and repeatedly
transferred to the Lenze Smart Products for dierent applicaons.
Product informaon
Product descripon
8

Adjusng with a PC
With the »EASY Starter« engineering tool (expanded version, »EASY Advanced«“ or »Engineer
HighLevel« soware licence needed) can be used to adjust the Lenze Smart Products. The
relevant version can be easily downloaded from hp://www.lenze.com . As the sengs are
very simple and clear, there is an easy-to-use dialog box, which can be opened directly via the
navigator. The corresponding buon is directly accessible in the navigaon bar. Analogously to
other product sengs, the parameter values can be archived.
Starng and stopping smoothly and gently
An acceleraon ramp and – in contrast to a convenonal starter – a deceleraon ramp can be
set for Lenze Smart Products. This ensures that the conveyed material is handled in a dened
and jerk-free manner..
Contactor and motor protecon funcons integrated
The Lenze Smart Products can be started and stopped by mean of digital inputs. It is also
possible to switch between dierent speeds and rotang direcons. Up to 5 dierent speed
modes (e. g. creep speed and normal speed in both direcons as well as stopping) can be used
for a motor. Reversing-contactor changes and pole changes are thus a thing of the past.
In addion, motor-protecons devices are not needed as monitoring of temperature, short
circuits, earth faults and phase failures has already been integrated.
Easy installaon
Connecon takes place completely from the outside by means of connectors.
The Lenze Smart Products come with an especially clever connecng technology – Phoenix
Contact QUICKON. Electrical installaon is therefore very easy without special tools and
requires less than one minute.
In addion to the QUICKON connector, the M15 connecon customary on the market is
available.
As a standard feature, the digital inputs and outputs are connected at M12 sockets of the type
currently available on the market.
Already exisng signal cables can oen be reused.
Worldwide and ecient
The drive can be used worldwide:
•In all 3-phase networks with a supply voltage of 400 ... 480 V and a mains frequency of
50 ... 60 Hz
•At ambient temperatures of -30 ... +40 °C
•Is suitable for many approvals
The Lenze Smart Motor fulls the requirements as described in the highest eciency
requirement for IES2.
If very lile torque is needed in the paral-load operaonal range, the integrated energy
saving funcon can be used to opmize the energy absorpon of the drive.
Product informaon
Product descripon
9

Applicaon examples
Roller conveyors with belt ejector Belt conveyors
Idencaon of the products
Gearbox product name
Gearbox type Product series Type Rated torque Nm Product
Sha-mounted helical
gearbox g500 - S
130 g500-S130
220 g500-S220
400 g500-S400
660 g500-S660
950 g500-S950
2100 g500-S2100
3100 g500-S3100
4500 g500-S4500
Product name of the motor
Product series Type Size Overall length Number of pole
pairs
Motor
MSEMA
XX
(without built-on
accessories)
063
-
4
2 (4-pole)
MSEMAXX063-42
080 3 MSEMAXX080-32
BR
(with brake)
063 4 MSEMABR063-42
080 3 MSEMABR080-32
Product informaon
Idencaon of the products
10

Features
Connection of spring-applied brake
Mains connection
Control terminal
Brake resistor connection
(prewired upon delivery)
X5
External
X4
Internal brake resistor
PE
by means of Android smartphone
by means of PC via NFC adapter
Adjustment of speeds
M12 connector
X1, X2
In the terminal box
QUICKON connector
M15 connector
X3
External brake resistor
Standard
LongLife
Manual release lever
Output flange
(depending on the mounting position)
Oil drain plug
(depending on the mounting position)
Oil filler plug
(depending on the mounting position)
Ventilation
(depending on the mounting position)
Remove oil control plug
Housing type
Output shaft
Torque support
Spring-applied brake
Integral fan
Cooling
Product informaon
Features
11

The modular system
Values printed in bold are standard designs. Values that are not printed in bold
are potenal extensions, some of them including a surcharge.
Product informaon
The modular system
12

