Lenze g500-B Technical manual

Mains-operated geared motors
g500-B bevel geared motor / Smart Motor m300-E
Project planning EN

Contents
About this document 5
Document descripon 5
Further documents 5
Notaons and convenons 6
Product informaon 7
Product descripon 7
Idencaon of the products 10
Features 11
The modular system 12
Designs 15
Mounng posions 16
Informaon on project planning 21
Safety instrucons 21
Basic safety instrucons 21
Applicaon as directed 21
Residual hazards 22
Drive dimensioning 24
Final conguraon 26
Surface and corrosion protecon 27
Lubricants 28
Venlaon 29
Informaon on mechanical installaon 38
Important notes 38
Transport 38
Installaon 38
Informaon on electrical installaon 39
Important notes 39
Connecon according to EN 40
Connecon according to cULus 43
Technical data 47
Notes regarding the given data 47
Standards and operang condions 48
Conformies and approvals 48
Protecon of persons and device protecon 49
EMC data 49
Environmental condions 50
Electrical supply condions 50
Radial forces and axial forces 51
Selecon tables 53
Dimensions 61
Basic dimensions 62
Gearbox with pre-stage 89
Addional lengths 89
Weights 90
Basic weights 90
Addional weights 90
Contents
3

Product extensions 91
Torque plates 91
Sha covers 100
Motor connecon 102
Connecon via terminal box 102
Connecon via QUICKON V2 connector 102
Connecon via M15 connector 102
Connecon via M12 connector 103
Brakes 104
Spring-applied holding brake 105
Brake resistors 107
Accessories 108
NFC adapter 108
QUICKON connector 109
UMCLN_SGG_100181 110
Product codes 111
Motor data 113
Rated data 113
Ecodesign Direcve 113
Environmental notes and recycling 114
Appendix 115
Good to know 115
Operang modes of the motor 115
Enclosures 116
Contents
4

About this document
Document descripon
This document addresses to all persons who want to carry out any conguraons with the
products described.
The data and informaon compiled in this document serve to support you in the dimensioning
and selecon processes and in carrying out the electrical and mechanical installaon. You will
receive informaon regarding product extensions and accessories.
•The document includes safety instrucons which must be observed.
•All persons working on and with the drives must have the documentaon at hand during
work and observe the informaon and notes relevant for it.
•The documentaon must always be complete and in a perfectly readable state.
Further documents
Informaon and tools with regard to the Lenze products can be found on the
Internet:
www.Lenze.com à Downloads
About this document
Document descripon
5

Notaons and convenons
Convenons are used in this document to disnguish between dierent types of informaon.
Numeric notaon
Decimal separator Point Generally shown as a decimal point.
Example: 1 234.56
Warnings
UL Warnings UL Are used in English and French.
UR warnings UR
Text
Engineering Tools " " Soware
Example: "Engineer", "EASY Starter"
Icons
Page reference ¶Reference to another page with addional informaon.
Example: ¶ 16 = see page 16
Documentaon reference ,Reference to other documentaon with addional informaon.
Example: , EDKxxx = see documentaon EDKxxx
Layout of the safety instrucons
DANGER!
Indicates an extremely hazardous situaon. Failure to comply with this instrucon will result
in severe irreparable injury and even death.
WARNING!
Indicates an extremely hazardous situaon. Failure to comply with this instrucon may result
in severe irreparable injury and even death.
CAUTION!
Indicates a hazardous situaon. Failure to comply with this instrucon may result in slight to
medium injury.
NOTICE
Indicates a material hazard. Failure to comply with this instrucon may result in material
damage.
About this document
Notaons and convenons
6

