Leviton EVR-GREEN EVK05-M User manual
EVR-GREEN™ CHARGING STATION
PRE-WIRE KIT INSTALLATION INSTRUCTIONS
Cat. No. EVK05-M
WARNINGS AND CAUTIONS:
• INSTALLATIONANDSERVICEMUSTBEPERFORMEDBYANELECTRICIAN.
• CONNECTTOA120/208VAC,60HZORA120/240VAC,60HZDEDICATEDBRANCHCIRCUIT.
• IMPORTANT:SAVEFORLOCALELECTRICALINSPECTOR’SUSE.
• READANDSAVETHESEINSTRUCTIONSFORFUTUREREFERENCE.
• IFTHEINFORMATIONINTHISINSTRUCTIONSHEETISNOTFOLLOWEDEXACTLY,A FIRE OR ELECTRICAL SHOCK MAY
RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
PK-93765-10-00-0B-M
Page1of3
LIMITED 3 YEAR WARRANTY AND EXCLUSIONS
Leviton warrants to the original consumer purchaser and not for the benet of anyone else that this product at the time of its sale by Leviton is free of defects in materials
and workmanship under normal and proper use for three years from the purchase date. Leviton’s only obligation is to correct such defects by repair or replacement, at its option,
if within such three year period the product is returned prepaid, with proof of purchase date, and a description of the problem to Leviton Mfg. Co., Inc. 201 North Service Road,
Melville, N.Y. 11747. This warranty excludes and there is disclaimed liability for labor for removal of this product or reinstallation. This warranty is void if this product is installed
improperly or in an improper environment, overloaded, misused, opened, abused, or altered in any manner, or is not used under normal operating conditions or not in accordance
withanylabelsorinstructions.There are no other or implied warranties of any kind, including merchantability and fitness for a particular purpose, but if any implied warranty
is required by the applicable jurisdiction, the duration of any such implied warranty, including merchantability and tness for a particular purpose, is limited to three years. Leviton
is not liable for incidental, indirect, special, or consequential damages, including without limitation, damage to, or loss of use of, any equipment, lost sales or profits or
delay or failure to perform this warranty obligation. The remedies provided herein are the exclusive remedies under this warranty, whether based on contract, tort or otherwise.
For more information call 1-877-338-7473 or visit www.leviton.com/evrgreen
ThankyouforpurchasingtheEvr-GreenTMChargingStationPre-Wire
Kit.Thisinstallationsheetincludesthelatestinformationatthetime
ofprinting.Thispre-wirekitisintendedforusewithCatNo.EVB32,
EVB45,EVB55,EVB30andEVB40-SPT.Twouniquetemplates
areprovidedwithinthisbox.Onetemplateisintendedforuseinthe
InstallationofEVB55,EVB40,andEVB30PlasticChargingStations.
TheothertemplateisintendedforusewithEVB45andEVB32Metal
ChargingStations.ENSURETHATTHECORRECTTEMPLATE
ISUSEDPRIORTOBEGINNINGINSTALLATION.Foradditional
informationonusingthisPre-WireKitwithotherLevitonEVSE
products,pleasevisitleviton.com/evrgreen.Levitonreservesthe
righttomakechangestothisproductwithoutfurthernotice.Changes
ormodicationstothisproductbyotherthananauthorizedservice
providercouldvoidtheproductwarranty.Ifyouhavequestionsabout
theuseofthisproduct,contactyourcustomerservicerepresentative.
RefertotheCustomerSupportsectionlocatedinthisguide.
Important Notes to the Installer:
• Readallinstructionscontainedintheseinstallationinstructions
beforeinstallingthepre-wirekit.
• Theinstallerisresponsibleforverifyingthatthewallstructure/
surfacewillsafelysupportatotalloadof200lbs.
• Observeallgoverningcodesandordinances.
• Ensuretheappropriatetemplateisusedfortheinstallation.
• Besuretoleavetheseinstructionswiththeconsumer.
Important Notes to the Consumer:
• Keeptheseinstructionswithyourowner’sguideforfuture
reference.
• Ensureyourpre-wirekitisinstalledproperlybyanelectricianor
servicetechnician.
INTRODUCTION
Gathertherequiredtoolsandpartsbeforestartinginstallation.Be
suretofollowmanufacturer’sinstructionsforuseofanytoolsorparts
usedforthisinstallation.
Tools:
• Drill • Studnder
• 3/16"Drillbit • #2and#3Phillips
screwdriver
• Measuringtape • Level
• Utilityknife • Wirecutters/strippers
• Scratchawl • Keyholesaw
Evr-Green Pre-Wire Kit (includes):
• NEMA6-50Rreceptacle • Electricalbox
• Mountingbracket • Safetycover
• Mountinghardware • Mountingtemplate
Note: The safety cover will not be used in the Installation of the
EVB55, EVB40 or EVB30 applications.
