Life Fitness 91X-0XXX-01 User manual

1
CROSS-TRAINER 91X-0XXX-01
Customer Support Services
PARTS MANUALrevised 26 Feb 2008

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91X CROSS-TRAINER 91X-0XXX-01
REFERENCES S/N XTF100000 and UP
MANUAL: OPER; 91X; ENG X M051-00K61-A093
MANUAL: SERVICE; 91X M051-00K61-A097
ARCTIC SILVER TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
0017-00008-0204
0017-00008-0205
0017-00008-0206
STEALTH GRAY TOUCH UP PAINT
( FOR ROCKER ARMS):
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
0017-00008-0199
0017-00008-0198
HARDWARE BAG AK61-00181-0000
UNLABELED PARTS
DESCRIPTION PART NO.
BATTERY: 6V; 2.5AH C 0017-00003-0685
1/4 -20X 5 HXL NO L CUP ST BO B 0017-00101-0333
SHAFT: PEDAL-LEVER; CLEVIS B OK61-01076-0000
KIT: SERV; POLAR-RCVR; TESTED BM SK40-00045-0001
The 91X-0XXX-01 has both Telemetry and LifePulse sensors for Heart Rate.

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91X CROSS-TRAINER 91X-0XXX-01
CONTENTS S/N XTF100000 and UP
Page
DRIVE BELTS AND ALTERNATOR.................................................................................4
CONSOLE SUPPORT ASSEMBLY..................................................................................5
CONSOLE ASSEMBLY....................................................................................................6
ROLLER ASSEMBLY.......................................................................................................7
CRANKSHAFT ASSEMBLY.............................................................................................8
DRIVE LINKAGE ASSEMBLY..........................................................................................9
ANTI-LIFT BRACKET AND OUTER PEDAL COVERS....................................................10
FRAME ASSEMBLY.........................................................................................................11
CLEVIS AND FRONT FRAME COVERS .........................................................................12
PEDAL LEVER ASSEMBLY.............................................................................................13
ROCKER ARM COVERS .................................................................................................14
ROCKER ARM ASSEMBLY.............................................................................................15
REAR DRIVE SHROUDS W/DECALS..............................................................................16
UPPER ARM / HEART RATE ASSEMBLY ......................................................................17
CABLES............................................................................................................................18

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91X CROSS-TRAINER 91X-0XXX-01
DRIVE BELTS AND ALTERNATOR S/N XTF100000 and UP
Drive Belt
0K61-02701-0000
Intermediate Bracket
0K61-02400-0001
A
lternator Pivot Bolt
0017-00101-0964
A
lternator Strap Bolt-2
0017-00101-0986
Flange Lock Nut
0017-00103-0188
Alternator Strap
w/Insert
0K61-02601-0000
Intermediate
Pulley Bolt
0017-00101-1651
Alternator Belt
0K53-01184-0000
Intermediate Pulley Assy
A
K61-00061-0000
Lock Nut
0017-00103-0117
A
lternator
0017-00009-0841
Alternator w/Flywheel
Assembly
AK61-00250-0001
Alternator Flywheel
0K61-02500-0001

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91X CROSS-TRAINER 91X-0XXX-01
CONSOLE SUPPORT ASSEMBLY S/N XTF100000 and UP
Bolt-2
0017-00101-1645
Flat Washer-2
0017-00104-0192
Console Support
Assembly
AK61-00500-0015
Polar Cable
AK36-00021-0003
Mounting Screws (8)
(not shown for accessory
tray and console)
0017-00101-1744
Accessory Tray Kit
GK63-00002-0062
Main Cable
AK61-00136-0000
Console Cap
0K61-01283-0001
Bullhorn Grip 11.75” (2)
0K62-01136-0002

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91X CROSS-TRAINER 91X-0XXX-01
CONSOLE ASSEMBLY S/N XTF100000 and UP
Console Board - Upper
A084-92219-A022
Console Case Assembly
AK63-00121-0001
Battery Door
0K63-01029-0001
Phillips Pan Screws(13)
0017-00101-1650
Upper Overlay
Lower Overlay
Console Assembly Overlay/Bezel/
Switch Assembly
AK61-00203-0001 Eng/Eng AK61-00183-0001
AK61-00203-0002 Eng/Met AK61-00183-0001
AK61-00203-0004 Spn/Met AK61-00183-0004
AK61-00203-0007 Frn/Met AK61-00183-0007
AK61-00203-0010 Por/Met AK61-00183-0010

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91X CROSS-TRAINER 91X-0XXX-01
ROLLER ASSEMBLY S/N XTF100000 and UP
Crank Arm
AK61-00064-0001
Set Screw
1/4-20x5
0017-00101-0333
Bolt
0017-00101-1606
Locking Nut
0017-00103-0025
Crank Cover
0K61-03100-0002
Square Key
0K53-01122-0000
Allen-Head
Cap Screw
0017-00101-1645
Arm Extension
0K61-03004-0000
Shaft Collar
0K61-01260-0000
Roller Bearing Assembly
GK61-00002-0026
Flat Washer
0017-00104-0417
Snap Ring
0017-00100-0152
Set Screws
0017-00101-0314

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91X CROSS-TRAINER 91X-0XXX-01
CRANKSHAFTASSEMBLY – AK61-00157-0002 S/N XTF100000 and UP
1.00” Dia. Pillow Block (2)
0K53-01181-0000
Hex Bolts (4)
0017-00101-1551
Magnet-Standoff Assy.
A
K62-00186-0000
Crankshaft Plate
0K61-02302-0001
Locking Nut (4)
0017-00103-0019
Torx screw
0017-00101-1282
Flat Washer
0017-00104-0144
Crankshaft w/plate
0K61-01360-0002
Retaining Ring (2)
0017-00100-0152
Poly-V Crank Pulley
0K61-02409-0000

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91X CROSS-TRAINER 91X-0XXX-01
Tie Rod Kit – GK61-00002-0020 S/N XTF100000 and UP
Spherical Washer
0017-00009-1085
Spherical
End Sleeve
0K61-01066-0000
Control Link
Sleeve
0K61-01261-0000
Wave Washer
Spring
0017-00009-1084
Silver Bearing
Back Side
Black Bearing
Front Side
Flat Washer
0017-00104-0164
Flat Washer
0017-00104-0164
Locking Nut
0017-00103-0286
Control Link
w/Bearing Assembly
AK61-00073-0001

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91X CROSS-TRAINER 91X-0XXX-01
ANTI LIFT BRACKET & OUTER PEDAL COVERS S/N XTF100000 and UP
Left Link Cover w/decal
AK61-00175-0002
Decal
0K61-01367-0000
White (used on 91X-0006-01 only)
0K61-06310-000
3
Phillips Pan Screw
0017-00101-1646
Allen Head Bolt
0017-00101-1645
Roller Retainer Plate
0K61-04114-0000
Right Link Cover w/decal
AK61-00175-0001
Decal
0K61-01367-0000
White Link Cover
(used on 91X-0006-01 only)
0K61-06330-0003