LG Mono X Plus Series User manual
www.lg-solar.com/uk
PLEASE READ THIS MANUAL CAREFULLY BEFORE OPERATING
YOUR SET AND RETAIN IT FOR FUTURE REFERENCE
P-TYPE MODELS N-TYPE MODELS
LGXXXS1C(W)-A5 LGXXXN1C(W,K)-A5
LGXXXS2W-A5 LGXXXN2C(W,K)-A5
PV SOLAR
MODULE
Installation manual
EN
2
CONTENTS
1. Safety 3
2. Before & After Installation 5
3. Electrical Installation 7
4. Mechanical Installation 9
6. Disclaimer of Liability / Disposal 13
7. Transporting and Storage 13
8. Appendix 14
REVISIONS TABLE
Date Version Description of change Remark
2016.09.27 1.0 (1st edition)
2016.11.30 2.0 Add N-Type Products
2017.01.10 3.0 Add P-Type Product (302W)
Edit to Modules CAD Drawings
3
1. SAFETY
The instructions related to the safety indicated in the following are for preventing unexpected danger or damage in
advance by safely and exactly using the product.
Non-compliance of the instructions may immediately cause serious injury or death.
Non-compliance of the instructions may cause death or serious injury to the user.
Non-compliance of the instructions may cause injury or property damage to the user.
1. Do not contact with electrically active parts of the panel, such as terminals,
regardless of connection of the module. It may result in spark or lethal electric shock.
2. Please don’t use the module with the broken window or the torn back side.
There is a danger of electric shock.
1. Please perform works in the dry condition and use only dry tools. Do not handle the wet panels without
protection equipment. It may result in safety accident.
2. Damaged module must be treated with safety protection equipment. It may result in injury.
3. Do not approach the damaged or broken module unless you are an expert. It may result in serious injury.
4. No electrical parts like cables are located after installation between laminate and mounting structure.
5. Do Not reconnect or repair Junction box Cable. It may occur spark or electric shock.
6. Do not bending junction box’s cable. While under stress, it may occur module damage. Cable bending
radius should be more than 4 times the cable diameter, at least.
①②③④
⑤⑥
①②
4
1. SAFETY
It may result in damage or failure of the product.
2. Do not perform installation in rainy, heavily windy or snowy days. It may result in safety accident.
3. Do not make holes in the frame or glass of the module. It may decrease the strength of the frame or
break the glass.
4. Do not touch the glass surface or frame of the solar module after installation of the module. It may
result in injury.
5. Do not locate a heavy object onto the module. Do not stand on or step on the module. Do not drop or
suddenly lay down the module. It may result in injury.
6. Do not scratch the coating surface of the frame. It may decrease the strength due to corrosion of the
frame.
7. Do not concentrate sunlight on the module surface. It may result in damage of the product.
8. Do not apply a shock to the junction box of the module or pull the cable. Do not remove the labels
attached to the module. It may result in damage of the product.
9. If the installing structure has a curved surface e. g. arch type as shown in the below picture, do not
forcefully modify the module in installation when connecting it with the structure. Please install the
module in the place where the structure has been completely set up because deformation of the
structure may cause deformation of the product when performing installation by using a crane, etc
after assembling the module to the installing structure.
①②③④⑤⑥
⑨⑦⑧
5
2. BEFORE & AFTER INSTALLATION
Before Installation
Please carefully read this manual before installation.
• Solar module installation should be performed by an authorized installer for the safety and maintenance of the system.
• All installation instructions should be clearly understood before attempting installation.
• Do not twist, pull, or scratch the cable attached to the solar module.
• Do not touch the solar module with bare hands. It may result in a burn or injury.
• Do not drop the solar module and cause an excessive load on solar module.
• Do not disassemble the solar module.
• After installation or repair, check whether solar module operates properly or not.
• In case the currently used solar module or the parts applied to the solar module have been replaced, check whether
the changed solar module is properly operated or not. The newly replaced solar module and its parts must be the same
solar module (module name) and parts with the current solar module.
• Do not let anyone approach the solar module who has little knowledge of solar modules or on the measures to take
when solar modules are damaged in order to avoid the risk of injury or electrical shock.
• Panels produce voltage even when not connected to an electrical circuit or load.