Product informaon
Product descripon
The new freedom in moon for engineers. Lenze Smart Products reduce the number of
dierent drives by up to 70 %. Without contactor and starter, with freely adjustable xed
speeds and many integrated funcons for technical material-handling applicaons. The Lenze
Smart motor also fulls the highest requirements regarding energy eciency and can be
conveniently operated by means of a smart phone.
When used in combinaon with three-phase AC motors, our bevel gearboxes form a compact,
powerful drive unit. Numerous opons at the input and output end provide for the drive to be
exactly adapted to your applicaon.
The ecient bevel gearboxes are characterized by high permissible radial forces, closely
stepped raos and a low backlash. They are available in a 2-, 3- and 4-stage design with a
torque of up to 4300 Nm and a rao of up to i= 3167.
Versions
•High-ecient right-angle gearbox in a compact design for space-saving installaon
•Market standard sha dimensions and standardized anges for easy machine integraon
•Low backlash and high torsional rigidity during posioning provide for exact results
Reducon in the number of variants made easy
Before now, dierent output speeds (e. g. for dierent conveying speeds) were enabled by
dierent gearbox raos or, in the case of very large dierences, by means of the number of
pole pairs of the motors. This led to a large number of dierent drive variants..
Things are dierent with the Lenze Smart Products: Due to the possibility of freely adjusng
the motor speed within a vefold adjustment range at a constant torque, very dierent
speeds can be enabled with one single drive variants. The cost and eort involved in design,
selecon, procurement and storage are thus reduced considerably.
Fig. 1: MSEMAXX080-32 Smart Motor - g500-B450 bevel gearbox
Easy adjustment
NFC technology (NFC = Near Field Communicaon) is used to adapt the Lenze Smart Products
to the applicaon as well as for diagnoscs). The drive can be adjusted very easily without
opening the terminal box. without voltage supply and without me-consuming addressing.
Only an NFC-capable Android smartphone or the Lenze NFC adapter for PCs is needed as a
tool. The data can therefore be read and wrien when the drive is in a de-energised state –
via password protecon, of course.
Product informaon
Product descripon
7

Data that can be set
•Name of data record (e. g. the designaon of the drive in your documentaon)
•Speed and rotang direcon 1 (also controllable without digital inputs)
•Speed and rotang direcon 2-5 (controllable by means of digital inputs)
•Acceleraon me
•Deceleraon me
•Energy-saving funcon
Readable data
•Idencaon data (Lenze material number and serial number, type designaon, soware
version)
•Error messages
•Operang and power-on hours
Adjustment by means of a smartphone
The Lenze Smart Products can be adjusted with an Android smartphone. The corresponding
app in German and English can be obtained from www.Lenze.com or the Google Store. For
convenience, the data records created can be archived on the smartphone and repeatedly
transferred to the Lenze Smart Products for dierent applicaons.
Seng with the PC
With the »EASY Starter« engineering tool (extended version, soware license »EASY
Advanced«“ or »Engineer HighLevel« required) can be used to set the Lenze Smart products.
The relevant version be easily downloaded from hp://www.lenze.com . As the sengs are
very simple and clear, there is an easy-to-use dialog box which can be opened directly via the
navigator The corresponding buon is directly accessible in the navigaon bar. Analogously to
other product sengs, the parameter values. can be archived.
Product informaon
Product descripon
8

Starng and stopping smoothly and gently
An acceleraon ramp and – in contrast to a convenonal starter – a deceleraon ramp can be
set for Lenze Smart Products. This ensures that the conveyed material is handled in a dened
and jerk-free manner..
Contactor and motor protecon funcons integrated
The Lenze Smart Products can be started and stopped by mean of digital inputs. It is also
possible to switch between dierent speeds and rotang direcons. Up to 5 dierent speed
modes (e. g. creep speed and normal speed in both direcons as well as stopping) can be used
for a motor. Reversing-contactor changes and pole changes are thus a thing of the past.
In addion, motor-protecons devices are not needed as monitoring of temperature, short
circuits, earth faults and phase failures has already been integrated.
Easy installaon
Connecon takes place completely from the outside by means of connectors.
The Lenze Smart Products come with an especially clever connecng technology – Phoenix
Contact QUICKON. Electrical installaon is therefore very easy without special tools and
requires less than one minute.
In addion to the QUICKON connector, the M15 connecon customary on the market is
available.
As a standard feature, the digital inputs and outputs are connected at M12 sockets of the type
currently available on the market.
Already exisng signal cables can oen be reused.
Worldwide and ecient
The drive can be used worldwide:
•In all 3-phase networks with 400 ... 480 V supply voltage an a mains frequency of
50 ... 60 Hz
•At ambient temperatures of -30 ... +40 °C
•Is suitable for many approvals
The Lenze Smart Motor fulls the requirements as described in the highest eciency
requirement for IES2.
If very lile torque is needed in the paral-load operaonal range, the integrated energy
saving funcon can be used to opmize the energy absorpon of the drive.
Product informaon
Product descripon
9

