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Lenze M Series User manual

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MM CA, MCS, M OA, M DDKS, M DFOA
• • • 0.5 Nm ... 1100 Nm
Asynchronous servo motors / synchronous servo
motors O erating Instructions EN
www.lenze.nt-rt.ru
Contents i
1 About this docum entation ...................................................................................................................................... 5
1.1 Docum ent history ................................................................................................................................... 6
1.2 Conventions u se d...................................................................................................................................... 6
1.3 Term inology used ................................................................................................................................... 6
1.4 Notes used .................................................................................................................................................. 7
2 Safety in stru ctio n s....................................................................................................................................................... 8
2.1 General safety instructions for drive c om onents.................................................................. 8
2.2 A lication as directed ....................................................................................................................... 9
2.3 Foreseeable m isu s e ................................................................................................................................. 10
2.4 Residual hazards ...................................................................................................................................... 10
3 Product descri tio n ....................................................................................................................................................... 12
3.1 Identification ............................................................................................................................................. 12
3.1.1 Name late .............................................................................................................................. 13
3.1.2 Product key ............................................................................................................................ 15
4 Technical data ................................................................................................................................................................. 19
4.1 General data and o erating conditions ................................................................................... 19
4.1.1 Setting the sw itching frequency to the rated m otor data
............................ 20
5 M echanical installation ............................................................................................................................................. 21
5.1 Im ortant notes ........................................................................................................................................ 21
5.2 Pre aration .................................................................................................................................................. 21
5.3 Assem bly o f built-on accessories..................................................................................................... 21
5.3.1 Installation .............................................................................................................................. 22
5.4 H olding brake (o tion) ......................................................................................................................... 22
5.4.1 Perm anent magnet holding brakes ......................................................................... 24
5.4.2 S ring-a lied holding brakes ................................................................................... 26
6 Electrical installation .................................................................................................................................................. 28
6.1 Im ortant notes ........................................................................................................................................ 28
6.2 W iring according to EMC ....................................................................................................................... 29
6.3 Plug connectors ........................................................................................................................................ 29
6.3.1 Power connections / holding brake ............................................................................ 29
6.3.2 H olding brake ....................................................................................................................... 30
6.3.3 Fan ............................................................................................................................................. 30
6.3.4 Feedback system .................................................................................................................. 31
6.4 Term inal box ............................................................................................................................................. 32
6.4.1 Power connections ............................................................................................................ 33
6.4.2 H olding brake DC 205 V - connected via rectifier (o tionl)
.........................
33
6.4.3 H olding brake DC 24 V (o tional) .............................................................................. 33
6.4.4 Fan ............................................................................................................................................. 34
6.4.5 Feedback system .................................................................................................................. 35
Lenze • BA 33.0006 • 3.0 3
i Contents
7 Safety en g in e e rin g....................................................................................................................................................... 36
8 Com m issioning and o eration .............................................................................................................................. 37
8.1 Im ortant n o te s........................................................................................................................................ 37
8.2 Before switching on .............................................................................................................................. 37
8.3 Functional t e s t ........................................................................................................................................... 38
8.4 D uring o eration ...................................................................................................................................... 38
9 M aintenance/re air ..................................................................................................................................................... 39
9.1 Im ortant notes ........................................................................................................................................ 39
9.2 M aintenance intervals ............................................................................................................................ 39
9.2.1 M oto r ........................................................................................................................................ 39
9.2.2 Safety encoder .................................................................................................................... 39
9.2.3 Holding brake ....................................................................................................................... 40
9.3 M aintenance o eration s....................................................................................................................... 40
9.3.1 Blower ...................................................................................................................................... 40
9.3.2 Fan w ith dust rotection filter ................................................................................... 41
9.3.3 M otors w ith bearing relubricating devices .......................................................... 41
9.3.4 M otor lug connection assignm ent ......................................................................... 42
9.3.5 Power connection for lug-in connector at the cable end
............................ 42
9.3.6 Plug-in connector at the cable end ............................................................................ 43
9.4 Re air ............................................................................................................................................................ 44
10 Troubleshooting and fault elim ination ............................................................................................................ 45
4Lenze • BA 33.0006 • 3.0
По вопросам продаж и поддержки обращайтесь:
Астана +7(7172)727-132, Волгоград (844)278-03-48, Воронеж (473)204-51-73, Екатеринбург (343)384-55-89, Казань (843)206-01-48,
Краснодар (861)203-40-90, Красноярск (391)204-63-61, Москва (495)268-04-70, Нижний Новгород (831)429-08-12,
Новосибирск (383)227-86-73, Ростов-на-Дону (863)308-18-15, Самара (846)206-03-16, Санкт-Петербург (812)309-46-40,
Саратов (845)249-38-78, Уфа (347)229-48-12
[email protected] || www.lenze.nt-rt.ru
About this documentation 1
Contents
• The resent o erating instructions are intended for safe w orking on and w ith the
motors. They contain safety instructions that must be observed.