• Panels are intended for outdoors, land based applications only. Panels are not intended for use indoor use or application
on moving vehicles of any kind.
temperature. Colder temperatures can substantially increase voltage and power.
• Keep the solar module and system away from children when installing.
• Keep the module packed in the carton until the time of installation.
• Do not work alone. Please work as part of a team of two or more people.
• Wear a safety belt if working high above the ground.
• Contact with electrically active parts of the panels, such as terminals, can result in burns, sparks and lethal shock
whether the panel is connected or disconnected.
• Even partial shadowing can substantially reduce panel and system output.
• Care must be taken to avoid low tilt angles which may cause dirt to buildup on the glass against the frame edge.
• Dirt build-up on the surface of the panel can cause active solar cells to be shaded and electrical performance to be
impaired.
• Always keep the back surface of the panel free from any foreign objects or structural elements which could come into
contact with the panel, especially when the panel is under mechanical load.
6
2. BEFORE & AFTER INSTALLATION
After Installation
• Plug the connector in tightly and ensure that the wiring properly works.
• It is advisable to conduct periodic inspection of the panels for damage to front glass, back sheet, frame, junction box,
or external electrical connections.
• Check electrical connections for loose connections and corrosion.
• PV panels can operate effectively without ever being washed, although removal of dirt from the front glass can
increase output.
the front glass to remove dust, dirt or other deposits.
• No aggressive and abrasive cleansers or chemicals such as alkali chemicals including ammonia based solution should
ever be used on the treated front glass.
• Always wear rubber gloves for electrical insulation while maintaining, washing or cleaning panels.
• Deposits of foreign material on the frame surface can be cleaned using a wet sponge or cloth and dried in air or by
using a clean chamois.
• Perform the wiring work by connecting the connector and wires to the stand away from the roof or ground.
7
3. ELECTRICAL INSTALLATION
Caution
• Avoid all electrical hazards when installing, wiring, operating and maintaining a panel.
• Match the polarities of cables and terminals when making the connections; failure to do so may result in damage
to the panel.
•
device (fuse or circuit breaker) must be connected in series with each panel or string of panels.
• The rating of the over-current device shall not exceed the maximum series fuse rating marked on the name plate.
• The panel contains factory installed bypass diodes located inside the junction box.
• When installing the system, it is recommended to install the lightning rod to protect the system.
• The junction box should not be opened. Opening the junction box may void the warranty.
Electrical Connections
requirements are met.
• Please use only the same type of modules in a combined source circuit.
• Do not disconnect the module under load. Shock hazard can occur near the solar modules connection means.
Series Connection
• The solar modules may be wired in series to produce the desired voltage output.
• The current of each module connected in series should be same.
• The maximum number of series connected modules can be determined by basis on max. system voltage,
• Do not exceed 80% of maximum system voltage.
…………..
Series connection for more voltage
8
3. ELECTRICAL INSTALLATION
Parallel Connection
• The solar modules may be combined in parallel to produce the desired current output.
• When modules are combined in parallel, the total current is equal to the sum of currents from each module.
• The voltage of each module connected in parallel should be same.
• When connecting plural strings of modules in parallel every series string or solar module must be fused prior to
combining with other strings. By pass diodes are factory installed in the solar modules.
• Please refer to the applicable regional and local codes for additional fusing requirements and limitations on the
maximum number of solar modules in parallel.
• A multiplying factor is required for increased output of the PV modules. Under normal conditions, a PV module is
Accordingly, the values of Isc and Voc marked on this PV module should be multiplied by a factor of 125% when
determining component voltage ratings, conductor ampacities, fuse sizes, and size of controls to the PV output.
• Depending on national directives additional safety factors might be applicable for overcurrent protection.
…………..
Parallel connection for more current
General Wiring
• The minimum size should be determined by the applicable codes.
Earth Grounding
of safety class II. Therefore grounding is not mandatory.
However grounding is recommended. Also equipotential bonding
must be realized. The national directives must be respected.
wires are recommended per solar module.
• There is an earth hole in the center of the module frame.
Using this hole, an earth conductor and the solar module
frame may be recommended to connected and earthed as the
below drawing.
done on the frames of solar modules and arrays although the
The national directives must be respected.
