Leviton ChargePoint evr-green 4000 User manual

evr-green 4000
Networked Charging Station
Cat. No. CPHU1, CPHU2, CPCMK, CPMEX,
CPCAP-B, CPCAP-W, CPCBX, CPMBX
Installation and Operation Manual
PK-A3327-10-00-0A
evr-green®

PRODUCT APPLICATION LIMITATION
IMPORTANT SAFETY INSTRUCTIONS:
SAVE THESE INSTRUCTIONS
WARNINGS
1. Read and follow all warnings and instructions before installing and operating the
Leviton ChargePoint®Charging Station. Failure to do so may lead to death, injury, or
property damage, and will void the Limited Warranty.
2. Must be installed by qualified personnel, preferably an electrician, to ensure
compliance with local building and electrical codes and standards, climate conditions,
safety standards, and all applicable codes and ordinances. Inspect the Charging Station
for proper installation before use.
3. TO AVOID FIRE, SHOCK OR DEATH, disconnect power before installing or
servicing the product and always ground the Leviton ChargePoint®Charging
Station. The Charging Station must be connected to a grounded, metal, permanent
wiring system, or an equipment grounding conductor shall be run with circuit conductors
and connected to the equipment grounding terminal or lead on the Electric Vehicle
Supply Equipment (EVSE). Connections to the EVSE shall comply with all applicable
codes and ordinances.
4. Install the Leviton ChargePoint®Charging Station on a concrete pad using a
Leviton ChargePoint approved method. Failure to install on a surface that can support
the full weight of the Charging Station can result in death, personal injury, or property
damage. Inspect the Charging Station for proper installation before use.
5. This Charging Station is not suitable for use in hazardous locations.
6. This device should be supervised when used around children.
7. Do not put fingers into the electric vehicle connector.
8. Do not use this product if the flexible power cord or EV cable is frayed, has broken
insulation, or any other signs of damage.
9. Do not use this product if the enclosure or the EV connector is broken, cracked,
open, or shows any other indication of damage.
10. Use 75°C or 90°C rated wire copper conductors only.
Important
Under no circumstances will compliance with the information in this manual relieve the user
of his/her responsibility to comply with all applicable codes or safety standards.
This document describes the most commonly-used installation and mounting scenarios.
If situations arise in which it is not possible to perform an installation following the
procedures provided in this document, contact ChargePoint, Inc. Leviton Mfg. Co., and
our partner ChargePoint, Inc. are not responsible for any damages that may result
from custom installations that are not described in this document or for any failure to
adhere to installation recommendations.
evr-green®

