Leuze electronic ODSL 30 Series Parts list manual

ODSL 30
Optical distance sensors
en 02-2014/08 50106655-01 We reserve the right to make technical changes
TECHNICAL DESCRIPTION / SOFTWARE DESCRIPTION

Leuze electronic ODSL 30
©2014
Leuze electronic GmbH + Co. KG
In der Braike 1
D-73277 Owen / Germany
Phone: [phone]
Fax: [phone]
http://www.leuze.com
[email protected]

Leuze electronic ODSL 30 1
Table of contents
1 General information ........................................................................................................... 4
1.1 Explanation of symbols ........................................................................................................ 4
1.2 Important terms.................................................................................................................... 4
1.3 Declaration of conformity ..................................................................................................... 5
2 Safety .................................................................................................................................. 6
2.1 Proper use ........................................................................................................................... 6
2.2 Foreseeable misuse............................................................................................................. 7
2.3 Competent persons.............................................................................................................. 7
2.4 Disclaimer ............................................................................................................................ 8
2.5 Laser safety notices ............................................................................................................. 8
3 Description ODSL 30 ....................................................................................................... 12
3.1 General description............................................................................................................ 12
3.2 Typical Areas of Application for the ODSL 30.................................................................... 13
3.2.1 Continuous distance measurement ............................................................................................. 13
3.2.2 Positioning tasks.......................................................................................................................... 13
3.2.3 Collision protection ...................................................................................................................... 14
3.3 Mounting ............................................................................................................................ 15
3.4 ODSL 30 Variants ..............................................................................................................16
3.4.1 ODSL 30/V… with Analogue Output............................................................................................ 17
3.4.2 ODSL 30/24… with three switching outputs ................................................................................ 20
3.4.3 ODSL 30/D… with Serial Output ................................................................................................. 21
3.5 Operation with fieldbus and Ethernet ................................................................................. 29
3.6 Operation ODSL 30 ........................................................................................................... 30
3.6.1 LED indicators ODSL 30.............................................................................................................. 30
3.6.2 Switching on ................................................................................................................................ 31
3.6.3 Adjustment of the display contrast............................................................................................... 31
3.6.4 Reset to factory settings .............................................................................................................. 31
3.6.5 Querying the device software version.......................................................................................... 32
3.6.6 Referencing the device ................................................................................................................ 32
3.7 Configuration ODSL 30 ...................................................................................................... 33
3.7.1 Configuration / menu structure ODSL 30/V… (analogue) ........................................................... 34
3.7.2 Configuration / menu structure ODSL 30/24… (3 switching outputs)..........................................36
3.7.3 Configuration / menu structure ODSL 30/D 232… (digital RS 232)............................................. 39
3.7.4 Configuration / menu structure ODSL 30/D 485… (digital RS 485)............................................. 42
3.7.5 Operating example ...................................................................................................................... 45
3.8 Advanced Menu (for software versions V01.10 and newer) .............................................. 48
3.8.1 Setting an Offset/Preset Value - Compensating for Mounting Tolerances ..................................48
3.8.2 Reduction in Measurement Time to as Little as 30ms ................................................................ 50
3.8.3 Changing the Display Resolution................................................................................................. 51

2 ODSL 30 Leuze electronic
Table of contents
4 Technical Data ODSL 30.................................................................................................. 52
4.1 General specifications........................................................................................................ 52
4.2 Device-specific data........................................................................................................... 53
4.2.1 ODSL 30/V-30M-S12 ...................................................................................................................53
4.2.2 ODSL 30/24-30M-S12..................................................................................................................54
4.2.3 ODSL 30/D 232-30M-S12 ............................................................................................................55
4.2.4 ODSL 30/D 485-30M-S12 ............................................................................................................56
4.3 Dimensioned and connection drawings ............................................................................. 57
5 Type overview and accessories ..................................................................................... 60
5.1 Type overview.................................................................................................................... 60
5.2 Accessories........................................................................................................................ 61
6 Installation ........................................................................................................................ 62
6.1 Storage, transportation ......................................................................................................62
6.2 Mounting ............................................................................................................................ 62
6.3 Teach-in ............................................................................................................................. 63
7 Software............................................................................................................................ 65
7.1 Connecting to a PC............................................................................................................ 65
7.1.1 Connection of the ODSL 30 to a PC ............................................................................................65
7.2 Installation of the ODS 96 configuration software.............................................................. 66
7.3 Starting the program .......................................................................................................... 66
7.3.1 Description of the Menu Commands............................................................................................68
7.3.2 Trade shows.................................................................................................................................69