Module frame
Bolt
Star washer
Cup washer
Spring washer
Nut
9
4. MECHANICAL INSTALLATION
Module Mounting
with the requirements described in this section.
• The solar modules are in Application Class A and have the Safety Class II. Therefore they can be operated in systems
Site Consideration
Operating Temperature
Excluded Operating Environments
location where they could come in contact with salt water or
ammonia, if they have been tested successfully for these
Design Strength
• Wind loads (Rear side): 2,400Pa
• Use corrosion resistant material mounting rails and hardware.
• Use appropriate bolted connections as per manufacturer’s instructions.
• No electrical parts like cables are located after installation between
laminate and mounting structure. ①②①②①②①②
60 Cell
①
: 200 mm
②
: 300 mm
• This mounting method is by using frame bolt holes.
• The mounting rails must run perpendicularly to the module long side.
Mounting Rails
10
Mounting Methods
• Select the appropriate orientation to maximize sunlight exposure.
• In order to prevent water from entering the junction box, which could present a safety hazard, module should not
• Clearance between the solar module frames and structures such as roofs or ground is required to prevent wiring
damage and to allow air to circulate behind the solar module. The recommended standoff height is a minimum
of 100 mm.
• The solar module is only IEC listed for use when its factory frame is fully intact.
• Do not remove or alter the solar module frame.
• Creating additional mounting holes may damage the solar module and reduce the strength of the frame.
• A 6 mm gap between module frames should be allowed to avoid tension from thermal expansion.
• The solar module may be mounted using the following methods: (*Torque: 8~12Nm )
• When installing modules in heavy snow areas, special care should be taken to install the modules in a manner
Mounting by using frame bolts holes
• Secure the solar module to the structure using the factory mounting holes.
• The module may be fastened to a support using both the outer and inner
bolt holes of the frame.
• Each module should be securely fastened at a minimum 4 points on
two opposite sides.
• Tighten the bolt securely using this combination. Place spring washer
Mounting by using clip or clamps
• The module may be fastened to a support using clips or clamps on
both the long edge and the short edge of the modules.
‘Mechanical Installation Scene’ (Refer Appendix.).
• The module frame must overlap more than 15 mm.
Clamp system requirements
• Clamp width is more than 30mm, depth is more than 10 mm.
Clamp height compliant with a frame height.
• The clamp should not be touched with the module’s glass.
• Use corrosion resistant material clamps and hardware.
• Use appropriate bolted connections as per clamp manufacturer’s
instructions.
to fasten the clamps.
Module frame
Nut
Spring washer
Mounting Rail
Bolt
* Mounting Rails Material : Aluminum, Stainless steel, etc.
4. MECHANICAL INSTALLATION
11
5. PRODUCT SPECIFICATIONS