Product Disposal
Do not dispose of as part of unsorted domestic waste. Inquire with local authorities regarding proper
disposal. Product materials are recyclable as marked.
No Accuracy Guarantee
Commercially reasonable efforts were made to ensure that the specifications and other information
in this manual are accurate and complete at the time of its publication. However, the specifications and other
information in this manual are subject to change at any time without prior notice.
Copyright and Trademarks
©2013-2021 ChargePoint, Inc. All rights reserved. This material is protected by the copyright laws of the United
States and other countries. It may not be modified, reproduced or distributed without the prior, express written
consent of ChargePoint, Inc. CHARGEPOINT is a U.S. and European Union registered trademark and service mark
of ChargePoint, Inc. and cannot be used without the prior written consent of ChargePoint.
PRODUCT USAGE INFORMATION
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TABLE OF CONTENTS
1 Introduction .....................................................................................................................................5
Power Management...........................................................................................................................5
Site Requirements .............................................................................................................................5
2 Install a Pedestal Mount evr-green 4000 .......................................................................................6
Gather Required Tools ......................................................................................................................6
Inspect the Boxes for Correct Contents ............................................................................................6
Prepare the Pedestal for Mounting ...................................................................................................8
Mount the Pedestal ...........................................................................................................................9
Install the Housing ..........................................................................................................................10
Prepare the CPCMK for Mounting .................................................................................................. 11
Install the CPCMK ...........................................................................................................................12
3 Install a Wall Mount evr-Green 4000 ............................................................................................13
Gather Required Tools ....................................................................................................................13
Inspect the Boxes for Correct Contents ..........................................................................................13
Drill Holes in the Wall ......................................................................................................................15
Mount Rear Brackets to the Wall ....................................................................................................15
Prepare the CPCBK for Mounting ...................................................................................................16
Mount the CPCBK ...........................................................................................................................16
Install the Housing ..........................................................................................................................17
Install the Conduit ...........................................................................................................................18
4 Connect Wiring .............................................................................................................................19
Review Electrical Input and Output .................................................................................................19
Review Wiring Diagrams .................................................................................................................20
Wiring for Dual or Single Port Stations ...........................................................................................22
Check Voltages ...............................................................................................................................24
5 Install the Head Assembly and Top Cap .....................................................................................25
Prepare the Head Assembly for Mounting ......................................................................................25
Connect the Head Assembly ...........................................................................................................26
6 Complete Station Setup ...............................................................................................................27
Power Up ........................................................................................................................................27
Install Cable Clamps .......................................................................................................................27
Run the Installation Wizard .............................................................................................................28
Secure the Head Assembly .............................................................................................................28
Pinpoint the Station .........................................................................................................................29
Start a Charging Session ................................................................................................................30
Activating a Leviton Charger ...........................................................................................................30
7 Warranty and Contact Information ...............................................................................................31
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Leviton provides the all-purpose evr-Green 4000 Level 2 charging station for property owners,
businesses, and municipalities. The evr-Green 4000 can be mounted on a pedestal or
a wall.
Important: The evr-Green 4000 must be installed and serviced by ChargePoint approved
installers only. To complete online training and become an approved installer, refer to
ChargePoint University at: ChargePoint.com/installers. ChargePoint approved installers
can download the Site Design Guide, Installation Guide, Data Sheet, and installation
templates for this charging station at: ChargePoint.com/support/guides. Follow the
instructions in the Installation Guide and heed all warnings.
If the Evr-Green 4000 is installed by any person other than a ChargePoint approved
installer, the Evr-Green 4000 is not covered under warranty and ChargePoint is not
responsible for any malfunctions. Read the entire Installation Guide prior to
beginning installation.
Power Management
Using ChargePoint Power Management technology, sites can install more stations than otherwise
would be supported by the available electrical service. A maximum aggregate load is defined for
a group of charging stations, and ChargePoint cloud-based services manage the individual power
output of each station (or port) to ensure the maximum load is never exceeded.
As shipped, a Evr-Green 4000 charging station provides up to 30 A of output current to each
charging port.
An optional Power Management Kit is available that allows you to adjust the station’s
output power.
Additional information regarding Power Management for your Evr-Green 4000 stations is available
at ChargePoint.com/support/guides.
Site Requirements
Ensure that the appropriate wiring, circuit protection, and metering is in place at the installation
location by reviewing the Site Design Guide and Evr-Green 4000 Data Sheet, as well reviewing
the wiring diagrams and grounding requirements in the Connect Wiring chapter.
Important: Always check local codes to ensure the installation complies with all applicable
codes and ordinances.
1INTRODUCTION
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Gather Required Tools
You need:
• Ratchet and 10 mm (3/8 in) deep socket
• 27 mm (1-1/16 in) socket wrench
• Adjustable wrench
• Level
• #2 Phillips screwdriver
• #3 Wire cutter
• Wire stripper
• Voltage tester
Inspect the Boxes for Correct Contents
The pedestal mount evr-green 4000 ships in four boxes.
Housing
The station’s housing box contains:
• Housing with pedestal inside
• Rubber spacer (inside the housing)
• Plastic cap
• Phillips screws (4)
Cat No. CPMBX
2INSTALL A PEDESTAL MOUNT EVR-GREEN 4000
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Cat. No. CPCBX
The station’s CPCBX box contains:
• Cable Management Kit (CPCBX)
• Pre-installed EV Charging Only sign
• Cable clamps (2)
Note: The cable clamps are extra and will not be used
during installation.
CPCBX comes with one or two 5.5 m (18 ft) charging cable(s)
Top Cap
The station’s top cap box contains:
• Top cap
• Installation Guide
If installing both pedestal and wall-mount stations, also pay
attention to the top cap’s shape.
• The back of the top cap is rounded for pedestal stations (a)
• The back of the top cap is flat for wall mount stations (b)
Head Assembly
Cat No. CPHU1/CPHU2
The station’s head assembly box contains:
• T25 security Torx L-wrench
• Rubber plugs (4)
• Spare activation label
Note: Keep the activation label for future reference. It
contains critical information that is needed to activate the
station on ChargePoint. You will also have 2 spare rubber
plugs at the end of installation. Plan to return the spare
activation label and rubber plugs to the station owner.
Cat No. CPCAP-B
Cat No. CPCAP-W
Cat No. CPHU2
2INSTALL A PEDESTAL MOUNT EVR-GREEN 4000

