Lenze g500-S User manual

Geared servo motors
g500-S / m850 sha-mounted helical geared servo motor
Project planning EN

Contents
About this document 5
Document descripon 5
Further documents 5
Notaons and convenons 6
Product informaon 7
Product descripon 7
Idencaon of the products 8
Features 9
The modular system 10
Designs 12
Mounng posions 16
Informaon on project planning 18
Safety instrucons 18
Basic safety instrucons 19
Applicaon as directed 20
Foreseeable misuse 20
Residual hazards 21
General informaon 23
Drive dimensioning 24
Final conguraon 30
Surface and corrosion protecon 31
Lubricants 32
Venlaon 33
Informaon on mechanical installaon 39
Important notes 39
Transport 39
Installaon 39
Informaon on electrical installaon 40
Important notes 40
Preparaon 40
Contents
3

Technical data 41
Notes regarding the given data 41
Standards and operang condions 42
Conformies and approvals 42
Protecon of persons and device protecon 42
EMC data 42
Environmental condions 42
Data overview 43
Radial forces and axial forces 60
Selecon tables 62
Inverter mains connecon 400 V, Self-venlated motors 63
Dimensions 91
Basic dimensions 93
Gearbox with pre-stage 125
Addional lengths 125
Weights 126
Basic weights 126
Addional weights 126
Product extensions 127
Torque plates 127
Sha covers 128
Motor connecon 129
Connecon via ICN connector 129
Brakes 137
Spring-applied brakes 139
Feedback 140
Resolver 141
Absolute value encoder 142
Temperature monitoring 143
Thermal detectors PT1000 143
Product codes 144
Motor data 146
Rated data 146
Inverter mains connecon 400 V, Self-venlated motors 146
Torque characteriscs 148
Environmental notes and recycling 153
Appendix 154
Good to know 154
Approvals and direcves 154
Operang modes of the motor 155
Enclosures 156
Contents
4

About this document
Document descripon
This document addresses to all persons who want to carry out any conguraons with the
products described.
The data and informaon compiled in this document serve to support you in the dimensioning
and selecon processes and in carrying out the electrical and mechanical installaon. You will
receive informaon regarding product extensions and accessories.
•The document includes safety instrucons which must be observed.
•All persons working on and with the drives must have the documentaon at hand during
work and observe the informaon and notes relevant for it.
•The documentaon must always be complete and in a perfectly readable state.
NOTICE
Please observe the notes in the following chapters!
▶Safety instrucons ^ 18
▶Informaon on mechanical installaon ^ 39
▶Informaon on electrical installaon ^ 40
Further documents
Informaon and tools with regard to the Lenze products can be found on the
Internet:
www.Lenze.com à Downloads
About this document
Document descripon
5

Notaons and convenons
Convenons are used in this document to disnguish between dierent types of informaon.
Numeric notaon
Decimal separator Point Generally shown as a decimal point.
Example: 1 234.56
Warnings
UL Warnings UL Are used in English and French.
UR warnings UR
Text
Engineering Tools " " Soware
Example: "Engineer", "EASY Starter"
Icons
Page reference ¶Reference to another page with addional informaon.
Example: ¶ 16 = see page 16
Documentaon reference ,Reference to other documentaon with addional informaon.
Example: , EDKxxx = see documentaon EDKxxx
Layout of the safety instrucons
DANGER!
Indicates an extremely hazardous situaon. Failure to comply with this instrucon will result
in severe irreparable injury and even death.
WARNING!
Indicates an extremely hazardous situaon. Failure to comply with this instrucon may result
in severe irreparable injury and even death.
CAUTION!
Indicates a hazardous situaon. Failure to comply with this instrucon may result in slight to
medium injury.
NOTICE
Indicates a material hazard. Failure to comply with this instrucon may result in material
damage.
About this document
Notaons and convenons
6