• All ersonnel w orking on and w ith the m otors m ust have the o erating
instructions available during w ork and observe the inform ation and notes
relevant for them .
• The o erating instructions must alw ays be com lete and in a erfectly readable
state.
If the inform ation and notes rovided in this docum entation do not m eet your
requirem ents, lease refer to the controller and/or gearbox docum entation.
Ti !
Infor
foun
htt ://ww w .Lenze.com
Inform ation and auxiliary devices related to the Lenze roducts can be
found in the dow nload area at
V a lid ity
This docum entation is valid for servo m otors:
EN
Ty e Designation
MCS Synchronous servo motors
MCA
MQA Asynchronous servo motors
MDFQA
MDdKS Synchronous servo motors
Target grou
This docum entation is directed at qualified skilled ersonnel according to IEC 60364.
Qualified skilled ersonnel are ersons who have the required qualifications to carry out
all activities involved in installing, m ounting, comm issioning, and o erating the
roduct.
Lenze • BA 33.0006 • 3.0 5
1 About this documentation
Document history
1.1 Docum ent history
Material number Version Descri tion
13302706 1.0 07/2009 TD09 First edition of the o erating instructions,
se arate from three- hase Ac motors
13340243 2.0 06/2010 TD09 Com lete revision
13459473 3.0 01/2014 TD09
1.2 Conventions used
This docum entation uses the follo w in g conventions to distinguish different ty es of
inform ation:
EN
Ty e of information Identification Exam les/notes
S elling of numbers
Decimal se arator Point In general, the decimal oint is used.
For instance: 1234.56
Icons
Page reference ffl Reference to another age with
additional information
For instance: Ш 16 = see age 16
Wildcard □Wildcard for o tions, selection data
1.3 Term inology used
Term In the following text used for
Motor Servo motors in the versions according to roduct key, see age 15 to
age 17.
Controllers Any servo inverter
Any frequency inverter
Drive system Drive systems with servo motors and other Lenze drive com onents
6Lenze • BA 33.0006 • 3.0
About this documentation 1
Notes used
1.4 Notes used
The follow ing ictogra hs and signal words are used in this docum entation to indicate
dangers and im ortant inform ation:
Safety instructions
Structure of safety instructions:
Д Danger!
(characterises the ty e and severity of danger)
Note
(describes the danger and gives inform ation about how to revent
dangerous situations)
Pictogra h and signal word Meaning
^ Danger!
Danger of ersonal injury through dangerous electrical
voltage.
Reference to an imminent danger that may result in death
or serious ersonal injury if the corres onding measures are
not taken.
Danger!
Danger of ersonal injury through a general source of
danger.
Reference to an imminent danger that may result in death
or serious ersonal injury if the corres onding measures are
not taken.
@ Sto ! Danger of ro erty damage.
Reference to a ossible danger that may result in ro erty
damage if the corres onding measures are not taken.
EN
A lication notes
Pictogra h and signal word Meaning
H*
N
о
t!
Im ortant note to ensure troublefree o eration
Ti ! Useful ti for sim le handling
Reference to another documentation
Lenze • BA 33.0006 • 3.0 7
2 Safety instructions
General safety instructions for drive com onents
2.1 General safety instructions for drive com onents
А Danger!
Disregarding the follo w in g basic safety measures may lead to severe
ersonal injury and dam age to material assets!
1Note!
Safety-related aram eters of safety encoders used can be obtained from
the SISTEMA database, the Lenze AKB (A lication Knowledge Base) or
the data sheet of the encoder manufacturer.
• Lenze drive and autom ation com onents ...
... m ust only be used for the intended ur ose.
... m ust never be o erated if dam aged.
... m ust never be subjected to technical modifications.
... m ust never be o erated unless com letely assembled.
... m ust never be o erated w ith o u t the covers/guards.
... can - de ending on their degree of rotection - have live, movable or rotating arts
during or after o eration. Surfaces can be hot.
• Trans ort and storage in a dry, low -vibration environm ent w ithout aggressive
atm os here; referably in the ackaging rovided by the m anufacturer.
- Protect against dust and im acts.
- Observe clim atic conditions according to the technical data.
• Lenze drive and autom ation com onents ...
... m ust only be used as intended.