Applicaon examples
Roller conveyors with belt ejector Belt conveyors
Idencaon of the products
Gearbox product name
Gearbox type Product series Type Rated torque Nm Product
Bevel gearbox g500 - B
45 g500-B45
110 g500-B110
240 g500-B240
450 g500-B450
600 g500-B600
820 g500-B820
1500 g500-B1500
2700 g500-B2700
4300 g500-B4300
Product name of the motor
Product series Type Size Overall length Number of pole
pairs
Motor
MSEMA
XX
(without built-on
accessories)
063
-
4
2 (4-pole)
MSEMAXX063-42
080 3 MSEMAXX080-32
BR
(with brake)
063 4 MSEMABR063-42
080 3 MSEMABR080-32
Product informaon
Idencaon of the products
10

Features
The following gure provides an overview of the elements and connecons on the product.
Their posion, size and appearance may vary.
Torque plate mounting
(depending on the mounting position)
Oil filler plug
(depending on the mounting position)
Ventilation
(depending on the mounting position)
Remove oil control plug
Torque plate mounting
(depending on the mounting position)
Oil drain plug
Housing type Output flange
Output shaft
Connection of spring-applied brake
Mains connection
Control terminal
Brake resistor connection
(prewired upon delivery)
X5
External
X4
Internal brake resistor
PE
by means of Android smartphone
by means of PC via NFC adapter
Adjustment of speeds
M12 connector
X1, X2
In the terminal box
QUICKON V2 connector
M15 connector
X3
External brake resistor
Standard
LongLife
Manual release lever
Spring-applied brake
Integral fan
Cooling
Product informaon
Features
11

The modular system
Values printed in bold are standard designs. Values that are not printed in bold
are potenal extensions, some of them including a surcharge.
Product informaon
The modular system
12

Geared motors up to 450 Nm
Gearbox g500-B45 g500-B110 g500-B240 g500-B450
Min. motor assignment MSEMA□□
063-42 063-42 063-42 063-42
Max. motor assignment MSEMA□□
063-42 080-32 080-32 080-32
Technical data
Max. output torque Nm 45 110 240 450
Min. drive torque Nm 1.75 1.75 1.75 1.75
Max. drive torque Nm 1.75 5.0 5.0 5.0
Mounng posion
Standard M1, M2, M3, M4, M5, M6 (ABCDEF)
Combined M1-M6 (A-F) M1/5/6 (AEF)
Color Unpainted
Primed
Painted in RAL colors
Surface and corrosion protecon OKS-G
Dierent types of surface and corrosion protecon
Output sha
Solid sha with featherkey (V) mm 20 x 40 20 x 40 30 x 60 30 x 60
Hollow sha with keyway (H) mm 18/20 20/25 30/35 35/40
Hollow sha with shrink disc (S) mm 20 20 30/35 35
Sha material Steel
Stainless steel
Sha sealing ring material NBR
FKM (Viton)
Output sha bearing Standard
Reinforced
Gearbox design With foot (HBR)/(VBR/SBR)
With foot and centring (HAR/VAR/SAR)
With foot and output ange (HAK/VAK/SAK)
Output ange (K) mm 110/120 120/160 160/200 200
Lubricant Mineral oil
Synthec oil
Food-compable oil
Cooling Self-venlated
Torque plate At threaded pitch circle
On the housing foot
Rubber buers
Sha cover Hollow sha cover, hoseproof
Shrink disc cover
Motor connecon
Power connecon Terminal box
QUICKON V2 connector
M15 connector
Control terminal M12 connector
Spring-applied brake
Type Without
Standard
LongLife
Without/with manual release lever
Brake resistor Without
Integrated
External
Feedback Without
Temperature monitoring Internal
Product informaon
The modular system
13

