Lenze IE3 g500-B Technical manual

Geared motors
IE3 g500-B / m540-P bevel geared motor
Project planning EN

Contents
About this document 5
Document descripon 5
Further documents 5
Notaons and convenons 6
Product informaon 7
Product descripon 7
Idencaon of the products 9
Features 9
The modular system 10
Designs 11
Mounng posions 15
Informaon on project planning 19
Safety instrucons 19
Basic safety instrucons 20
Applicaon as directed 21
Foreseeable misuse 21
Residual hazards 22
General informaon 24
Drive dimensioning 27
Final conguraon 32
Surface and corrosion protecon 32
Lubricants 33
Venlaon 34
Informaon on mechanical installaon 37
Important notes 37
Transport 37
Installaon 37
Informaon on electrical installaon 38
Important notes 38
Preparaon 38
Contents
3

Technical data 39
Notes regarding the given data 39
Standards and operang condions 40
Conformies and approvals 40
Protecon of persons and device protecon 40
EMC data 40
Environmental condions 40
Data overview 41
Gearboxes with adapter 45
Radial forces and axial forces 49
Selecon tables 51
Motor – inverter assignment 67
Dimensions 68
Basic dimensions 68
Addional lengths 78
Weights 79
Basic weights 79
Addional weights 79
Product extensions 80
Torque plates 80
Sha covers 81
Motor connecon 83
Connecon opons 83
Assignment of the terminal boxes 84
Assignment of the connectors HAN 88
Connecon via terminal box 90
Connecon via HAN connector 92
Brakes 93
Spring-applied applicaon brake 94
Feedback 101
Incremental encoder 101
Blower 102
Standard version 102
Temperature monitoring 103
PTC thermistor 103
Product codes 104
Motor data 106
Rated data 106
Rated data 50 Hz 106
Rated data 60 Hz 108
Rated data 87 Hz 110
Ecodesign regulaon 112
Environmental notes and recycling 114
Appendix 115
Good to know 115
Approvals and direcves 115
Operang modes of the motor 116
Enclosures 117
Contents
4

About this document
Document descripon
This document addresses to all persons who want to carry out any conguraons with the
products described.
The data and informaon compiled in this document serve to support you in the dimensioning
and selecon processes and in carrying out the electrical and mechanical installaon. You will
receive informaon regarding product extensions and accessories.
•The document includes safety instrucons which must be observed.
•All persons working on and with the drives must have the documentaon at hand during
work and observe the informaon and notes relevant for it.
•The documentaon must always be complete and in a perfectly readable state.
NOTICE
Please observe the notes in the following chapters!
▶Safety instrucons ^ 19
▶Informaon on mechanical installaon ^ 37
▶Informaon on electrical installaon ^ 38
Further documents
Informaon and tools with regard to the Lenze products can be found on the
Internet:
www.Lenze.com à Downloads
About this document
Document descripon
5

Notaons and convenons
Convenons are used in this document to disnguish between dierent types of informaon.
Numeric notaon
Decimal separator Point Generally shown as a decimal point.
Example: 1 234.56
Warnings
UL Warnings UL Are used in English and French.
UR warnings UR
Text
Engineering Tools " " Soware
Example: "Engineer", "EASY Starter"
Icons
Page reference ¶Reference to another page with addional informaon.
Example: ¶ 16 = see page 16
Documentaon reference ,Reference to other documentaon with addional informaon.
Example: , EDKxxx = see documentaon EDKxxx
Layout of the safety instrucons
DANGER!
Indicates an extremely hazardous situaon. Failure to comply with this instrucon will result
in severe irreparable injury and even death.
WARNING!
Indicates an extremely hazardous situaon. Failure to comply with this instrucon may result
in severe irreparable injury and even death.
CAUTION!
Indicates a hazardous situaon. Failure to comply with this instrucon may result in slight to
medium injury.
NOTICE
Indicates a material hazard. Failure to comply with this instrucon may result in material
damage.
About this document
Notaons and convenons
6