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Prepare the Pedestal
for Mounting
Cat. No. CPMBX
1. Using a 10 mm (3/8 in) socket wrench, loosen
(but do not remove) the two screws holding the
pedestal inside the housing.
2. Remove and discard the cardboard
shipping spacer.
3. Remove the pedestal from the housing by
pulling it out from the bottom of the housing.
Keep the rubber spacer in place over
the pedestal.
2INSTALL A PEDESTAL MOUNT EVR-GREEN 4000

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Mount the Pedestal
1. Pull wires through the conduit.
2. Place the pedestal over the conduit, ensuring
the curved front edge of the pedestal base is
located where you want the front of the
charging station.
Note: If the conduit is not coming up through the
center of the pedestal, install the conduit in the
side of the housing after mounting the pedestal.
3. Adjust the lower nuts as necessary to ensure the pedestal is level.
4. Tighten the nuts on top of the pedestal to at least 160 Nm
(118 ft-lbs) using a 27 mm (1-1/16 in) socket wrench.
Alternative Installation:
Side Mounted Conduit
In situations where the conduit cannot come up from below the pedestal (existing concrete,
parking garage, etc.), continue here after mounting the pedestal, ensuring that it is level and tight.
You will need a hole saw or a knockout punch.
1. Determine a conduit entry point on either side of the housing 715-785 mm (28-31 in) from the
bottom, in a location that does not intersect any internal ribs.
2. Drill or punch a hole for a 21 mm (3/4 in) or 27 mm (1 in) trade size knockout.
3. Pull wire through the conduit, protecting the wires from sharp edges of the internal structural
components.
4. Seal the conduit entry into the bollard housing using an approved sealing gasket.
2INSTALL A PEDESTAL MOUNT EVR-GREEN 4000
Important: Ensure the pedestal is plumb by
adjusting the nuts underneath the pedestal base.
Verify accuracy after each adjustment by positioning
the level at various locations on the pedestal, above
each bolt.
Important: Ensure that you follow all applicable building and electrical codes.
All installations must meet local code.

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Install the Housing
1. Align the notches on the rubber spacer with the front
mounting nuts.
2. Slide the rubber spacer all the way down the pedestal
until it is flush with the pedestal base. This prevents
any rocking motion between the housing and the
pedestal.
3. Slide the housing over the pedestal.
Note: Ensure the housing is firmly aligned to the bottom
surface and that no rocking movement can take place,
even when significant pressure is applied.
4. Re-tighten the mounting screws loosened
when preparing the pedestal for mounting to
approximately 9 Nm (6.6 ft-lbs) using a 10 mm
(3/8 in) socket wrench.
Important: Do not seal the pedestal to the concrete pad with caulking, silicone,
or other sealing material. Doing so traps water inside the housing. The
pedestal is designed to shed moisture between its bottom surface and the
concrete pad.
2INSTALL A PEDESTAL MOUNT EVR-GREEN 4000