Geared motors from 600 Nm to 4300 Nm
Gearbox g500-B600 g500-B820 g500-B1500 g500-B2700 g500-B4300
Min. motor assignment MSEMA□□
063-42 063-42 063-42 063-42 063-42
Max. motor assignment MSEMA□□
080-32 080-32 080-32 080-32 080-32
Technical data
Max. output torque Nm 600 820 1500 2700 4300
Min. drive torque Nm 1.75 1.75 1.75 1.75 1.75
Max. drive torque Nm 5.0 5.0 5.0 5.0 5.0
Mounng posion
Standard M1, M2, M3, M4, M5, M6 (ABCDEF)
Combined -
Color Primed
Painted in RAL colors
Surface and corrosion protecon OKS-G
Dierent types of surface and corrosion protecon
Output sha
Solid sha with featherkey (V) mm 35 x70 40 x 80 50 x 100 60 x 120 70 x 140
80 x160
Hollow sha with keyway (H) mm 40/45 40/45 50/55 60/70 70/80
Hollow sha with shrink disc (S) mm 40 40 50 65 75/80
Sha material Steel
Stainless steel
Sha sealing ring material NBR
FKM (Viton)
Output sha bearing Standard
Reinforced
Gearbox design With foot (HBR)/(VBR/SBR)
With foot and centring (HAR/VAR/SAR)
With foot and output ange (HAK/VAK/SAK)
Output ange mm 200/250 200/250 250/300 350 400/450
Lubricant Mineral oil
Synthec oil
Food-compable oil
Cooling Self-venlated
Torque plate At threaded pitch circle -
On the housing foot
Sha covers Hollow sha cover, hoseproof
Shrink disc cover
Motor connecon
Power connecon Terminal box
QUICKON V2 connector
M15 connector
Control terminal M12 connector
Spring-applied brake
Type Without
Standard
LongLife
Without/with manual release lever
Brake resistor Without
Integrated
External
Feedback Without
Temperature monitoring Internal
Product informaon
The modular system
14

Designs
Gearbox designs
Please observe the available gearbox designs!
4The modular system ^ 12
g500-B45 ... B4300
Hollow sha, with foot
Without centring (HBR) With centring (HAR) Flange with through holes (HAK)
Hollow sha with shrink disc, with foot
Without centring (SBR) With centring (SAR) Flange with through holes (SAK)
Solid sha, with foot
Without centring (VBR) With centring (VAR) Flange with through holes (VAK)
Product informaon
The modular system
Designs
15

Mounng posions
Details of the mounng posion are needed to ensure the corresponding lubricant amount,
posion of the venlaon, oil checks and oil drain plug on the gearbox.
To reduce the number of dierent versions, the following gearboxes can also be ordered with
combined mounng posions:
•g500-B45 in M1-M6 (A-F) mounng posion
•g500-B110 ... B450 in M1/5/6 (AEF) mounng posion
M1 [ A ]
M2 [ D ]
M5 [ E ]
M3 [ B ]
M4 [ C ]
M6 [ F ]
Dened posions on the geared motor
All of the dened posions refer to the areas on the geared motor in
mounng posion M1 (A) .
Posion of the built-on accessories with T, L, R, B, F, E (Top, Le,
Right, Boom, Front, and End)
If the geared motor is rotated into a dierent mounng posion
M2 ... M6 (B...F), the dened posions on the geared motor are
retained.
T [ 2 ]
E [ 1 ]
R [ 5 ]
B [ 4 ]
F [ 6 ]
L [ 3 ]
Example: Mounng posion M5 (E)
E [ 1 ]
T [ 2 ]
R [ 5 ]
F [ 6 ]
B [ 4 ]
L [ 3 ]
Product informaon
The modular system
Mounng posions
16

Posion of the terminal boxes
R
L
B
T
Posions of the connecons
Mains connecon Control terminal
Cable gland for terminal box
QUICKON V2 connector
M15 connector
M12 connector
E
E
Posion of the manual release lever
Product informaon
The modular system
Mounng posions
17

Posion of the solid sha
Double-ended output sha journal "L+R".
L
R
Posion of the hollow sha with shrink disc
Output ange and shrink disc are not possible in the same posion.
L
R
Posion of the output ange
Output ange on both sides "L+R".
L
R
Product informaon
The modular system
Mounng posions
18

Posion of the torque plate on the threaded pitch circle
Posion of the torque plate
L
R
Angle of the torque plate
g500-B45 ... B110
90°
270°
225°
135°
315°
R
180°
90°
270°
225°
45°
315°
L
0°
g500-B240 ... B1500
90°
270°
150°
210°
240°
60°
120°
300°
180°
R
90°
270°
330°
30°
240°
60°
120°
300°
0°
L
Product informaon
The modular system
Mounng posions
19

Posion of the torque plate on the housing foot
Posion of the torque plate Posion of the rubber buer on the torque plate
F
B
R
R
L
L
Product informaon
The modular system
Mounng posions
20