Product informaon
Product descripon
When used in combinaon with servo motors, our sha-mounted helical gearboxes form a
compact, powerful and dynamic drive unit. Numerous opons at the input and output end
provide for the drive to be exactly adapted to your applicaon.
The slimline sha-mounted helical gearboxes are characterized by high permissible radial
forces, closely stepped speed reducon raos and a low backlash. They are available in a 2-, 3-
and 4-stage design with a torque of up to 4500 Nm and a rao of up to i= 5849.
Designs
•Slimline design saves installaon space of the machine
•Solid sha, hollow sha and shrink disc for direct integraon into the machine
•High accuracy with axial output provide for the highest eciency
Synchronous servo motor m850 as basis for geared motor
In a power range of 2.0 to 9.2 kW, Lenze oers servo motors with an easily scalable modular
design.
The drives are designed for the open-loop or closed-loop controlled servo inverter operaon.
Medium dynamics and easy controllability via a favourable mass inera rao of the load to the
motor characterise these motors.
Customer benet
•Easy controllability by an advantageous rao of the mass inera of the load and that of the
motor
•High overload capacity of the motors
•Easy assembly and easy servicing thanks to connectors with bayonet catch and rotatable
connector boxes
•Reduced cabling thanks to one-cable technology in connecon with digital absolute value
encoders
•High eciency
•Space-saving thanks to compact direct aachment to Lenze gearboxes
•Can be used universally for a wide range of machine tasks due to the market-oriented
modular system
m850-S120/L3960 synchronous servo motor- g500-S660 sha-mounted
helical gearbox
m850-S120/L3960 synchronous servo motor- g500-S660 sha-mounted
helical gearbox with One Cable Technology (OCT) in connecon with a
digital absolute value encoder
Product informaon
Product descripon
7

Idencaon of the products
Gearbox product name
Gearbox type Product series Type Rated torque Nm Product
Sha-mounted helical
gearbox g500 - S
130 g500-S130
220 g500-S220
400 g500-S400
660 g500-S660
950 g500-S950
2100 g500-S2100
3100 g500-S3100
4500 g500-S4500
Product name: m850 synchronous servo motor
Product range Version Flange height Overall length Rated speed Motor
mm rpm
m850 - S (synchronous)
120
su
ppl
y
S (short) 3960 m850-S120/S3960
M (medium) 3960 m850-S120/M3960
L (long) 3960 m850-S120/L3960
140
S (short) 3240 m850-S140/S3240
M (medium) 3240 m850-S140/M3240
L (long) 3240 m850-S140/L3240
190
S (short) 3000 m850-S190/S3000
M (medium) 3000 m850-S190/M3000
L (long) 2520 m850-S190/L2520
Product informaon
Idencaon of the products
8

Features
The following gure provides an overview of the elements and connecons on the product.
Their posion, size and appearance may vary.
Torque support
Torque support
Housing type
Output shaft
(depending on the mounting position)
Oil drain plug
(depending on the mounting position)
(depending on the mounting position)
Remove oil control plug
Oil filler plug
(depending on the mounting position)
Ventilation Temperature monitoring
Spring-applied brake
Feedback
Motor connection
Cooling
Product informaon
Features
9

The modular system
Values printed in bold are standard designs. Values that are not printed in bold
are potenal extensions, some of them including a surcharge.
Geared motors up to 660 Nm
Gearbox g500-S130 g500-S220 g500-S400 g500-S660
Min. motor assignment m850-S120 m850-S120 m850-S120 m850-S120
Max. motor assignment m850-S120 m850-S140 m850-S140 m850-S190
Technical data
Max. output torque Nm 130 220 400 660
Min. drive torque Nm 4.8 4.8 4.8 4.8
Max. drive torque Nm 7.4 14 17.4 35
Mounng posion
Standard M1, M2, M3, M4, M5, M6 (ABCDEF)
Combined M1/5/6 (AEF)
Color Primed
Painted in RAL colors
Surface and corrosion protecon OKS-G
Dierent types of OKS
Output sha
Solid sha with featherkey (V) mm 25 x 50 25 x 50 30 x 60 35 x 70
40 x 80
Hollow sha with keyway (H) mm 25 25/30 30/35 40/45
Hollow sha with shrink disc (S) mm 25 25/30 35 40
Sha material Steel
Stainless steel
Sha sealing ring material NBR
FKM (Viton)
Output sha bearing Normal
Gearbox version With foot (HBR/VBR)
Without foot and centring (HCR)/(VCR/SCR)
With centring (HCR/VCR/SCR)
With output ange (HCK/VCK/SCK)
Output ange (K) mm 160 160 200 200/250
Lubricant Synthec oil
Food-compable oil
Venlaon Without Vent valve
Cooling Self-venlated
Torque plate Rubber buers
Sha cover Shrink disc cover
Motor connecon Connector
ICN hybrid connector for One Cable Technology (OCT)
Permanent magnet holding brake Without
With
Feedback
Without funconal safety Resolver
Absolute value encoder
Digital absolute value encoder for One Cable Technology (OCT))
With funconal safety Resolver
Absolute value encoder
Digital absolute value encoder for One Cable Technology (OCT)
Temperature monitoring PT1000 temperature sensor
Product informaon
The modular system
10