Electrical Properties Mechanical Properties
Module Series
Model Name
IEC61215 Ed.2, IEC 61730,
Safety Class II, CE, ISO9001
Pmax at STC
Power Tolerance
Voc at STC
Isc at STC
Vmpp at STC
Impp at STC
Max. No. of modules
in series
Max. Series Fuse Rating
Max. System Voltage
Connector
Length
Width
Height
Weight
W % V A V A A V mm mm mm kg
LGXXX S1C(W)-A5
Yes 280 0~3 % 37.7 9.87 30.1 9.31 21 20 1,000 1,686 1,016 40 18.0
Yes 285 0~3 % 38.0 9.92 30.5 9.35 21 20 1,000 1,686 1,016 40 18.0
Yes 290 0~3 % 38.3 9.97 31.0 9.36 20 20 1,000 1,686 1,016 40 18.0
Yes 295 0~3 % 38.6 10.02 31.3 9.43 20 20 1,000 1,686 1,016 40 18.0
Yes 300 0~3 % 38.9 10.07 31.7 9.47 20 20 1,000 1,686 1,016 40 18.0
Yes 302 0~3 % 39.1 10.10 31.8 9.51 20 20 1,000 1,686 1,016 40 18.0
Yes 305 0~3 % 39.2 10.12 32.0 9.54 20 20 1,000 1,686 1,016 40 18.0
Yes 310 0~3 % 39.5 10.17 32.4 9.58 20 20 1,000 1,686 1,016 40 18.0
Yes 315 0~3 % 39.8 10.22 32.7 9.64 20 20 1,000 1,686 1,016 40 18.0
Yes 320 0~3 % 40.1 10.27 33.1 9.68 19 20 1,000 1,686 1,016 40 18.0
LGXXXS2W-A5
Yes 335 0~3% 45.8 9.86 36.0 9.31 17 20 1,000 2,024 1,024 40 21.7
Yes 340 0~3% 45.9 9.91 36.4 9.35 17 20 1,000 2,024 1,024 40 21.7
Yes 345 0~3% 46.1 9.96 36.7 9.41 17 20 1,000 2,024 1,024 40 21.7
Yes 350 0~3 % 46.3 10.02 37.1 9.44 17 20 1,000 2,024 1,024 40 21.7
Yes 355 0~3% 46.4 10.07 37.4 9.50 17 20 1,000 2,024 1,024 40 21.7
Yes 360 0~3% 46.6 10.12 37.7 9.56 17 20 1,000 2,024 1,024 40 21.7
Yes 365 0~3% 46.7 10.18 38.0 9.61 17 20 1,000 2,024 1,024 40 21.7
Yes 370 0~3 % 46.9 10.23 38.3 9.67 17 20 1,000 2,024 1,024 40 21.7
Yes 375 0~3% 47.1 10.29 38.6 9.72 16 20 1,000 2,024 1,024 40 21.7
P-TYPE MODELS
12
Electrical Properties Mechanical Properties
Module Series
Model Name
IEC61215 Ed.2, IEC 61730,
Safety Class II, CE, ISO9001
Pmax at STC
Power Tolerance
Voc at STC
Isc at STC
Vmpp at STC
Impp at STC
Max. No. of modules
in series
Max. Series Fuse Rating
Max. System Voltage
Connector
Length
Width
Height
Weight
W % V A V A A V mm mm mm kg
LGXXXN1C(W)-A5
Yes 305 0~3 % 40.4 10.25 31.7 9.63 19 20 1,000 1,686 1,016 40 18.0
Yes 310 0~3 % 40.5 10.29 32.1 9.67 19 20 1,000 1,686 1,016 40 18.0
Yes 315 0~3 % 40.6 10.33 32.5 9.70 19 20 1,000 1,686 1,016 40 18.0
Yes 320 0~3 % 40.7 10.37 32.9 9.74 19 20 1,000 1,686 1,016 40 18.0
Yes 325 0~3 % 40.8 10.41 33.3 9.77 19 20 1,000 1,686 1,016 40 18.0
Yes 330 0~3 % 40.9 10.45 33.7 9.80 19 20 1,000 1,686 1,016 40 18.0
Yes 333 0~3 % 41.0 10.47 34.0 9.81 19 20 1,000 1,686 1,016 40 18.0
Yes 335 0~3 % 41.0 10.49 34.1 9.83 19 20 1,000 1,686 1,016 40 18.0
Yes 340 0~3 % 41.1 10.53 34.5 9.86 19 20 1,000 1,686 1,016 40 18.0
Yes 345 0~3 % 41.2 10.57 34.9 9.89 19 20 1,000 1,686 1,016 40 18.0
Yes 350 0~3 % 41.3 10.61 35.3 9.92 19 20 1,000 1,686 1,016 40 18.0
Yes 355 0~3 % 41.4 10.65 35.7 9.95 19 20 1,000 1,686 1,016 40 18.0
LGXXXN1K-A5
Yes 300 0~3 % 40.4 10.03 31.7 9.47 19 20 1,000 1,686 1,016 40 18.0
Yes 305 0~3 % 40.5 10.07 32.1 9.51 19 20 1,000 1,686 1,016 40 18.0
Yes 310 0~3 % 40.6 10.11 32.5 9.55 19 20 1,000 1,686 1,016 40 18.0
Yes 315 0~3 % 40.7 10.15 32.9 9.58 19 20 1,000 1,686 1,016 40 18.0
