Lenze g500-H Technical manual

Mains-operated geared motors
Helical geared motor g500-H / Smart Motor m300-E
Project planning EN

Contents
About this document5
Document descripon 5
Further documents 5
Notaons and convenons 6
Product informaon 7
Product descripon 8
Idencaon of the products 10
Features 11
The modular system 12
Informaon on project planning 19
Safety instrucons 20
Basic safety instrucons 20
Applicaon as directed 20
Foreseeable misuse 20
Residual hazards 21
Drive dimensioning 22
Final conguraon 24
Environmental condions 25
Free spaces 27
Informaon on mechanical installaon 32
Important notes 32
Transport 32
Installaon 32
Informaon on electrical installaon 33
Important notes 33
Preparaon 33
Connecon according to EN 34
Connecon according to UL 37
Technical data 41
Notes regarding the given data 41
Standards and operang condions 42
Conformies/approvals 42
Protecon of persons and device protecon 42
EMC data 43
Environmental condions 43
Electrical supply condions 43
Radial forces and axial forces 44
Selecon tables 47
Dimensions 55
Basic dimensions 55
Weights 88
Basic weights 88
Addional weights 88
Contents
3

Product extensions 89
Motor connecon 89
Brakes 91
Spring-applied brakes 91
Brake resistors 93
Accessories 94
Overview 94
NFC adapter 94
QUICKON connector 95
UMCLN_SGG_100181 95
Product codes 96
Motor data 98
Rated data 98
Appendix 99
Good to know 99
Approvals/direcves 99
Operang modes of the motor 100
Enclosures 101
Contents
4

About this document
Document descripon
This document addresses to all persons who want to carry out any conguraons with the
products described.
The data and informaon compiled in this document serve to support you in the dimensioning
and selecon processes and in carrying out the electrical and mechanical installaon. You will
receive informaon regarding product extensions and accessories.
•The document includes safety instrucons which must be observed.
•All persons working on and with the drives must have the documentaon at hand during
work and observe the informaon and notes relevant for it.
•The documentaon must always be complete and in a perfectly readable state.
NOTICE
Please observe the notes in the following chapters!
▶Safety instrucons ^ 20
▶Informaon on mechanical installaon ^ 32
▶Informaon on electrical installaon ^ 33
Further documents
Informaon and tools with regard to the Lenze products can be found on the
Internet: hp://www.lenze.com à Downloads
About this document
Further documents
5

Notaons and convenons
This document uses the following convenons to disnguish dierent types of informaon:
Numeric notaon
Decimal separator Point The decimal point is always used.
Example: 1 234.56
Warning
UL warning UL Are used in English and French.
UR warning UR
Text
Engineering tools » « Soware
Example: »Engineer«, »EASY Starter«
Icons
Page reference ¶Reference to another page with addional informaon
Example: ¶ 16 = see page 16
Documentaon reference ,Reference to another documentaon with addional informaon
Example: , EDKxxx = see documentaon EDKxxx
Layout of the safety instrucons
DANGER!
Indicates an extremely hazardous situaon. Failure to comply with this instrucon will result
in severe irreparable injury and even death.
WARNING!
Indicates an extremely hazardous situaon. Failure to comply with this instrucon may result
in severe irreparable injury and even death.
CAUTION!
Indicates a hazardous situaon. Failure to comply with this instrucon may result in slight to
medium injury.
NOTICE
Indicates a material hazard. Failure to comply with this instrucon may result in material
damage.
About this document
Notaons and convenons
6