Product informaon
Product descripon
When used in combinaon with three-phase AC motors, our bevel gearboxes form a compact,
powerful drive unit. Numerous opons at the input and output end provide for the drive to be
exactly adapted to your applicaon.
The ecient bevel gearboxes are characterized by high permissible radial forces, closely
stepped raos and a low backlash. They are available in a 3-stage design with a torque of up
to 20,000 Nm and a rao of up to i= 240.
Versions
•High-ecient right-angle gearbox in a compact design for space-saving installaon
•Market standard sha dimensions and standardized anges for easy machine integraon
•Low backlash and high torsional rigidity during posioning provide for exact results
Three-phase AC motors for mains and inverter operaon
In a power range from 1.5 to 55 kW, Lenze oers inverter-compable three-phase AC motors
in accordance with the Ecodesign Direcve for more extensive tasks.
These motors have eciency class IE3 and can be used for the versions required for open-loop
or closed-loop inverter operaon.
Customer benet
•Eciency class IE3 for the greatest economic benet
•Space-saving thanks to compact direct aachment to Lenze gearboxes
•Can be used universally for a wide range of machine tasks due to the market-oriented
modular system
•Convenonal connectors ensure quick connecon, also during servicing
Gearbox g500-B8000 with motor m540-P180/M4
Product informaon
Product descripon
7

Flexible in motor mounng
For motor mounng, Lenze oers a scalable modular system of gearboxes with adapters.
Power is transmied between the motor and gearbox via a exible jaw coupling or a plug-in
hollow sha. The sha holders are available for motor shas with or without featherkey,
depending on the design.
Customer benet
•Can be used universally for a wide range of machine tasks due to the market-oriented
modular system
•Simple plug-in motor mounng
•Mounng motors according to IEC 72/DIN 42948
•Mounng motors according to NEMA C/TC
•Mounng servo motors with square ange according to IEC 72/DIN 42948
•Torsional vibraon damping power transmission of the coupling
•Motor sha connecon, low backlash or backlash-free, depending on version
More informaon can be found under:
4Data overview ^ 41
4Gearboxes with adapter ^ 45
g500-B bevel gearbox with adapter for IEC standard motors
Product informaon
Product descripon
8

Idencaon of the products
Gearbox product name
Gearbox type Product range Type Rated torque Nm Product
Bevel gearbox g500 - B
8000 g500-B8000
13000 g500-B13000
20000 g500-B20000
Three-phase AC motor product name
Example m540 - P 90 supply L 4
Meaning Variant Product name
Product family m550
Eciency class IE3 P
Size 90
100
112
132
160
180
200
225
250
Motor length Medium M
Long L
Number of pole pairs 4-pole 4
Features
The following gure provides an overview of the elements and connecons on the product.
Their posion, size and appearance may vary.
Oil drain plug
(depending on the
mounting position)
Temperature monitoring
Feedback
Cooling
Brake
Output shaft
Output flange
Housing type
Oil control plug
(depending on the
mounting position)
Ventilation
(depending on the mounting position)
Oil filler plug
(depending on the mounting position)
Torque plate mounting
Motor connection
Product informaon
Idencaon of the products
9

The modular system
Values printed in bold are standard designs. Values that are not printed in bold
are potenal extensions, some of them including a surcharge.
Geared motors 8000 Nm to 20000 Nm
Gearbox g500-B8000 g500-B13000 g500-B20000
Min. motor assignment m540-P90 m540-P100 m540-P112
Max. motor assignment m540-P250 m540-P250 m540-P250
Technical data
Max. output torque Nm 8000 13000 20000
Min. drive power at 50 Hz kW 1.5 2.2 4.0
Max. drive power at 50 Hz kW 55 55 55
Mounng posion
Standard M1, M2, M3, M4, M5, M6 (ABCDEF)
Combined -
Color Primed
Painted in RAL colors
Surface and corrosion protecon OKS-S
Dierent types of OKS
Output sha
Solid sha with featherkey (V) mm 90 x 170 110 x 210 120 x 210
Hollow sha with keyway (H) mm 90 100 120
Hollow sha with shrink disc (S) mm 95 105 125
Sha material Steel
Output sha bearing Standard
Gearbox version With foot (HBR)/(VBR/SBR)
Without centring (HDR)
With centring (HCR/VCR/SCR) With foot and centering(HAR)/(VAR/SAR)
With output ange (HCK/VCK/
SCK)
With foot and output ange (HAK/VAK/SAK)
Output ange mm 450 550 660
Venlaon Vent valve
Oil compensaon reservoir
Cooling Integral fan
Blowers
Product extensions
Torque plate On the housing foot
Sha cover Hollow sha cover, hoseproof
Shrink disc cover
Connecon method Y/Δ
Connecon type Terminal box
HAN connector
Spring-applied brake Without
Applicaon brake
Feedback Without
Incremental encoder
Temperature monitoring PTC thermistor
Product informaon
The modular system
10