Yes 320 0~3 % 40.8 10.19 33.3 9.62 19 20 1,000 1,686 1,016 40 18.0
Yes 325 0~3 % 40.9 10.23 33.7 9.65 19 20 1,000 1,686 1,016 40 18.0
Yes 330 0~3 % 41.0 10.27 34.1 9.69 19 20 1,000 1,686 1,016 40 18.0
Yes 335 0~3 % 41.1 10.31 34.5 9.72 19 20 1,000 1,686 1,016 40 18.0
Yes 340 0~3 % 41.2 10.35 34.9 9.75 19 20 1,000 1,686 1,016 40 18.0
Yes 345 0~3 % 41.3 10.39 35.3 9.78 19 20 1,000 1,686 1,016 40 18.0
LGXXXN2C(W)-A5
Yes 360 0~3 % 48.5 10.19 37.4 9.63 16 20 1,000 2,024 1,024 40 21.7
Yes 365 0~3 % 48.6 10.19 37.8 9.66 16 20 1,000 2,024 1,024 40 21.7
Yes 370 0~3 % 48.7 10.23 38.2 9.69 16 20 1,000 2,024 1,024 40 21.7
Yes 375 0~3 % 48.8 10.27 38.6 9.72 16 20 1,000 2,024 1,024 40 21.7
Yes 380 0~3 % 48.9 10.31 39.0 9.75 16 20 1,000 2,024 1,024 40 21.7
Yes 385 0~3 % 49.0 10.35 39.4 9.78 16 20 1,000 2,024 1,024 40 21.7
Yes 390 0~3 % 49.1 10.39 39.8 9.81 16 20 1,000 2,024 1,024 40 21.7
Yes 395 0~3 % 49.2 10.43 40.2 9.83 16 20 1,000 2,024 1,024 40 21.7
Yes 400 0~3 % 49.3 10.47 40.6 9.86 16 20 1,000 2,024 1,024 40 21.7
Yes 405 0~3 % 49.4 10.51 41.0 9.89 16 20 1,000 2,024 1,024 40 21.7
Yes 410 0~3 % 49.5 10.55 41.4 9.91 16 20 1,000 2,024 1,024 40 21.7
Yes 415 0~3 % 49.6 10.59 41.8 9.94 16 20 1,000 2,024 1,024 40 21.7
Yes 420 0~3 % 49.7 10.63 42.1 9.98 16 20 1,000 2,024 1,024 40 21.7
Yes 425 0~3 % 49.8 10.67 42.5 10.01 16 20 1,000 2,024 1,024 40 21.7
LGXXXN2K-A5
Yes 360 0~3 % 48.6 9.97 37.8 9.53 16 20 1,000 2,024 1,024 40 21.7
Yes 365 0~3 % 48.7 10.01 38.2 9.56 16 20 1,000 2,024 1,024 40 21.7
Yes 370 0~3 % 48.8 10.05 38.6 9.59 16 20 1,000 2,024 1,024 40 21.7
Yes 375 0~3 % 48.9 10.09 39.0 9.62 16 20 1,000 2,024 1,024 40 21.7
Yes 380 0~3 % 49.0 10.13 39.4 9.65 16 20 1,000 2,024 1,024 40 21.7
Yes 385 0~3 % 49.1 10.17 39.8 9.68 16 20 1,000 2,024 1,024 40 21.7
Yes 390 0~3 % 49.2 10.21 40.2 9.71 16 20 1,000 2,024 1,024 40 21.7
Yes 395 0~3 % 49.3 10.25 40.6 9.74 16 20 1,000 2,024 1,024 40 21.7
Yes 400 0~3 % 49.4 10.29 41.0 9.76 16 20 1,000 2,024 1,024 40 21.7
Yes 405 0~3 % 49.5 10.33 41.4 9.79 16 20 1,000 2,024 1,024 40 21.7
Yes 410 0~3 % 49.6 10.37 41.8 9.82 16 20 1,000 2,024 1,024 40 21.7
Yes 415 0~3 % 49.7 10.41 42.2 9.84 16 20 1,000 2,024 1,024 40 21.7
N-TYPE MODELS
5. PRODUCT SPECIFICATIONS
13
Dimensions of Modules
60Cell Module
8,5 x 12
8 x Mounting
holes
Ø 4,3
8 x Grounding
holes
Distance between mounting holes
Size of short side
Size of long side
Distance between mounting holes
Distance between mounting holes
Frame Cross-section
Junction box
1,000
Cable length
300
200
105
1,016
976
175
1,686
1,086
1,286
40
12
4,4
40
29
70Cell Module
6. DISCLAIMER OF LIABILITY / DISPOSAL
Disclaimer of Liability
• Since the use of this Safety, Installation and Operation instructions and the conditions or methods of installation,
responsibility and expressly disclaims liability for loss, damage, injury or expense arising out of or in any connected with
such installation, operation, use or maintenance of the panel.
from use of the panel. No license is granted by implication or otherwise under any patent or patent rights.