Geared motors up to 660 Nm
Gearboxes g500-S130 g500-S220 g500-S400 g500-S660
Min. motor assignment MSEMA□□
063-42 063-42 063-42 063-42
Max. motor assignment MSEMA□□
080-32 080-32 080-32 080-32
Technical data
Max. output torque Nm 130 220 400 660
Min. drive torque Nm 1.75 1.75 1.75 1.75
Max. drive torque Nm 5.0 5.0 5.0 5.0
Mounng posion
Standard A/B/C/D/E/F
Combined AEF
Colour Unpainted
Primed
Painted in RAL colours
Surface and corrosion protecon OKS-G
Dierent types of OKS
Output sha
Solid sha with featherkey (V) mm 25 x 50 25 x 50 30 x 60 35 x 70
40 x 80
Hollow sha with keyway (H) mm 25 25/30 30/35 40/45
Hollow sha with shrink disc (S) mm 25 25/30 35 40
Sha material Steel
Stainless steel
Sha sealing ring material NBR
FKM (Viton)
Output sha bearing Normal
Gearbox design With foot (HBR/VBR)
Without foot and centring (HCR)/(VCR/SCR)
With centring (HCR/VCR/SCR)
With output ange (HCK/VCK/SCK)
Output ange (K) mm 160 160 200 200/250
Lubricant Mineral oil
Synthec oil
Food-grade oil
Cooling Self-venlated
Torque support Rubber buers
Sha cover Shrink disc cover
Motor connecon
Power connecon Terminal box
QUICKON connector
M15 connector
Control terminal M12 connector
Spring-applied brake
Type Without
Standard
LongLife
Without/with manual release lever
brake resistance Without
Integrated
External
Feedback Without
Temperature monitoring Internal
Product informaon
The modular system
13

Geared motors from 950 Nm to 4500 Nm
Gearboxes g500-S950 g500-S2100 g500-S3100 g500-S4500
Min. motor assignment MSEMA□□
063-42 063-42 063-42 080-32
Max. motor assignment MSEMA□□
080-32 080-32 080-32 080-32
Technical data
Max. output torque Nm 950 2100 3100 4500
Min. drive torque Nm 1.75 1.75 1.75 5.0
Max. drive torque Nm 5.0 5.0 5.0 5.0
Mounng posion
Standard A/B/C/D/E/F
Combined
Colour Primed
Painted in RAL colours
Surface and corrosion protecon OKS-G
Dierent types of OKS
Output sha
Solid sha with featherkey (V) mm 40 x 80 50 x 100 60 x 120 70 x 140
80 x 160
Hollow sha with keyway (H) mm 40 50/55 60/70 70/80
Hollow sha with shrink disc (S) mm 40 50 65 75/80
Sha material Steel
Stainless steel
Sha sealing ring material NBR
FKM (Viton)
Output sha bearing Normal
Gearbox design With foot (HBR)/(VBR/SBR)
With foot and centring (HAR/VAR(SAR)
With foot and output ange (HAK/VAK/SAK)
Output ange (K) mm 250 250/300 350 400/450
Lubricant Mineral oil
Synthec oil
Food-grade oil
Cooling Self-venlated
Torque support Rubber buers
Sha cover Shrink disc cover
Motor connecon
Power connecon Terminal box
QUICKON connector
M15 connector
Control terminal M12 connector
Spring-applied brake
Type Without
Standard
LongLife
Without/with manual release lever
brake resistance Without
Integrated
External
Feedback Without
Temperature monitoring Internal
Product informaon
The modular system
14

Models at the output
NOTICE
Please observe the available gearbox designs!
Gearbox designs g500-S130 ... S660
Hollow sha, without foot
Without centring (HDR) With centering (HCR) Flange with through holes (HCK)
Hollow sha, with foot
Without centring (HBR)
Product informaon
The modular system
15

Hollow sha with shrink disc, without foot
Without centring (SDR) With centring (SCR) Flange with through holes (SCK)
Solid sha, without foot
Without centring (VDR) With centering (VCR) Flange with through holes (VCK)
Solid sha, with foot
Without centring (VBR)
Product informaon
The modular system
16

Gearbox designs g500-S950 ... S4500
Hollow sha, with foot
Without centring (HBR) With centring (HAR) Flange with through holes (HAK)
Hollow sha with shrink disc, with foot
Without centring (SBR) With centring (SAR) Flange with through holes (SAK)
Solid sha, with foot
Without centring (VBR) With centring (VAR) Flange with through holes (VAK)
Product informaon
The modular system
17

Models at the output
Motor connecon
Cable gland Connectors External brake resistor
Cooling: self-venlated
Without brake With brake With brake and manual release lever
Product informaon
The modular system
18

Mounng posions
Geared motors
In the following graphics, the terminal box in posion 2 is colour-coded. If the
mounng posion (A … F) changes, the terminal box posions (2 … 5) are
rotated accordingly.
To reduce the number of dierent versions, the gearboxes can also be ordered with combined
mounng posions:
•g500-S130 ... S660 in mounng posion AEF
A
B
C
D
E
F
Product informaon
The modular system
19

Terminal box
The terminal box posion (2 ... 5) must be given as a funcon of the mounng
posion.
2
4
5
3
Shrink disc
Please specify the shrink disc posion 1 or 6 when ordering.
Flange and shrink disc are not possible in the same posion.
6
1
Product informaon
The modular system
20