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2. Remove and discard the two shipping screws.
Caution: When you remove the shipping
screws, the counterweights are free to move
in either direction. Therefore, always carry
the assembly with the top end higher than the
bottom end.
3. Remove the cardboard packaging.
Note: Do not unwrap the ropes.
When complete, the housing appears as shown.
Prepare the CPCBX for Mounting
1. Position the Cable Management Kit (CPCBX) packaging so that the bottom of the CPCBX is
near the base of the pedestal.
Caution: If you are replacing the EV PARKING signage with your own custom signage, it is easier
to do it now. Refer to the replacement guide for signs available
at ChargePoint.com/support/guides.
2INSTALL A PEDESTAL MOUNT EVR-GREEN 4000

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Install the CPCBX
1. Insert the black cap into the space at the top of the
housing, between the housing and the CPCBX.
3. Place the slot at the bottom of the CPCBX over the
knob at the bottom of the housing, pushing down
until flush with the ground.
4. From inside the housing, insert the four screws
through the housing and the CPCBX.
5. Tighten the four screws to 7 Nm (5 ft-lbs).
Note: Hold the CPCBX in place until you’ve secured it
with at least one screw.
When complete, proceed to Chapter 4 to connect
wiring to the station.
2. With a #3 Phillips screwdriver and at least one of
the four screws (provided) in hand, slowly lift the
CPCBX into position against the back of
the housing.
Caution: The ropes will rise as the weights
inside the CPCBX lower. Guide the ropes to
the top as you slowly lift the CPCBX.
2INSTALL A PEDESTAL MOUNT EVR-GREEN 4000

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Gather Required Tools
You need:
• Ratchet and 15 mm (9/16 in) deep socket
• #2 and #3 Phillips screwdrivers
• Flathead screwdriver
• Tape measure
• Level
• Marker
• Wire stripper
• Wire cutter
• Voltage tester
• Drill and tap for appropriate wall attachment hardware
• Attachment hardware
Note: This varies based on surface. For example, use 10 x 75 mm (3/8 x 3 in) lag
bolts if mounting on a wooden wall.
Inspect the Boxes for Correct Contents
The wall mount evr-green 4000 ships in four boxes.
WARNING: Ensure the wall supports the station. If mounting to a hollow wall, bridge at
least two studs using a 41 mm (1-5/8 in) channel strut.
Housing
The housing box contains:
• Housing
• 2 slot covers
• Mounting brackets with pre-installed:
• (20) 6 mm (1/4 in) screws
• (2 sets) 9.5 mm (3/8 in) x 406 mm (16 in) x
19 mm (3/4 in) flange bolts
Caution: Do not discard the bracket packing box
until you have completed drilling holes in the wall.
The packing box serves as a template for drilling
mounting holes.
3INSTALL A WALL MOUNT EVR-GREEN 4000
evr-green®
Cat No. CPMEX

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CPCBX
The CPCBX box contains:
• Cable Management Kit (CPCBX) pre-installed with EV
Charging Only sign
• Cable clamps (2)
Top Cap
The station’s top cap box contains:
• Top cap
• Installation Guide
If installing both pedestal and wall-mount
stations, also pay attention to the top
cap’s shape.
• The back of the top cap is flat for wall
mount stations (a)
• The back of the top cap is rounded for
pedestal stations (b)
Head Assembly
The station’s head assembly box contains:
• T25 security Torx L-wrench
• Rubber plugs (4)
• Spare activation label
Note: Keep the activation label for future
reference. It contains critical information that is
needed to activate the station on ChargePoint.
You will also have 2 spare rubber plugs at the
end of installation. Plan to return the activation
label and plugs to the station owner.
Cat No. CPCAP-W
Cat No. CPCAP-B
Cat No. CPHU2
3INSTALL A WALL MOUNT EVR-GREEN 4000