Disposal of your old appliance
1. This crossed-out wheeled bin symbol indicates that waste electrical and electronic
products (WEEE) should be disposed of separately from the municipal waste stream.
2. Old electrical products can contain hazardous substances so correct disposal of your
old appliance will help prevent potential negative consequences for the environment
and human health. Your old appliance may contain reusable parts that could be used
to repair other products, and other valuable materials that can be recycled to
conserve limited resources.
3. You can take your appliance either to the shop where you purchased the product, or
7. TRANSPORTING AND STORAGE
• Do not loose the banding, when module is transported by truck, ship and etc. In case of loose banding, module will be
shaken, which may cause damage, like glass breaking.
• Do not stack on more than one pallet. Maximum height is two pallets. Severe stacking can give stress to the module
and may cause product damage.
5. PRODUCT SPECIFICATIONS
14
8. APPENDIX
Mechanical Installation: 60Cell Model
Fig. 1 Bolting Type Fig. 2 Clamping Type
②: 300 mm
Rear: 5,400Pa
Rear: 5,400Pa
A: 200 mm
B: 400 mm
Fig. 3 Clamping Type Fig. 4 Clamping Type
Rear: 2,400Pa
B: 200 mm
Rear: 5,400Pa
A: 200 mm
B: 400 mm
Fig. 5 Clamping Type Fig. 6 Clamping Type
①
②①②①②①②
①②①②①①
Rear: 5,400Pa
A: 200 mm
B: 400 mm
C: 120 mm
Rear: 1,800Pa
Rear: 1,800Pa
Rear: 5,400Pa
A: 120 mm
A: 120 mm
*4point (①)6point (①+②)
①②①②①②①②
A
B
B
A
①②①②①①
①②①②①②①②
Fig.3 Clamping Type
A
B
B
A
①②①②①①
①②①②①②①②
Type
A
B
A
B
①②①②①①
①②①②①②①②
Fig.6 Clamping Type
B
A
①②①②①①
①②①②①②①②
A
B
B
A
C
C
①②①②①①
①: 200 mm
*4 point installation is allowed in the following cases:
Rear: 1,800Pa
A: 120 mm
15
8. APPENDIX
Mechanical Installation: 72Cell Model
*4 point installation is allowed in the following cases:
Fig. 1 Bolting Type Fig. 2 Clamping Type
①: 300 mm
Rear: 4,300Pa
Rear: 4,300Pa
A: 250 mm
B: 400 mm
Fig. 3 Clamping Type Fig. 4 Clamping Type
Rear: 1,600Pa
A: 120 mm
B: 250 mm
Rear: 4,300Pa
A: 250 mm
B: 400 mm
Fig. 5 Clamping Type Fig. 6 Clamping Type
①②①②①①①
①①
①
A
B
B
A
①②①②①①①①①①
A
B
B
A
①②①②①①①①①①
A
B
A
B
①②①②①①①①①①
A
B
B
A
C
C
①②①②①①①①①①
Fig.6 Clamping Type
B
A
①②①②①①
①①①①
Rear: 4,300Pa
A: 250 mm
B: 400 mm
C: 120 mm
Rear: 1,600Pa
Rear: 1,600Pa
Rear: 4,300Pa
A: 120 mm
A: 120 mm
*4point (①)6point (①+②)
16
8. APPENDIX
Mechanical Installation: 72Cell Model
Fig7. Bolting Type
①: 812 mm
Rear: 1,750Pa
①Bolting Method
Module frame
Bolt
Mounting Rail
Spring washer
Nut
per solar module.
Alfred-Herrhausen-Allee 3–5
E-Mail: [email protected]
Yeoui-daero,
Yeongdeungpo-gu,
Seoul 150-721, Korea
This document is subject to change without notice.
Electronics, Inc. are protected by international copyright laws.
Document : II-A5-IEC-V3-EN-201609
This manual suits for next models
104
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