Leuze electronic ODSL 30 3
Figures and tables
Figure 2.1: Laser aperture, laser warning sign .............................................................................10
Figure 2.2: Laser warning and information signs – supplied stick-on labels ................................ 11
Figure 3.1: Application example Positioning of Elevating Platforms............................................. 13
Figure 3.2: Application example "Collision Prevention" ................................................................ 14
Figure 3.3: ODSL 30 with BT 30...................................................................................................15
Figure 3.4: Dimensioned drawing BT 30 ...................................................................................... 15
Figure 3.5: Characteristic output curve ODSL 30/V… with positive gradient ............................... 17
Figure 3.6: Characteristic output curve ODSL 30/V… with negative gradient..............................17
Figure 3.7: Behaviour of the switching outputs ODSL 30/24… (PNP output active high) ............20
Figure 3.8: Serial transmission formats ODSL 30/D… ................................................................. 22
Figure 3.9: Voltage divider for the RS 485 bus termination .......................................................... 28
Figure 3.10: Indicator and operating elements ODSL 30 ............................................................... 30
Figure 3.11: ODSL 30 measurement values with a uniqueness range of 9.8m .............................51
Figure 4.1: Dimensioned drawing ODSL 30 variants ................................................................... 57
Figure 4.2: Electrical Connection ODSL 30/V… ...........................................................................58
Figure 4.3: Electrical Connection ODSL 30/24… ......................................................................... 58
Figure 4.4: Electrical Connection ODSL 30/D 232….................................................................... 58
Figure 4.5: Electrical Connection ODSL 30/D 485….................................................................... 59
Table 5.1: ODSL 30 type overview..............................................................................................60
Table 5.2: Accessories ODSL 30 ................................................................................................ 61
Figure 6.1: View through a chase.................................................................................................62
Figure 7.1: Connection of the ODSL 30 to a PC via the programming terminal UPG 5 ............... 65
Figure 7.2: Installation directory ................................................................................................... 66
Figure 7.3: Device selection ......................................................................................................... 67
Figure 7.4: Start menu before measurement................................................................................ 67
Figure 7.5: Display of the current measurement values of the ODSL 30 connected....................69

General information
4 ODSL 30 Leuze electronic
1 General information
1.1 Explanation of symbols
The symbols used in this technical description are explained below.
Attention
This symbol precedes text messages which must strictly be observed. Failure to comply with
this information results in injuries to personnel or damage to the equipment.
Attention Laser Radiation
This symbol warns of possible danger caused by hazardous laser radiation.
Notice
This symbol indicates text passages containing important information.
1.2 Important terms
Phase measurement
Distance measuring procedure, which determines the distance of an object by the
shift of the phase angle of the light reflected from the object.
Uniqueness range
Due to the periodicity of the sinusoid, the phasing of the signals received by the
ODSL 30 limits the determination of unique measurement values to within a specific
interval. The length of this interval is called the uniqueness range. A large uniqueness
range is equivalent to high background suppression (see chapter 3.8.2).
Absolute measurement accuracy
Shows the possible divergence of the measurement value from the anticipated value
through changes in the environmental conditions during the measuring process.
Higher accuracy is given at constant environmental conditions.
Repeatability
Measuring distance change with repeated measurement at the same output signal
(observe the same peripheral conditions as with resolution).
Resolution
The smallest possible distance change of the measurement object, which causes a
definite change in the output signal.