... m ust never be com missioned des ite noticeable damage.
... m ust never be technically changed.
... m ust never be com m issioned in an incom letely m ounted state.
... m ust never be o erated w ith o u t the required covers.
... m ay have live, m oving or rotary arts during and after o eration - corres onding
to their ty e of rotection. Surfaces m ay be hot.
... m ust not be o erated w ith large vibrations.
... m ust not be o erated in the frequency range o f a lant or the drive system.
• All s ecifications of the corres onding enclosed docum entation must be
observed.
This is vital for a safe and trouble-free o eration and for achieving the s ecified
roduct features.
8Lenze • BA 33.0006 • 3.0
Safety instructions 2
A lication as directed
• O n ly qualified skilled ersonnel are ermitted to w ork w ith or on Lenze drive and
autom ation com onents.
According to IEC 60364 or CENELEC HD 384, these are ersons ...
... w ho are fam iliar w ith the installation, assembly, comm issioning and o eration of
the roduct,
... ossess the a ro riate qualifications for their work,
... and are acquainted w ith and can a ly all the accident revent regulations,
directives and laws a licable at the lace of use.
2.2 A lication as directed
Low -voltage machines are not household a liances, but are intended as com onents
tha t are only a lied fo r re-use for industrial or rofessional ur oses in term s of
IEC/EN 61000-3-2.
They m eet the requirem ents of the Low -Voltage Directive 2006/95/EC and the
harmonised standards o f the IEC/EN 60034 series.
It is ermissible to use low -voltage machines w ith IP23 rotection or less outdoors only
if s ecial rotective measures are taken.
Do not use the integrated brakes as fail-safe brakes. It cannot be ruled out that the
braking torque w ill be reduced due to disru tive factors that cannot be influenced.
• Drives
- . .. m ust only be o erated under the o erating conditions and ow er lim its
s ecified in this docum entation.
- . .. com ly w ith the rotection requirem ents of the EC Low -Voltage Directive.
1Note!
Generally, all roducts this docum entation is valid for meet the
requirem ents of the Low -Voltage Directive 2006/95/EC. Products that do
not meet the m inim um efficiencies o f the EU Directive 640/2009 (and
hence the ErP Directive 2009/125/EC), w ill not be CE-com liant as of
16th June 2011 and thus do not receive a CE designation.
In that case, the roduct m ay only be used outside the EEA.
A n y other use shall be deemed ina ro riate!
Lenze • BA 33.0006 • 3.0 9
2 Safety instructions
Foreseeable misuse
2.3 Foreseeable misuse
• Do not o erate the motors
- . .. in ex losion- rotected areas
- . .. in aggressive environm ents (acid, gas, va our, dust, oil)
- . .. in w ater
- . .. in radiation environm ents
1Note!
Increased surface and corrosion rotection can be achieved by using
ada ted coating systems.
2.4 Residual hazards
Protection o f ersons
• The m otor surfaces can become very hot. Danger of burns when touching!
- Provide rotection against accidental contact, if necessary.
• H ighfrequency voltages can be ca acitively transferred to the m otor housing
through the inverter su ly.
- Earth m otor housing carefully.
• Danger o f unintentional starting or electrical shocks
- Connections m ust only be made when the equi m ent is deenergised and the
m otor is at standstill.
- Installed brakes are no fail-safe brakes.
10 Lenze • BA 33.0006 • 3.0
Safety instructions 2
Residual hazards
M o tor rotection
• Installed therm al detectors are no full rotection for the machine.
- If required, lim it the m axim um current, arameterise the controller such th at it
w ill be switched off after some seconds of o eration w ith I > In, es ecially if
there is the danger o f blocking.
- Installed overload rotection does not revent an overload under any
conditions.
• Installed brakes are no fail-safe brakes.
- The torque can be reduced due to disru tive factors that cannot be influenced,
e.g. by ingressing oil due to a defect shaft sealing ring on the A side.
• Fuses are no m otor rotection.
- Use current-de endent m otor rotection switches at average o erating
frequency.
- Use installed therm al detectors at high o erating frequency.
• Too high torques cause a fraction of the m otor shaft.
- The m axim um torques according to catalogue must not be exceeded.
• Lateral forces from the m otor shaft m ay occur.
-A lig n shafts of m otor and driving machine exactly to each other.
• If deviations from normal o eration occur, e.g. increased tem erature, noise,
vibration, determine the cause and, if necessary, contact the manufacturer. If in
doubt, switch o ff the m otor.
Fire rotection
• Fire hazard
- Prevent contact w ith flam m able substances.
Lenze • BA 33.0006 • 3.0 11