Product informaon
The new freedom in moon for engineers. Lenze Smart Products reduce the number of
dierent drives by up to 70 %. Without contactor and starter, with freely adjustable xed
speeds and many integrated funcons for technical material-handling applicaons. The Lenze
Smart motor also fulls the highest requirements regarding energy eciency and can be
conveniently operated by means of a smart phone.
Our ecient helical gearboxes boast high permissible radial forces, closely stepped raos and
low backlash.
They are available in 2-stage and 3-stage designs with a maximum torque of up to 1,500 Nm
and raos of up to i=370 depending on your individual requirements.
Reducon in the number of variants made easy
Before now, dierent output speeds (e. g. for dierent conveying speeds) were enabled by
dierent gearbox raos or, in the case of very large dierences, by means of the number of
pole pairs of the motors. This led to a large number of dierent drive variants..
Things are dierent with the Lenze Smart Products: Due to the possibility of freely adjusng
the motor speed within a vefold adjustment range at a constant torque, very dierent
speeds can be enabled with one single drive variants. The cost and eort involved in design,
selecon, procurement and storage are thus reduced considerably.
Highlights
•Freely adjustable speed reduces the number of dierent drives
•Universally usable thanks to geared motor with g500
•Integrated so start funcon
•Less wiring thanks to electronic contactor and motor protecon funcon
•Excellent energy eciency
•Can be operated with an NFC-capable smartphone and Lenze app
•Brake control unit oponal for low-wear brake control
•Fine-scaling of size/torque provides for an opmum machine adaptaon
•Standardized sha and ange dimensions for an easy machine integraon
•Exceponal eciency of 94 % and more
Fig. 1: Smart Motor MSEMAXX080-32 - helical gearbox g500-H450
Product informaon
7

Product descripon
Easy adjustment
NFC technology (NFC = Near Field Communicaon) is used to adapt the Lenze Smart Products
to the applicaon as well as for diagnoscs). The drive can be adjusted very easily without
opening the terminal box. without voltage supply and without me-consuming addressing.
Only an NFC-capable Android smartphone or the Lenze NFC adapter for PCs is needed as a
tool. The data can therefore be read and wrien when the drive is in a de-energised state –
via password protecon, of course.
Data that can be set
•Name of data record (e. g. the designaon of the drive in your documentaon)
•Speed and rotang direcon 1 (also controllable without digital inputs)
•Speed and rotang direcon 2-5 (controllable by means of digital inputs)
•Acceleraon me
•Deceleraon me
•Energy-saving funcon
Readable data
•Idencaon data (Lenze material number and serial number, type designaon, soware
version)
•Error messages
•Operang and power-on hours
Adjustment by means of a smartphone
The Lenze Smart Products can be adjusted with an Android smartphone. The corresponding
app in German and English can be obtained from www.Lenze.com or the Google Store. For
convenience, the data records created can be archived on the smartphone and repeatedly
transferred to the Lenze Smart Products for dierent applicaons.
Product informaon
Product descripon
8

Adjusng with a PC
With the »EASY Starter« engineering tool (expanded version, »EASY Advanced«“ or »Engineer
HighLevel« soware licence needed) can be used to adjust the Lenze Smart Products. The
relevant version can be easily downloaded from hp://www.lenze.com . As the sengs are
very simple and clear, there is an easy-to-use dialog box, which can be opened directly via the
navigator. The corresponding buon is directly accessible in the navigaon bar. Analogously to
other product sengs, the parameter values can be archived.
Starng and stopping smoothly and gently
An acceleraon ramp and – in contrast to a convenonal starter – a deceleraon ramp can be
set for Lenze Smart Products. This ensures that the conveyed material is handled in a dened
and jerk-free manner..
Contactor and motor protecon funcons integrated
The Lenze Smart Products can be started and stopped by mean of digital inputs. It is also
possible to switch between dierent speeds and rotang direcons. Up to 5 dierent speed
modes (e. g. creep speed and normal speed in both direcons as well as stopping) can be used
for a motor. Reversing-contactor changes and pole changes are thus a thing of the past.
In addion, motor-protecons devices are not needed as monitoring of temperature, short
circuits, earth faults and phase failures has already been integrated.
Easy installaon
Connecon takes place completely from the outside by means of connectors.
The Lenze Smart Products come with an especially clever connecng technology – Phoenix
Contact QUICKON. Electrical installaon is therefore very easy without special tools and
requires less than one minute.
In addion to the QUICKON connector, the M15 connecon customary on the market is
available.
As a standard feature, the digital inputs and outputs are connected at M12 sockets of the type
currently available on the market.
Already exisng signal cables can oen be reused.
Worldwide and ecient
The drive can be used worldwide:
•In all 3-phase networks with a supply voltage of 400 ... 480 V and a mains frequency of
50 ... 60 Hz
•At ambient temperatures of -30 ... +40 °C
•Is suitable for many approvals
The Lenze Smart Motor fulls the requirements as described in the highest eciency
requirement for IES2.
If very lile torque is needed in the paral-load operaonal range, the integrated energy
saving funcon can be used to opmize the energy absorpon of the drive.
Product informaon
Product descripon
9