General information
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Referencing
Device function of the ODSL 30… for the compensation of a possible temperature
drift. A reference measurement should be carried out before each exact measure-
ment. The reference measurement is activated via a separate device input and is
automatically carried out once after the device is switched on.
Diffuse reflection
Return and/or degree of reflection of the radiated light.
Measurement time
The measurement time is dependent on the selected uniqueness range and the lumi-
nosity coefficient of the object (see chapter 3.8.2).
Delay before start-up
The delay before start-up indicates the point in time when the first valid measurement
can be obtained after switching on.
Light switching/Dark switching
Specifies the behaviour of the switching output: light switching if an object is located
within the configured distance range, dark switching if an object is located outside of
the configured distance range.
Insensitivity towards ambient light
Indicates the insensitivity of the measurement result towards ambient light. The
ODSL 30 is reliably measuring even with extraneous light intensity of 5kLux. Typical
light intensity in a work place is only 1kLux.
1.3 Declaration of conformity
The optical distance sensors of the ODSL 30 series have been manufactured observing
current European standards and guidelines.
Notice
A corresponding Declaration of Conformity can be requested from the manufacturer.
The manufacturer of the product, Leuze electronic GmbH + Co. KG in D-73277 Owen,
possesses a certified quality assurance system in accordance with ISO 9001.
UL
US
C
LISTED

Safety
6 ODSL 30 Leuze electronic
2 Safety
This sensor was developed, manufactured and tested in line with the applicable safety stan-
dards. It corresponds to the state of the art.
2.1 Proper use
Optical distance sensors of the ODSL 30 series are intelligent, configurable sensors for the
optical, contactless measurement of the distance to objects.
Areas of application
The optical distance sensors of the ODSL 30 series have been designed for the following
areas of application:
• distance measurement
• contour determination
• positioning of side-tracking skates, cranes, lifting devices
• filling level measurement
Attention
For UL applications, use is only permitted in class 2 circuits in accordance with the NEC
(National Electric Code).
CAUTION
Observe intended use!
Only operate the device in accordance with its intended use.
The protection of personnel and the device cannot be guaranteed if the device is oper-
ated in a manner not complying with its intended use.
Leuze electronic GmbH + Co. KG is not liable for damages caused by improper use.
Read the technical description before commissioning the device.
Knowledge of this technical description is an element of proper use.
NOTE
Comply with conditions and regulations!
Observe the locally applicable legal regulations and the rules of the employer's liability
insurance association.

Safety
Leuze electronic ODSL 30 7
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2.2 Foreseeable misuse
Any use other than that defined under the "Approved purpose" or which goes beyond that
use is considered improper use.
In particular, use of the device is not permitted in the following cases:
• rooms with explosive atmospheres
• in circuits which are relevant to safety
• operation for medical purposes
2.3 Competent persons
Connection, mounting, commissioning and adjustment of the device must only be carried
out by competent persons.
Prerequisites for competent persons:
• They have a suitable technical education.
• They are familiar with the rules and regulations for occupational safety and safety at
work.
• They are familiar with the technical description of the device.
• They have been instructed by the responsible person on the mounting and operation
of the device.
Certified electricians
Electrical work must be carried out by a certified electrician.
Due to their technical training, knowledge and experience as well as their familiarity with
relevant standards and regulations, certified electricians are able to perform work on elec-
trical systems and independently detect possible hazards.
In Germany, certified electricians must fulfill the requirements of accident-prevention regu-
lations BGV A3 (e.g. electrician foreman). In other countries, there are respective regula-
tions that must be observed.
NOTE
Do not modify or otherwise interfere with the device.
Do not carry out modifications or otherwise interfere with the device.
The device must not be tampered with and must not be changed in any way.
The device must not be opened. There are no user-serviceable parts inside.
Repairs must only be performed by Leuze electronic GmbH + Co. KG.