Additional parts (not included):
• Copperelectricalcable• Circuitbreaker
(appropriateforcircuit) 40Afor30AChargingStation,
50Afor40AChargingStation)
TOOLS & PARTS REQUIRED
TheChargingStationshouldbelocatedincloseproximitytothe
electricvehicle’sparkinglocation.TheChargingStationmustconnect
totheElectricVehicleviaachargeconnectorandcord.NOTE:The
pathfromChargingStationtoElectricVehicleshouldbefreefrom
obstacles,andbewithintherangeoftheEVcord(18or25Feet
StandardLength).
TherecommendedmountingheightoftheChargingStationisnot
toexceed48inches,butnotlessthan42inches.Thisprovides
convenientaccessandoperationoftheEVSE,andmeetsADA
requirementsforaccess.NOTE:TheEVSEenclosureexceeds
thesizeofthemountingbracket.TheareasurroundingtheEVSE
enclosureshouldbefreefromobstruction(see appropriate
mounting template for required clearance limits).
MOUNTING LOCATION
SelectalocationthatissuitableformountingtheChargingStation
basedonthecriteriapresentedintheMOUNTING LOCATION
section.Thekitcanbeinstalledonbothstudwallandsolidwall
construction.Forstudwalls,itcanbemountedtobarestudsorwalls
withdrywall.
Formetalstudorsolidwallapplications,youwillneedtoprocure
wallanchorsformountingbracket,capableofsupportingamaximum
allowableloadof200lbs.Forsolidwallapplicationsyouwillalso
needtoprocureasurfacemountelectricalboxandappropriatewall
anchors.
Thekitcontainscomponentsforcordconnectedchargingstations.
PRE-WIRE KIT INSTALLATION
Page2of3
1.
Locateawallstudintheareainwhichthechargingstationwillbe
installed.
2.
Measure48”upfromtheoorandplaceamarkhorizontally
centeredonthestudthatwillbeusedformountingthebracket
andreceptaclewallbox.
3. Positionandafxthemountingtemplateonthewall,aligningthe
positioningmarksofthetemplatewiththemark(s)onthewall.
Ensurethetemplateislevelbeforeproceeding(see Figure 2).
4. Markthebracketmountingholelocationsandthemounting
locationfortheelectricalbox.Forbarestuds,markthelocation
foraligningthetopoftheelectricalbox.Forstuddedwallswith
drywall,markallfourcornersofelectricalboxlocation.
STUD WALL INSTALLATION
Twotemplatesareprovidedtoproperlylocatethemountingbracket
andreceptaclewallbox.Usingtheappropriatetemplateand
followingtheinstructionsbelowwillensureproperinstallation.
NOTE: Thereceptaclewallboxandmountingbracketmustsharethe
sameverticalwallstud(Figure 1 shows the correct Placement for
EVB32, EVB45, and EVB40-SPT Installation).
48"
Wall stud
Drywall
12"
Two gang
electrical box
Mounting
bracket
Figure 1
EVB32, EVB45,
EVB40-SPT
Installation
Shown
ElectricVehicle Charger Level 2 - InstallationT
emplate
Scale:1 to 1
Ref.Cat.No.: EVK05
PartNo. DG-001-EVK05-20A© 2011 LevitonMfg.Co., Inc.
EVK05
mounting
bracket
Mounting
screws
Receptacle
Safety cover
Pilot holes
for mounting
screws
EVK05
mounting
template
Center line
for wall stud
Wall stud
Two gang
electrical box
Drywall
48"
Cut out
for two
gang
electrical
box
NOTE:The safety cover will not be used
in the EVB55, EVB40, and EVB30 application
Figure 2
EVB32,
EVB45,
EVB40-SPT
Installation
Shown
9. Turnonthecircuitbreakeratthemainpanelandtestreceptacle
toensurepowerispresent.
10.Installthesafetycoverusingscrewsprovided.NOTE:The
hingedsideofthesafetycoverwillbeatthebottomofthecover.
Thesafetycovercanbelockedusingapadlockwithashackle
diameterof3/16"andheightof2-1/2",suchasMasterLock®
LaminatedPadlockNo.7LJ*.
5. Removethetemplate.Forwoodstuds,drilltwo3/16"diameter
pilotholes,2-1/2"deep,asindicatedforthemountingbracket.
Formetalstuds,followmanufacturer’sinstructionsforwallanchor
installation.
6.
Securethemountingbrackettothestud/wallusingthetwo#14x
2-1/2"L
woodscrewsprovided.Turnthe"top"screwintothepilotholeand
drivein
untilapproximately1/2"lengthremains.Hookthebracketontothe
screwusingthekeyholeslot.Secureinplacebyinstallingremaining
screwandtighteningrstscrew.
7.
RunanindividualcircuitaspertheNationalElectricCodeandlocal
buildingcodes.Installtheelectricalbox.Forbarestudapplications,
alignthetopoftheelectricalboxwiththemarkonthestud.For
drywallapplications,usekeyholesawtocutthedrywallopening
fortheelectricalbox.Positionthefaceoftheboxushwiththe
studface(forbarestudapplication)orushtodrywall(fordrywall
application).Securetheelectricalboxtothestudwiththescrews
provided.
TheEVK05serieskitincludesaNEMA6-50receptacleforcord-
connectedchargingstations.Wireterminalsacceptupto#4AWG
copperorcoppercladconductors.