Geared motors from 950 Nm to 4500 Nm
Gearbox g500-S950 g500-S2100 g500-S3100 g500-S4500
Min. motor assignment m850-S120 m850-S120 m850-S120 m850-S120
Max. motor assignment m850-S190 m850-S190 m850-S190 m850-S190
Technical data
Max. output torque Nm 950 2100 3100 4500
Min. drive torque Nm 4.8 4.8 4.8 4.8
Max. drive torque Nm 35 35 35 35
Mounng posion
Standard M1, M2, M3, M4, M5, M6 (ABCDEF)
Combined
Color Primed
Painted in RAL colors
Surface and corrosion protecon OKS-G
Dierent types of OKS
Output sha
Solid sha with featherkey (V) mm 40 x 80 50 x 100 60 x 120 70 x 140
80 x 160
Hollow sha with keyway (H) mm 40 50/55 60/70 70/80
Hollow sha with shrink disc (S) mm 40 50 65 75/80
Sha material Steel
Stainless steel
Sha sealing ring material NBR
FKM (Viton)
Output sha bearing Normal
Gearbox version With foot (HBR)/(VBR/SBR)
With foot and centering (HAR/VAR(SAR)
With foot and output ange (HAK/VAK/SAK)
Output ange (K) mm 250 250/300 350 400/450
Lubricant Synthec oil
Food-compable oil
Venlaon Vent valve
Oil compensaon reservoir
Cooling Self-venlated
Forced-venlated
Torque plate Rubber buers
Sha cover Shrink disc cover
Motor connecon Connector
ICN hybrid connector for One Cable Technology (OCT)
Permanent magnet holding brake Without
With
Feedback
Without funconal safety Resolver
Absolute value encoder
Digital absolute value encoder for One Cable Technology (OCT)
With funconal safety Resolver
Absolute value encoder
Digital absolute value encoder for One Cable Technology (OCT)
Temperature monitoring PT1000 temperature sensor
Product informaon
The modular system
11

Designs
Gearbox designs
Observe the available gearbox designs!
4The modular system ^ 10
g500-S130 ... S660
Hollow sha, with foot
Without centring (HBR)
Hollow sha, without foot
Without centring (HDR) With centering (HCR) Flange with through holes (HCK)
Product informaon
The modular system
Designs
12

Shrink disc, without foot
Without centring (SDR) With centring (SCR) Flange with through holes (SCK)
Solid sha, with foot
Without centring (VBR)
Solid sha, without foot
Without centring (VDR) With centering (VCR) Flange with through holes (VCK)
Product informaon
The modular system
Designs
13

g500-S950 ... S4500
Hollow sha, with foot
Without centring (HBR) With centring (HAR) Flange with through holes (HAK)
Shrink disc, with foot
Without centring (SBR) With centring (SAR) Flange with through holes (SAK)
Solid sha, with foot
Without centring (VBR) With centring (VAR) Flange with through holes (VAK)
Product informaon
The modular system
Designs
14

Models at the output
Motor connecon
ICN connector ICN hybrid connector for One Cable
Technology (OCT)
Cooling: Self-venlated
Feedback Feedback and brake
Product informaon
The modular system
Designs
15

Mounng posions
Details of the mounng posion are needed to ensure the corresponding lubricant amount,
posion of the venlaon, oil checks and oil drain plug on the gearbox.
To reduce the number of dierent versions, the following gearboxes can also be ordered with
combined mounng posions:
•g500-S130 ... S660 in mounng posion M1/5/6 (AEF)
M1 [ A ]
M2 [ D ]
M5 [ F ]
M3 [ B ]
M4 [ C ]
M6 [ E ]
Dened posions on the geared motor
All of the dened posions refer to the areas on the geared motor in
mounng posion M1 (A) .
Posion of the built-on accessories with T, L, R, B, F, E (Top, Le,
Right, Boom, Front and End)
If the geared motor is rotated into a dierent mounng posion
M2 ... M6 (B...F), the dened posions on the geared motor are
retained.
T [ 2 ]
E [ 1 ]
R [ 5 ]
B [ 4 ]
F [ 6 ]
L [ 3 ]
Example: Mounng posion M5 (F)
E [ 1 ]
T [ 2 ]
R [ 5 ]
F [ 6 ]
B [ 4 ] L [ 3 ]
Product informaon
The modular system
Mounng posions
16