Safety
8 ODSL 30 Leuze electronic
2.4 Disclaimer
Leuze electronic GmbH + Co. KG is not liable in the following cases:
• The device is not being used properly.
• Reasonably foreseeable misuse is not taken into account.
• Mounting and electrical connection are not properly performed.
• Changes (e.g., constructional) are made to the device.
2.5 Laser safety notices
ATTENTION, LASER RADIATION – LASER CLASS 2
Never look directly into the beam!
The device fulfills the EN 60825-1:2008-05 (IEC 60825-1:2007) safety regulations for a
product in laser class 2 as well as the U.S. 21 CFR 1040.10 regulations with deviations
corresponding to "Laser Notice No. 50" from June 24th, 2007.
Never look directly into the laser beam or in the direction of reflecting laser beams!
If you look into the beam path over a longer time period, there is a risk of injury to the
retina.
Do not point the laser beam of the device at persons!
Intercept the laser beam with an opaque, non-reflective object if the laser beam is
accidentally directed towards a person.
When mounting and aligning the device, avoid reflections of the laser beam off reflec-
tive surfaces!
CAUTION! The use of operating or adjusting devices other than those specified here
or carrying out of differing procedures may lead to dangerous exposure to radiation.
The use of optical instruments or devices (e.g., magnifying glasses, binoculars) with
the product will increase eye hazard.
Adhere to the applicable legal and local regulations regarding protection from laser
beams acc. to EN 60825 (IEC 60825) in its latest version.
The device must not be tampered with and must not be changed in any way.
There are no user-serviceable parts inside the device.
Repairs must only be performed by Leuze electronic GmbH + Co. KG.

Safety
Leuze electronic ODSL 30 9
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NOTE
Affix laser information and warning signs!
Laser information and warning signs are attached to the device (see figure 2.1). Also
included with the device are self-adhesive laser warning and laser information signs (stick-
on labels) in multiple languages (see figure 2.2).
Affix the laser information sheet with the language appropriate for the place of use to
the device.
When using the device in the US, use the stick-on label with the "Complies with
21 CFR 1040.10" notice.
Affix the laser information and warning signs near the device if no signs are attached
to the device (e.g. because the device is too small) or if the attached laser information
and warning signs are concealed due to the installation position.
Affix the laser information and warning signs so that they are legible without exposing
the reader to the laser radiation of the device or other optical radiation.

Safety
10 ODSL 30 Leuze electronic
Figure 2.1: Laser aperture, laser warning sign
ALaser exit opening
BLaser warning sign
A
B

