Leviton EV48G User manual

PK-A3487-10-00-5A
Electric Vehicle Charging Station
Installation Manual
Cat. Nos. EV48G, EV48S, EV80G, and EV80S
48A / 80A EVSE No LCD Screen
(EV48G and EV80G)
48A / 80A EVSE with LCD Screen
(EV48S and EV80S)
WEB VERSION

WEB VERSION

TABLE OF CONTENTS
1 Warnings and Cautions..................................................................................................................4
2 Safety Standards and Specications ..........................................................................................5
3 Tools Needed ..................................................................................................................................6
4 Basic Interface ...............................................................................................................................7
5 Dimensions ....................................................................................................................................8
6 Indication Light Statuses ..............................................................................................................9
7 Installation ....................................................................................................................................10
7.1 Wiring...................................................................................................................................... 10
7.2 Wall-Mounted Bracket Installation ....................................................................................... 11
8 Operating Procedures .................................................................................................................12
9 Error and Warning Messages......................................................................................................13
10 Daily Maintenance .......................................................................................................................14
11 Standard Statements and Warranty ............................................................................................15
WEB VERSION

1 WARNINGS AND CAUTIONS
4
• TO AVOID FIRE, SHOCK, OR DEATH; TURN OFF POWER AT CIRCUIT BREAKER OR FUSE AND
TEST THAT POWER IS OFF BEFORE WIRING, REPLACING OR SERVICING THE PRODUCT!
• HAZARD OF ELECTROCUTION, SHOCK, EXPLOSION, OR ARC FLASH. This device has arcing or
sparking parts that should not be exposed to ammable vapors.
• TO AVOID FIRE, SHOCK, DEATH, OR DAMAGE TO THE CHARGER, carefully read the charging
instructions in your vehicle’s manual before you use the charger.
• RISK OF ELECTRIC SHOCK. Do not remove cover or attempt to open the enclosure of the device.
• This device should be installed, adjusted, and serviced by qualied electrical personnel familiar with the
construction and operation of this type of charger and the dangers involved.
• Do not forcefully pull the charging cable, damage it with sharp objects, put ngers, or insert foreign objects
into any part of the charging connector.
• Do not use the charger when you are in the vehicle, or the charger is exposed to severe rain, snow, or
other severe weather.
• Connect only to a circuit providing branch circuit overcurrent protection in accordance with the National
Electrical Code, ANSI/NFPA 70 (United States), the Canadian Electrical Code, Part I, C22.1. Canada), or
NOM-001-SEDE (Mexico).
WARNINGS:
Model Circuit Breaker/Fuse Rating
EV48G, EV48S 60A
EV80G, EV80S 100A
CAUTIONS:
• No user serviceable parts inside.
• The device is designed only for vehicles that are compatible with the SAE J1772 Level 2 charging standard.
• Do not use the charger if it is defective, appears cracked, frayed, broken, or damaged.
• When transporting the charger, handle with care and do not drag or step on the device.
• Do not touch the charging connector terminal with sharp metallic objects to prevent damage.
• Incorrect installation and testing of the charger could potentially damage either the vehicle’s battery or the
device. Any resulting damage is excluded from the warranty for the device.
• Ensure that the charging cable is positioned properly during charging so it does not get stepped on,
tripped over, or subjected to damage or stress.
• Use appropriate protection when connecting to the main power distribution cable.
• Type B, C or D breaker with the rating current for table must be installed in the upstream AC distribution box.
• Disconnect switch for each unground conductor of AC input (not included) in accordance with the National
Electrical Code ANSI/NFPA 70.
WEB VERSION

2 SAFETY STANDARDS AND SPECIFICATIONS
5
Design Safety Standards
UL2594: Electric Vehicle Supply Equipment
UL 2231-1: Personnel Protection Systems for Electric Vehicle (EV) Supply
Circuits: General Requirements
UL 2231-2: Personnel Protection Systems for Electric Vehicle (EV) Supply
Circuits: Particular Requirements for Protection Devices for Use in Charging Systems
UL 2251: Plugs, Receptacles and Couplers for Electric Vehicles
UL 62: Flexible Cords and Cables
UL 991: Tests for Safety-Related Controls Employing Solid-State Devices
UL 1998: Software in Programmable Components
NFPA 70 Article 625: National Electrical Code, Electric Vehicle Charging System
UL840 (Clearance and Creepage)
Specications
Model Name EV48G, EV48S, EV80G, EV80S
Rated Input Voltage 200-240V AC / Single-Phase
Rated Output Current 48A / 80A
AC Power Frequency 50/60 Hz
Input Protection UVP, OVP, RCD, SPD,Ground Fault Protection
Output Protection OCP, OTP, Control Pilot Fault Protection
Output Interface SAE J1772 AC Charging Connector
Storage Temperature -40°F (-40°C) to +158°F (70°C)
Operation Temperature -22°F (-30°C) to +122°F (50°C)
Relative Operation Humidity 95% RH Maximum
Relative Storage Humidity 95% RH Maximum
Module 4G Cellular
Cable Length 18 ft
Protection Level IK08 and IP54
Installation Type Wall mount or pedestal mount
Altitude < 2,000 m
Weight EV48G and EV48S: 6.5 ± 0.5 kg
EV80G and EV80S: 7.5 ± 0.5 kg
Dimensions
EV48G and EV80G:
14.2 in. x 9.8 in. x 3.4 in. (360.50 mm x 249.94 mm x 86.94 mm)
EV48S and EV80S:
14.2 in. x 9.8 in. x 3.9 in. (360.50 mm x 249.94 mm x 100 mm)
Status Indication RED, GREEN, BLUE LED
WEB VERSION