Posion of the ICN connectors
R
L
B
T
Posion of the hollow sha with shrink disc
The output ange is only available in posion "F".
Output ange and shrink disc are not possible in the same posion.
E
F
Product informaon
The modular system
Mounng posions
17

Informaon on project planning
Safety instrucons
Disregarding the following basic safety measures and safety informaon may lead to severe
personal injury and damage to property!
Observe all specicaons of the corresponding documentaon supplied. This is the
precondion for safe and trouble-free operaon and for obtaining the product features
specied.
Please observe the specic safety informaon in the other secons!
Informaon on project planning
Safety instrucons
18

Basic safety instrucons
DANGER!
Dangerous electrical voltage
Possible consequences: Death or severe injuries from electric shock
▶Any work on the device must only be carried out in a deenergized state.
▶Aer switching o the mains voltage, observe the signs on the product.
Product
•The product must only be used as directed.
•Never commission the product in the event of visible damage.
•The product must never be technically modied.
•Never commission the product before assembly has been completed.
•The product must never be operated without required covers.
•Connect/disconnect all pluggable terminals only in de-energized condion.
•Only remove the product from the installaon in the de-energized state.
Personnel
Only qualied and skilled personnel are allowed to work with the product. IEC 60364 and/or
CENELEC HD 384 dene the qualicaons of these persons as follows:
•They are familiar with the installaon, mounng, commissioning, and operaon of the
product.
•They possess the appropriate qualicaons for their tasks.
•They are familiar with all regulaons for the prevenon of accidents, direcves, and laws
applicable at the locaon and are able to apply them.
Electrical connecon
When working on energized products, comply with the applicable naonal accident
prevenon regulaons.
The electrical installaon work must be carried out according to the appropriate regulaons
(e.g. cable cross-secons, fusing, PE conductor connecon). Addional informaon can be
obtained from this documentaon.
This documentaon contains notes about installaon according to EMC regulaons. Also
observe these notes for CE-marked products. The manufacturer of the system or machine is
responsible for adherence to the limits required in connecon with EMC legislaon.
Operaon
Where appropriate, you must equip the system with addional monitoring and protecve
devices. Comply with the safety regulaons and other regulaons applicable at the place of
operaon.
Aer disconnecng the product from the supply voltage, do not touch live device parts and
power terminals immediately because capacitors may be charged. Observe the corresponding
informaon labels on the product.
Dirt or dust deposits impede the heat dissipaon and cooling. Remove any such deposits
where appropriate at regular intervals.
Process engineering
The procedural notes and circuit details described are only proposals. It is up to the user to
check whether they can be adapted to the parcular applicaons. Lenze does not take any
responsibility for the suitability of the procedures and circuit proposals described.
Disposal
The products and accessories must be properly disposed of in accordance with the applicable
regulaons. The products contain raw materials that can be recycled such as metals, plascs
and electronic components.
Informaon on project planning
Safety instrucons
Basic safety instrucons
19

Applicaon as directed
•The product must only be actuated under the operang condions and power limits
specied in this documentaon.
•The product meets the protecon requirements of 2014/35/EU: Low-Voltage Direcve.
•The product is not classed as a machine under 2006/42/EC: Machinery Direcve.
•No machine is to be commissioned or put into operaon as intended in conjuncon with
the product unl it has been determined that the machine meets the regulaons of EC
Direcve 2006/42/EC: Machinery Direcve; observe EN 60204−1.
•Commissioning or pung into operaon as intended is only permied in compliance with
the EMC Direcve 2014/30/EU.
•The product is not a household appliance. Instead, it is a component that is intended
exclusively for further use in the context of commercial or professional use as dened by
EN 61000−3−2.
•The product can be used according to the technical data if the drive systems have to
comply with categories in accordance with EN 61800−3.
•Do not use the built-in brakes as fail-safe brakes. Disrupve factors that cannot be
inuenced may cause the braking torque to be reduced.
•The product is only to be operated together with an inverter.
•The harmonized standards of the series IEC/EN60034 are used.
Foreseeable misuse
•Operate directly on the mains voltage
•Use in potenally explosive atmospheres
•Operate in aggressive environments (acids, gases, vapors, dusts, oils)
•Operate under water
•Operate under radiaon
•Operate in generator mode
Informaon on project planning
Safety instrucons
Applicaon as directed
20