Safety
Leuze electronic ODSL 30 11
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Figure 2.2: Laser warning and information signs – supplied stick-on labels
AVOID EXPOSURE – LASER RADIATION
IS EMITTED FROM THIS APERTURE
EXPOSITION DANGEREUSE – UN RAYONNEMENT
LASER EST ÉMIS PAR CETTE OUVERTURE
LASERSTRAHLUNG
NICHT IN DEN STRAHL BLICKEN
LASER KLASSE 2
DIN EN 60825-1:2008-05
Max. Leistung (peak):
Impulsdauer:
Wellenlänge:
RADIAZIONE LASER
NON FISSARE IL FASCIO
APARRECCHIO LASER DI CLASSE 2
EN 60825-1:2007
Potenza max. (peak):
Durata dell'impulso:
Lunghezza d'onda:
LASER RADIATION
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
EN 60825-1:2007
Maximum Output (peak):
Pulse duration:
Wavelength:
RAYONNEMENT LASER
NE PAS REGARDER DANS LE FAISCEAU
APPAREIL À LASER DE CLASSE 2
EN 60825-1:2007
Puissance max. (crête):
Durée d`impulsion:
Longueur d`onde:
RADIACIÓN LÁSER
NO MIRAR FIJAMENTE AL HAZ
PRODUCTO LÁSER DE CLASE 2
EN 60825-1:2007
Potencia máx. (peak):
Duración del impulso:
Longitud de onda:
RADIAÇÃO LASER
NÃO OLHAR FIXAMENTE O FEIXE
EQUIPAMENTO LASER CLASSE 2
EN 60825-1:2007
Potência máx. (peak):
Período de pulso:
Comprimento de onda:
LASER RADIATION
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
EN 60825-1:2007
Complies with 21 CFR 1040.10
Maximum Output (peak):
Pulse duration:
Wavelength:
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Description ODSL 30
12 ODSL 30 Leuze electronic
3 Description ODSL 30
3.1 General description
The ODSL 30 is a lase distance sensor with an extensive area of application. The equipment
is available in different versions with analogue outputs, digital outputs, or switching outputs.
The distance measurement uses the phase measurement principle. The measurement1)
range lies between 0.2 … 30m.
Integrated in the device are a keypad and a two-line LC display which can be used to
configure the ODSL 30. During measurement operation, the display shows the current
measurement value. The switching point of the switching outputs can easily be set via a
teach input on all variants.
Remarks
Moving objects into the measurement beam from the side may lead to incorrect measure-
ment values.
By carrying out the integrated reference measurement function before a measurement, the
sensor's accuracy can be improved. To achieve this, the active input (Pin 2) can be config-
ured via the menu to act either as an activation input with referencing, or as a pure referenc-
ing input. While the referencing function is carried out (duration about 0.3s), no
measurement can be taken.
If the device is used in areas subject to electrostatic charges, it is recommended to connect
the housing of the ODSL 30 to a common potential.
Accessories
The ODSL 30 ships with the mounting device BT 30 for easy mounting and alignment
(further accessories see chapter 5.2).
1) Luminosity coefficient 6 … 90% throughout the entire temperature range, measurement object
50 x 50mm2.
ODSL 30/D…Measurement range up to 65m, luminosity coefficient 50 … 90%

Description ODSL 30
Leuze electronic ODSL 30 13
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3.2 Typical Areas of Application for the ODSL 30
3.2.1 Continuous distance measurement
All ODSL 30 variants with analogue/digital or switching output can be used for continuous
distance measuring. The menu-guided configuration via keypad and LC display on the
device without additional software permits the adaptation to a large number of applications.
Depending on position or settings of the ODSL 30, various applications are possible:
• Positioning of side-tracking skates, cranes, lifting devices
• Contour determination through controlled passing movement of an object through the
beam of the ODSL 30.
• Volume measuring by taking measurements on two levels during the concurrent
movement of the object.
• Determination of the diameter, e.g., on paper rolls.
• Measuring the thickness of planks with two opposing sensors and a differential of the
two measured values.
3.2.2 Positioning tasks
The ODSL 30 variants with analogue output and/or up to three teachable switching outputs
are ideally suited for basic positioning tasks, such as the height/level adjustment of elevating
platforms and rising floors.
The ODSL 30 is mounted in a way to enable positioning in the direction of the measuring
beam.
Figure 3.1: Application example Positioning of Elevating Platforms

Description ODSL 30
14 ODSL 30 Leuze electronic
3.2.3 Collision protection
The ODSL 30 is ideally suited to be used as collision prevention device:
• Distance regulation via the analogue output of the ODSL 30
• Collision prevention via the switching outputs of the ODSL 30
Figure 3.2: Application example "Collision Prevention"
PON Q1 Q2 Q3
Leuze electronic
ENTER
PON Q1 Q2 Q3
Leuze electronic
ENTER
PON Q1 Q2 Q3
Leuze electronic
ENTER

Description ODSL 30
Leuze electronic ODSL 30 15
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3.3 Mounting
The ODSL 30 ships with the mounting device BT 30 that permits the easy mounting and
alignment of the ODSL 30.
Figure 3.3: ODSL 30 with BT 30
Dimensioned drawing BT 30
Figure 3.4: Dimensioned drawing BT 30