Applicaon examples
Roller conveyors with belt ejector Belt conveyors
Idencaon of the products
Gearbox product name
Gearbox type Product series Type Rated torque Nm Gearbox
Helical gearbox g500 - H
45 g500-H45
100 g500-H100
140 g500-H140
210 g500-H210
320 g500-H320
450 g500-H450
600 g500-H600
850 g500-H850
1500 g500-H1500
3000 g500-H3000
Product name of the motor
Product series Type Size Overall length Number of pole
pairs
Motor
MSEMA
XX
(without built-on
accessories)
063
-
4
2 (4-pole)
MSEMAXX063-42
080 3 MSEMAXX080-32
BR
(with brake)
063 4 MSEMABR063-42
080 3 MSEMABR080-32
Product informaon
Idencaon of the products
10

Features
(depending on the mounting position)
Oil filler plug
(depending on the mounting position)
Ventilation
(depending on the mounting position)
Remove oil control plug
(depending on the
mounting position)
Oil drain plug
Housing type
Output flange
Output shaft
Connection of spring-applied brake
Mains connection
Control terminal
Brake resistor connection
(prewired upon delivery)
X5
External
X4
Internal brake resistor
PE
by means of Android smartphone
by means of PC via NFC adapter
Adjustment of speeds
M12 connector
X1, X2
In the terminal box
QUICKON connector
M15 connector
X3
External brake resistor
Standard
LongLife
Manual release lever
Spring-applied brake
Integral fan
Cooling
Product informaon
Features
11

The modular system
Values printed in bold are standard designs. Values that are not printed in bold
are potenal extensions, some of them including a surcharge.
Product informaon
The modular system
12

Geared motors up to 450 Nm
Gearboxes g500-H45 g500-H100 g500-H140 g500-H210 g500-H320 g500-H450
Min. motor assignment MSEMA□□
063-42 063-42 063-42 063-42 063-42 063-42
Max. motor assignment MSEMA□□
063-42 080-32 080-32 080-32 080-32 080-32
Technical data
Max. output torque Nm 45 100 140 210 320 450
Min. drive torque Nm 1.75 1.75 1.75 1.75 1.75 1.75
Max. drive torque Nm 1.75 5.0 5.0 5.0 5.0 5.0
Mounng posion
Standard A/B/C/D/E/F
Combined ABCDEF AEF
Colour Unpainted
Primed
Painted in RAL colours
Surface and corrosion protecon OKS-G
Dierent types of OKS
Output sha
Solid sha with featherkey mm 14 x 28
20 x 40
20 x 40 25 x 50 25 x 50 30 x 60 30 x 60
35 x 70
Solid sha without keyway mm 20 x 40 20 x 40 25 x 50 25 x 50 30 x 60 35 x 70
Sha material Steel
Stainless steel
Sha sealing ring material NBR
FKM (Viton)
Output sha bearing Normal
Reinforced
Gearbox design With foot (VBR)
With foot and centering (VAR)
With foot and output ange (VAK)
With centering (VCR)
With output ange (VCK)
With output ange (VCP)
Output ange mm 120/140/160 120/140/160 120/140/160 120/140
160/200
160/200 160/200/250
Lubricant Mineral oil
Synthec oil
Food-grade oil
Cooling Self-venlated
Motor connecon
Power connecon Terminal box
QUICKON connector
M15 connector
Control terminal M12 connector
Spring-applied brake
Type Without
Standard
LongLife
Without/with manual release lever
brake resistance Without
Integrated
External
Feedback Without
Temperature monitoring Internal
Product informaon
The modular system
13

Geared motors from 600 Nm to 1,500 Nm
Gearboxes g500-H600 g500-H850 g500-H1500
Min. motor assignment MSEMA□□
063-42 063-42 080-32
Max. motor assignment MSEMA□□
080-32 080-32 080-32
Technical data
Max. output torque Nm 600 850 1500
Min. drive torque Nm 1.75 1.75 5.0
Max. drive torque Nm 5.0 5.0 5.0
Mounng posion
Standard A/B/C/D/E/F
Combined
Colour Primed
Painted in RAL colours
Surface and corrosion protecon OKS-G
Dierent types of OKS
Output sha
Solid sha with featherkey mm 35 x 70
40 x 80
40 x 80 50 x 100
Solid sha without keyway mm 35 x 70 40 x 80 50 x 100
Sha material Steel
Stainless steel
Sha sealing ring material NBR
FKM (Viton)
Output sha bearing Normal
Reinforced
Gearbox design With foot (VBR)
With foot and centering (VAR)
With foot and output ange (VAK)
With centering (VCR)
With output ange (VCK)
Output ange mm 200/250 250/300 250/300/350
Lubricant Mineral oil
Synthec oil
Food-grade oil
Cooling Self-venlated
Motor connecon
Power connecon Terminal box
QUICKON connector
M15 connector
Control terminal M12 connector
Spring-applied brake
Type Without
Standard
LongLife
Without/with manual release lever
brake resistance Without
Integrated
External
Feedback Without
Temperature monitoring Internal
Product informaon
The modular system
14