WARNING: TO AVOID FIRE, SHOCK, OR DEATH TURN OFF
POWER
ATCIRCUITBREAKERORFUSEANDTESTTHATPOWERIS
OFFBEFOREWIRING!
CAUTION:USETHISDEVICEWITHCOPPER OR COPPER
CLAD
WIRE ONLY.
8. Removeinsulationper"stripgage"ondevice.Connectthe
receptacletotheelectricalwiringasperFigure 3.
Securethereceptacletotheelectricalboxusingthescrews
provided.
NOTE:Receptaclegroundopeningmustbeonbottom(see
Figure 3).
G
G
240V
Equipment
Ground
6-50R
Figure 3
EVB32,
EVB45,
EVB40-SPT
Installation
Shown
Page3of3 PK-93765-10-00-0B-M©2012LevitonMfg.Co.,Inc.
SOLID WALL INSTALLATION
Formountingtosolidwalls,suchasconcrete,brick,cinderblock,etc.,
additionalmaterialswillberequired.Youwillneedtoprocureanchors
forthebracketsuitableforthesubstratetowhichitwillbemounted.
Additionally,asurfacemountelectricalbox,electricalconduitand
applicablemountinghardwarewillberequired.
NOTE:
•SolidWallinstallationisNOTrecommendedfortheEVB55,
EVB30.
•SolidWallinstallationfortheEVB40requiresVersionEVB40-SPT.
•ForSolidwallInstallationoftheEVB32andEVB45,pleasesee
belowinstructions.
Installation:
1. Locatethewallareainwhichthechargingstationwillbe
installed.
2. Measure48”upfromtheoorandplaceamarkonthewall.
3. Positionandafxthemountingtemplateonthewall,aligningthe
positioningmarksofthetemplatewiththemark(s)onthewall.
Ensurethetemplateislevelbeforeproceeding(see Figure 4).
4. Markthemountinglocationforthereceptacleelectricalbox.
5. Removethetemplate.Installwallanchorsforbracketand
electricalboxaspermanufacturer’sinstructions.
6. Securethemountingbrackettothewall.Turnthe"top"screwinto
theanchoranddriveinuntilapproximately1/2"lengthremains.
Hookthebracketontothescrewusingthekeyholeslot.Secure
inplacebyinstallingremainingscrewandtighteningrstscrew.
7.
RunanindividualcircuitaspertheNationalElectricCodeandlocal
buildingcodes(a40Abreakerisrequiredfor30AChargingStations,
50Abreakerfor40AChargingStations).Installtheelectricalbox.
Useappropriatewallanchorstomountsurfaceelectricalboxinthe
locationindicatedbythetemplate.TheEVK05serieskitincludes
aNEMA6-50receptacle.
Wireterminalsacceptupto#4AWG
copperorcoppercladconductors
.
WARNING: TO AVOID FIRE, SHOCK, OR DEATH TURN OFF
POWER
ATCIRCUITBREAKERORFUSEANDTESTTHATPOWERIS
OFFBEFOREWIRING!
CAUTION:
USETHISDEVICEWITHCOPPER OR COPPER CLAD
WIRE ONLY.
8. Removeinsulationper"stripgage"ondevice.Connectthe
receptacle
totheelectricalwiringasperFigure 3.
Securethereceptacletotheelectricalboxusingthescrews
provided.
NOTE:Receptaclegroundopeningmustbeonbottom(see
Figure 3).
9. Turnonthecircuitbreakeratthemainpanelandtestreceptacle
toensurepowerispresent.
10.ForEVB32,EVB45andEVB40-SPT,Installthesafetycover
usingscrewsprovided.
NOTE:Thehingedsideofthesafetycoverwillbeatthebottom
ofthecover.Thesafetycovercanbelockedusingapadlock
withashacklediameterof3/16”andheightof2-1/2”,suchas
MasterLock®LaminatedPadlockNo.7LJ*.
* MasterLockisaregisteredtrademarkofMasterLockCompany,
LLC.
ElectricVehicle Charger Level 2 - InstallationTemplate
Scale:1 to 1
Ref.Cat.No.:EVK05
PartNo. DG-001-EVK05-20A© 2011 Leviton Mfg.Co., Inc.
Solid Wall Installation
Figure 4
EVK05
mounting
bracket
Location
for mounting
bracket wall
anchors
EVK05
mounting
template
Location
for two gang
electrical box
(surface mount)
48" Mounting
screws
Receptacle
Safety
cover
Two gang
electrical box
(surface mount) CUSTOMER SUPPORT
Callourcustomersupporthotlineat1-877-338-7473,24hoursa
day.Ifyourcallismadeafterbusinesshoursoronweekends,please
leaveyourname,telephonenumberandabriefdescriptionofthe
problem.ATechnicalServiceRepresentativewillcallbackatthe
earliestopportunity.
Manyquestionsandanswerscanalsobefoundinourknowledge
basecommunity.Justgotoleviton.comandclickonthe
Knowledgebaselink,orgodirectlytohttp://communities.leviton.
com/community/knowledgebaseforums/evr-green.
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