Description ODSL 30
16 ODSL 30 Leuze electronic
Notice
With the help of the two aiming notches on the upper side of the device, you can carry out a
coarse alignment of the ODSL 30 even before commissioning.
3.4 ODSL 30 Variants
Model variations
The ODSL 30 is available in four variants:
•asalaser distance sensor with 2 analogue outputs 1 … 10V and 4 … 20mA
and 1 universally configurable switching output
measurement range between 0.2 … 30m
•asalaser distance sensor with 3 universally configurable switching outputs
measurement range between 0.2 … 30m
•asalaser distance sensor with serial interface RS 232
and 2 universally configurable switching outputs,
measurement range between 0.2 … 30m
•asalaser distance sensor with serial interface RS 485/RS 422
and 2 universally configurable switching outputs,
measurement range between 0.2 … 30m

Description ODSL 30
Leuze electronic ODSL 30 17
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3.4.1 ODSL 30/V… with Analogue Output
Analogue Output ODSL 30/V…
Figure 3.5: Characteristic output curve ODSL 30/V… with positive gradient
Figure 3.6: Characteristic output curve ODSL 30/V… with negative gradient
Object present Object present
Measurement range
Measurement
distance [mm]
0 Distance for min. analog value Distance for max. analog value
U [V]
typ. 10.5
10
1
I [mA]
typ. 21
20
4
No object present (no signal)
Ascending characteristic output curve
Short range (no signal)
Object present Object present
Measurement range
Measurement
distance [mm]
0 Distance for max. analog value Distance for min. analog value
U [V]
10
1
typ. 0.5
I [mA]
20
4
typ. 3
No object present (no signal)
Descending characteristic output curve
Short range (no signal)

Description ODSL 30
18 ODSL 30 Leuze electronic
Behaviour of the analogue outputs of the ODSL 30/V…
The ODSL 30/V… has an analogue output with linear behaviour. A current output
(4 … 20mA) and a voltage output (1 … 10V) are available to the user. In order to achieve
the highest resolution possible, the range of the analog output should be set as small as the
application allows. The analogue output can be adjusted within the measurement range by
configuration via the keypad and LC display (adaptation of the characteristic output curve).
The parameter Cal. Ana. Output determines whether the calibration is to be carried
out for the current or voltage output. The characteristic output curve can be configured with
a positive or negative gradient. For this purpose, the two distance values
Pos for min. val and Pos for max. val for the minimum and maximum
analogue output value are set accordingly in the range between 200mm and 30,000mm
(see figure 3.5 and figure 3.6).
Teach-in of the characteristic output curve
In addition to the edge-controlled teach-in (slope control) of the switching outputs, teach-
in of the characteristic output curve is also possible via a teach line for devices with software
version V01.10 and newer (see chapter 3.6.5). The following steps are required for the line
teach-in of the analogue characteristic curve:
1. Activation of the analogue line teach function via the keypad and menu.
Activate Input Menu -> Teach Mode -> Teach Mode time control.
2. Position measurement object at the desired measurement distance.
3. The respective teach function is activated by applying the active level (default +UB) to
the teach input "Teach Q1" (pin 5). The teach event is indicated by the flashing of the
LEDs and on the display.
Object distance
Current output1)
1) The typical values only apply if the current output is calibrated.
Voltage output2)
2) The typical values only apply if the voltage output is calibrated.
with positive
gradient
with negative
gradient
with positive
gradient
with negative
gradient
no object or object too close or too far
away (no signal)
>20.5mA
(typ. 21mA)
<3.5mA
(typ. 3mA)
>10.25V
(typ. 10.5V)
<0.75V
(typ. 0.5V)
= distance for minimum analogue value 4mA 20mA 1V 10V
= distance for maximum analogue value 20mA 4mA 10V 1V
< distance for minimum analogue value 4mA 20mA 1V 10V
> distance for maximum analogue value 20mA 4mA 10V 1V
Teach function Duration of teach
signal
Green LED Yellow
LED
Upper switching point
switching output Q1 2 … 4s flash synchronously
Distance value for
analogue output 1V / 4mA 4…6s continuous
light flashing
Distance value for
analogue output 10V / 20mA 6 … 8s flashing continuous
light