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Mount Rear Brackets to the Wall
1. Separate the pre-assembled front and rear
brackets by loosening (but not removing)
the pre-installed screws. Leave about 19 mm
(3/4 in) protruding.
2. Mount each rear bracket to the wall using
screws appropriate for the type of
wall material.
• If mounting to a hollow wall, bridge at
least two studs using a 41 mm (1-5/8 in)
channel strut.
• For wood studs, use 10 mm (3/8 in) lag bolts that are long enough to penetrate at least 64 mm
(2-1/2 in) into the stud. Then mount the supplied brackets to the channel strut using 3/8-16 x 1
in long bolts, 3/8 ID x 13/16 in OD washers, and 3/8-16 channel strut nuts.
• If mounting to a masonry wall, use 10 mm (3/8 in) expanding masonry fasteners.
• If mounting to a wood wall, use 3/8 x 3 in lag bolts.
Drill Holes in the Wall
1. Tear the packing box along the perforation to
allow it to lay flat.
2. Place the template against the wall. As
described on the package insert, align the top
where indicated, 1245 mm (49 in) above the
floor or ground.
3. Ensure the template is level and the side of
the packaging insert is plumb.
4. Mark the four mounting holes.
5. Drill four holes in the wall at the
marked locations.
3INSTALL A WALL MOUNT EVR-GREEN 4000

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Prepare the CPCBX for Mounting
1. Position the Cable Management Kit (CPCBX) packaging so that the bottom of the CPCBX is
near the wall.
Note: Do not unwrap the ropes.
2. Remove and discard the two shipping screws.
Mount the CPCBX
1. Place the two front brackets where you can easily
reach them.
2. Slowly lift the CPCBX up against the rear brackets, with
the front of the CPCBX facing towards you. Rest the
bottom of the CPCBX on the ground.
3. Place the top front bracket over the two corresponding
screws protruding from the top rear bracket. Steady the
CPCBX with one hand while using the other hand to position
the bracket.
4. Repeat step 3 for the bottom bracket.
5. Tighten all four screws to 7 Nm (5 ft-lb) using the Phillips
screwdriver.
6. Insert the slot cover, bottom first, into the slot at the bottom
of the CPCBX.
3. Remove the cardboard packaging.
Note: If you are replacing the EV PARKING signs
with your own custom signage, it is easier to do
it now. Refer to the replacement guide for signs
available at ChargePoint.com/support/guides.
3INSTALL A WALL MOUNT EVR-GREEN 4000
Caution: When you remove the shipping
screws, the counterweights are free to move
in either direction. Therefore, always carry
the assembly with the top end higher than the
bottom end.

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Install the Housing
1. Push the tab on the terminal block cover to slide the cover
up and expose the pre-drilled hole below the terminal block.
Slide the cover upward until it stays in position.
2. Remove the pre-installed flange bolts from the
front brackets using a 10 mm (3/8 in) socket.
3. Position the housing so that the top hole aligns
with the top CPCBX bracket.
4. Re-insert a flange bolt into the top hole
and finger tighten.
5. Re-insert the other flange bolt into the lower
mounting hole.
6. Tighten both flange bolts to 117 Nm (86 ft-lbs).
3INSTALL A WALL MOUNT EVR-GREEN 4000
Cat No. CPMEX
Cat No. CPMEX

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Install the Conduit
1. Use a flathead screwdriver to remove the knockout
for the appropriate conduit size, 25 mm or 20 mm
(1 in or 3/4 in).
2. Install and seal the conduit following local codes.
When complete, proceed to Chapter 4 to connect the
wiring to the station.
3INSTALL A WALL MOUNT EVR-GREEN 4000

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WARNING: TO AVOID FIRE, SHOCK OR DEATH, turn off power at circuit breaker or fuse
and test that the power is off before wiring.
Use copper conductors only.
Do not provide GFCI protection at the panel. The evr-green 4000 has built-in
GFCI protection.
Use breakers rated at 40 A (or lower, if you are configuring the station to operate at a lower
current capacity).
In areas with frequent thunderstorms, add surge protection at the service panel for
all circuits.
Use new circuit breakers only.
Ensure all power and ground connections (especially those at the breaker) are clean
and tight. Remove all oxide from all conductors and terminals before connecting wiring.
Review Electrical Input and Output
Refer to the evr-green 4000 Data Sheet for electrical input and output specifications.
4CONNECT WIRING
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208 VAC, THREE PHASE PANEL
Review Wiring Diagrams
The wiring diagrams below show wiring for installing a dual port Evr-Green 4000 on a dual
circuit. Two dedicated circuits are required, each with its own two-pole 40 A breaker, unless it is
configured for operating at reduced power.
4CONNECT WIRING