Models at the output
Please observe the available gearbox designs on ^ 13 and ^ 14!
Solid sha, with foot
Without centring (VBR) With centring (VAR) Flange with through holes (VAK)
Solid sha, without foot
With centering (VCR) Flange with through holes (VCK) Reinforced ange with through holes (VCP)
VCP (reinforced ange) is suitable for absorbing high radial and axial forces
^ 44.
Product informaon
The modular system
15

Models at the output
Motor connecon
Cable gland Connectors External brake resistor
Cooling: self-venlated
Without brake With brake With brake and manual release lever
Product informaon
The modular system
16

Mounng posions
Geared motors
In the following graphics, the terminal box in posion 2 is colour-coded. If the
mounng posion (A … F) changes, the terminal box posions (2 … 5) are
rotated accordingly.
To reduce the number of dierent versions, the gearboxes can also be ordered with combined
mounng posions:
•g500-H45 in ABCDEF mounng posion
•g500-H100 ... H450 in AEF mounng posion
A
B
C
D
E
F
Product informaon
The modular system
17

Terminal box
The terminal box posion (2 ... 5) must be given as a funcon of the mounng
posion.
2
4
5
3
Product informaon
The modular system
18

Informaon on project planning
In order to carry out an accurate drive dimensioning process, you can use our conguring
soware, the »Drive Soluon Designer«.
With the» Drive Soluon Designer« you can carry out the drive dimensioning process quickly
and with top quality. The soware contains profound and proven experse with regard to
drive applicaons and mechatronic drive components.
Please refer to your competent Lenze sales company.
Informaon on project planning
19

Safety instrucons
Disregarding the following basic safety measures and safety informaon may lead to severe
personal injury and damage to property!
Observe all specicaons of the corresponding documentaon supplied. This is the
precondion for safe and trouble-free operaon and for obtaining the product features
specied.
Please observe the specic safety informaon in the other secons!
Basic safety instrucons
Personnel
The product must only be used by qualied personnel. IEC 60364 or CENELEC HD 384 dene
the skills of these persons:
•They are familiar with installing, mounng, commissioning, and operang the product.
•They have the corresponding qualicaons for their work.
•They know and can apply all regulaons for the prevenon of accidents, direcves, and
laws applicable at the place of use.
Applicaon as directed
•The product must only be actuated under the operang condions and power limits
specied in this documentaon.
•The product meets the protecon requirements of 2014/35/EU: Low-Voltage Direcve.
•The product is not a machine in terms of 2006/42/EU: Machinery Direcve.
•Commissioning or starng the operaon as directed of a machine with the product is not
permied unl it has been ensured that the machine meets the regulaons of the EC
Direcve 2006/42/EU: Machinery Direcve; observe EN 60204−1.
•Commissioning or starng operaon as directed is only permissible if the EMC Direcve
2014/30/EU is complied with.
•The product is not a household appliance, but is only designed as a component for
commercial or professional use in terms of EN 61000−3−2.
•The product can be used according to the technical data if drive systems have to comply
with categories according to EN 61800−3.
•In residenal areas, the product may cause EMC interferences. The operator is responsible
for taking interference suppression measures.
•Do not use the built-in brakes as fail-safe brakes. Disrupve factors that cannot be
inuenced may cause the braking torque to be reduced.
•The product is a component designed for installaon into a machine for horizontal
materials handling technology.
Foreseeable misuse
•Connect directly to the inverter
•Use in explosion-protected areas
•Use in aggressive environments
•Operate under water
•Use under radiaon
•Operate permanently in generator mode
Informaon on project planning
Safety instrucons
Foreseeable misuse
20